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1 Jan Marek, 2/6/2016 VÚTS, a.s. Liberec (CZ)

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Page 1: VÚTS, a.s. Liberec (CZ)air jet weaving machines water jet weaving machines measuring devices usage of composite materials automotive industry assembly machines / lines ... • small

1

Jan Marek, 2/6/2016

VÚTS, a.s. Liberec (CZ)

Page 2: VÚTS, a.s. Liberec (CZ)air jet weaving machines water jet weaving machines measuring devices usage of composite materials automotive industry assembly machines / lines ... • small

P 45 the first air-jet weaving machine in the world – year 1952

The first OpenEnd-yarn spun in the world - year 1953

GREAT HISTORY

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 2

Page 3: VÚTS, a.s. Liberec (CZ)air jet weaving machines water jet weaving machines measuring devices usage of composite materials automotive industry assembly machines / lines ... • small

CAMEL

VERA

COMBINE

WEAVING TECHNOLOGY Technical fibres – glass (leno), carbon, composites, etc.

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 3

Page 4: VÚTS, a.s. Liberec (CZ)air jet weaving machines water jet weaving machines measuring devices usage of composite materials automotive industry assembly machines / lines ... • small

FEM ANALYSIS (static and dynamic)

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 4

Page 5: VÚTS, a.s. Liberec (CZ)air jet weaving machines water jet weaving machines measuring devices usage of composite materials automotive industry assembly machines / lines ... • small

NUMERICAL SIMULATION OF FLOW, SW - FLUENT

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 5

Page 6: VÚTS, a.s. Liberec (CZ)air jet weaving machines water jet weaving machines measuring devices usage of composite materials automotive industry assembly machines / lines ... • small

MECHATRONICS (R&D) + CAD CAMS PRODUCTION

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 6

Page 7: VÚTS, a.s. Liberec (CZ)air jet weaving machines water jet weaving machines measuring devices usage of composite materials automotive industry assembly machines / lines ... • small

TOOL MACHINE INDUSTRY R&D, CAD design, assembly, production

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 7

Page 8: VÚTS, a.s. Liberec (CZ)air jet weaving machines water jet weaving machines measuring devices usage of composite materials automotive industry assembly machines / lines ... • small

functional

prototype

analytic calculation

FEM + MBS

calculation

experimental

masurement

Page 9: VÚTS, a.s. Liberec (CZ)air jet weaving machines water jet weaving machines measuring devices usage of composite materials automotive industry assembly machines / lines ... • small

TEXTILE INDUSTRY

AIR JET WEAVING MACHINES

WATER JET WEAVING

MACHINES MEASURING DEVICES

USAGE OF COMPOSITE MATERIALS

AUTOMOTIVE INDUSTRY

ASSEMBLY MACHINES / LINES

TESTING MACHINES

TOOL MACHINE INDUSTRY

AUTOMATIC TOOL CHANGE

TOOLS MAGAZINES

RADIAL CAM GRINDE

CURRENT DATA PROCESSING INDUSTRY

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 9

Page 10: VÚTS, a.s. Liberec (CZ)air jet weaving machines water jet weaving machines measuring devices usage of composite materials automotive industry assembly machines / lines ... • small

SEMI-ANECHOIC ROOM

SEMI – ANECHOIC ROOM Internal size 12×8,5×5,5 m

Acoustic pressure measurement from 20 dB(A)

Measurement of machines up to 10 ton

Technological media supply

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 10

Page 11: VÚTS, a.s. Liberec (CZ)air jet weaving machines water jet weaving machines measuring devices usage of composite materials automotive industry assembly machines / lines ... • small

REVERBRATION ROOM Volume 225 m3, measured sample at to 1

ton

Conforms to ISO 354

Controlled temperature and humidity

REVERBRATION ROOM

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 11

Page 12: VÚTS, a.s. Liberec (CZ)air jet weaving machines water jet weaving machines measuring devices usage of composite materials automotive industry assembly machines / lines ... • small

HIGH SPEED PROCESS ANALYSIS

12

THERMOCAMERA

MEASURING OF NOISE AND VIBRATIONS

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT

Page 13: VÚTS, a.s. Liberec (CZ)air jet weaving machines water jet weaving machines measuring devices usage of composite materials automotive industry assembly machines / lines ... • small

THERMO-DYNAMIC LAB. Diamentions 12 × 12 m. Controlled temperature +5 °C do +40

°C. For machines up to weight 40 tons

and up to energy input 50 kW. Steel frame with 2D clamping

grooves. Thermokamera with online

transmission.

THERMO – DYNAMIC LABORATORY

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 13

Page 14: VÚTS, a.s. Liberec (CZ)air jet weaving machines water jet weaving machines measuring devices usage of composite materials automotive industry assembly machines / lines ... • small

SW COMMUNICATION FLUENT – fluid dynamics Ansys FLUENT 14.0 – fluid dynamics OpenFOAM – fluid dynamics Msc. ADAMS - multibody dynamics Msc. MARC - FEM NX NASTRAN – FEM NX IDEAS – FEM MAPLE - math NX, SolidWorks, SolidEdge, Gambit – CAD/mesh

Page 15: VÚTS, a.s. Liberec (CZ)air jet weaving machines water jet weaving machines measuring devices usage of composite materials automotive industry assembly machines / lines ... • small

• Technology Development • Prototype Manufacturing • Small Series Production • Parameter / Process Optimization

LASER PROCESS

Page 16: VÚTS, a.s. Liberec (CZ)air jet weaving machines water jet weaving machines measuring devices usage of composite materials automotive industry assembly machines / lines ... • small

CENTRUM ROZVOJE STROJÍRENSKÉHO VÝZKUMU 16

PROTOTYPE SHOP – machinery equipment PROTOTYPE SHOP– Multi spindle centers for CNC machining

Page 17: VÚTS, a.s. Liberec (CZ)air jet weaving machines water jet weaving machines measuring devices usage of composite materials automotive industry assembly machines / lines ... • small

Project: R&D of Re-Winding station

• Full automatically re-winding process

• Carbon & Glass Fibers

• From functional model to 3-shift operation station

Page 18: VÚTS, a.s. Liberec (CZ)air jet weaving machines water jet weaving machines measuring devices usage of composite materials automotive industry assembly machines / lines ... • small

3D WEAVING TECHNOLOGY R&D of full automatic 3D distance fabric weaving loom

Page 19: VÚTS, a.s. Liberec (CZ)air jet weaving machines water jet weaving machines measuring devices usage of composite materials automotive industry assembly machines / lines ... • small

Assembly stations/machines - AUTOMOTIVE

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 19

Page 20: VÚTS, a.s. Liberec (CZ)air jet weaving machines water jet weaving machines measuring devices usage of composite materials automotive industry assembly machines / lines ... • small

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 20

KINETIC light instalations

Page 21: VÚTS, a.s. Liberec (CZ)air jet weaving machines water jet weaving machines measuring devices usage of composite materials automotive industry assembly machines / lines ... • small

COMPLEXITY OF SERVIS

- OWN CAD design / construction

- OWN prototype shop - OWN production

- OWN testing

TECHNICAL KNOWLEDGE

-Experts in house - high tech equipment HW & SW

INTERNATIONAL R&D PROJECTS

ADVANTAGES OF COOPERATION WITH VUTS / CRSV

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 21

Page 22: VÚTS, a.s. Liberec (CZ)air jet weaving machines water jet weaving machines measuring devices usage of composite materials automotive industry assembly machines / lines ... • small

CUSTOMER´S PORTFOLIO

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 22

Page 23: VÚTS, a.s. Liberec (CZ)air jet weaving machines water jet weaving machines measuring devices usage of composite materials automotive industry assembly machines / lines ... • small

ESTABLISHED 1951

210 employees

Turnover : 15 Mio EUR (2015)

ISO 9001 certification

More than 750 patents

Private company, owned by management

2012 CENTER OF ENGINEERING RESEARCH AND DEVELOPMENT (CRSV)

KEY DATA

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 23

Page 24: VÚTS, a.s. Liberec (CZ)air jet weaving machines water jet weaving machines measuring devices usage of composite materials automotive industry assembly machines / lines ... • small

THANK YOU FOR YOUR ATTENTION.

Jan Marek Project developer VÚTS, a.s. Svárovská 619 460 01 Liberec XI CZECH REPUBLIC Tel.: +420 608 977 578 E-mail: [email protected]

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 24