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We Put Your Fish Bio-security at the Heart of our Technology…. April 2012. Bio Security: the concern of fish-growers. - PowerPoint PPT Presentation
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© 2011 Atlantium Technologies Ltd.
Aquaculture Industry
UV Water TreatmentAtlantium Hydro-Optic™ Solutions
We Put Your Fish Bio-security at the Heart of our Technology…
April 2012
© 2011 Atlantium Technologies Ltd.
Atlantium’s Hydro Optic Disinfection technology is based on an advanced new-generation of Medium-Pressure High-Intensity UV lamps that deliver consistent and accurate UV dose designed to guarantee aquaculture facility’s bio-security.
With vast experience in the Chilean and Norwegian Salmon market, combating viruses, fungus, algae and a wide variety of bacteria, the Atlantium technology has proven itself to provide effective and invaluable protection for fish producers.
The HOD technology is applied as primary disinfection barrier eliminating the use of ozone or chemicals to provide controlled growth environment in the fish tanks.
Bio Security: the concern of fish-growers
2
© 2011 Atlantium Technologies Ltd. 3
Atlantium is working with major industry players around the globe designing solutions for complete sustained microbial inactivation, safeguarding complete facilities from otherwise detrimental losses.
Atlantium Technologies is one of the only UV providers in the aquaculture industry that delivers a third-party validation for 5-log germicidal reduction and 4-log virus reduction as per EPA criteria (US Environmental Protection Agency) ensuring full compliance with the most stringent present and future regulations.
Bio Security: the concern of fish-growers
© 2011 Atlantium Technologies Ltd.
Global Aquaculture Operation
4
AquaChile, Chile Aguas Claras, Chile Aqua Farm, Chile Aland, Sweden Astilleros Calbuco, La Peninsula, Chile Australian Institute of Marine Science, Australia Beauty Fish, Israel Camanchaca, Chile Colors, Israel CPF, Thailand Danziger Discus, Israel Gold Coast , Australia Golden Tiger, Australia Grieg Sea Food, Norway Insuina Pescanova, Spain Maabarot, Israel Marine Harvest, Chile Marine Harvest, Norway Marine Farm, Chile Michmoret, Israel Monash University, Australia
Naviera El Navegante, Chile Naviera Frasal, Chile Naviera Montero Naviera Patagonia, Chile Naviera Ulloa, Chile Norsk Marine Fisk, Norway Palma Aquarium, Spain Pescanova, Spain Pinar, Turkey RWS, Singapore Scantz, Australia Sagro, Cyprus Salmones Magallanes, Chile Selonda, Greece Smolten, Norway Solvtrans, Chile Tafi, Australia Tjeldbergodden Settefisk AS, Norway
© 2011 Atlantium Technologies Ltd.
Field-proven, reliable solution to industry’s microbiological threats:
Water Bio-security improves yield, reduces production loss, reduces hindering of growth treatment,
Effective water disinfection significantly reduces risk of batch contamination mainly in sensitive growth stages of the fish
Wide experience (both lab and in-field) in overcoming the microbiological challenges of the industry:
IPN, ISA, Saprognelia, MNV, VNN, Vibrio, Francecela etc
Competitive price
Regulations compliant system
Competitive Position
6
© 2011 Atlantium Technologies Ltd. 7
RAS and Flow Through Facilities
Intensive production of marine species inevitably leads to invasion and proliferation of harmful diseases into the growth environment.
Ensuring production bio-security is a crucial component to providing production stability.
In flow-through facilities the Atlantium’s Hydro-Optic technology is used as primary disinfection barrier for all intake water (“Firewall”).
In RAS facilities it is used to ensure the microbiological safety of all recirculating water for controlled growth environment.
© 2011 Atlantium Technologies Ltd.
0.13 0.14 0.18 0.25 0.35
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Pes
o
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MJ/
cm2
--m
3/h
(*
10)
Dias de cultivo
Relación MJ/Cm2-Flujo vs Peso
Mj/cm2 Flujo PESOS
Data logging information from site
11
Stabilizing period
Critical stage.Initial 67 days: dose maintained above 250 mJ/cm2
Final 19 days: dose maintained above 150 mJ/cm2
Flow Vs. UV dose and fry weight
Days of cultivation
Wei
ght
© 2011 Atlantium Technologies Ltd.
Relación Mjoule/cm2 VS UVT
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Dias Cultivo
Mj/
cm2
(*
10)
88,00
90,00
92,00
94,00
96,00
98,00
100,00
% T
ran
smit
anci
a
Mj/cm2 UVT
Data logging information from site: UV Dose Vs. UVT
12
UV dose levers are kept above the required dose levels in spite of UVT changes
UV dose Vs. UV Transmittance
UV
Tran
smitt
ance
Days of cultivation
© 2011 Atlantium Technologies Ltd.
Relación Mjoule/Cm2 VS Flujo
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22-J
ul
25-J
ul
29-J
ul
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go
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ep
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ep
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ct
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ct
15-O
ct
MJ
/Cm
2
-
100,00
200,00
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M3
/hr
Mj/cm2 Flujo
Data logging information from site: Flow Vs. UV Dose
13
Flow Vs. UV dose
© 2011 Atlantium Technologies Ltd. 16
With ever-growing regulations on inlet and outlet water due to the gradual contamination of the ports and major sea-transportation hubs, your fish are exposed to a variety of threats while being transported to in-land or off-shore facilities.
A proven retrofit-friendly disinfection solution Fully complies with the most stringent regulations Truly committed to your fish welfare on-board.
Our unique control and monitoring system data-logs and generates detailed compliance reports of flow, water-quality and delivered dose throughout the entire voyage.
Whether you are a boat owner, fish grower or a regulator, Atlantium’s Hydro-Optic technology enables you to sleep better at night.
Well-boats
© 2011 Atlantium Technologies Ltd. 20
ATLANTIUM as an efficient burrier…
Surface water – 25.3MGD / 4000 m3/hr - 14MGD / 2250 m3/hr
Increase your water safety
Reduce your Capital expenses
Reduce your Operational Expenses
© 2011 Atlantium Technologies Ltd.
Hydro-Optic Disinfection – Product Lines
RZ104-11
RZ163-12
RZ300-1423
Modular Systems
© 2011 Atlantium Technologies Ltd. 24
Operation principles: HOD system cross sectionRZ104-11 a member of RZ series HOD system
Stainless
Quartz Tube
Air Block
Conventional
HOD
© 2011 Atlantium Technologies Ltd.
Direct measurement of UV lamp efficiency
Built-in monitor for water Transmittance (UVT)
Sustained Performance Dual sensors configuration provides actual dose measurement
25
© 2011 Atlantium Technologies Ltd.
Hydro-Optic Optimization
Fiber-Optic and Hydraulic principles applied to UV system design change the way that UV is delivered Quartz disinfection chamber surrounded by an air block Traps germicidal UV light rays and reflects them back into the water Longer light paths (more inactivation opportunities per UV photon) Attacks microorganisms from all directions Uniform dose
26
1
© 2011 Atlantium Technologies Ltd.
Optimized UV Lamp Efficiency
1. Fiber-Optic and Hydraulic principles applied to UV system design
2. lamp
Medium Pressure high-intensity polychromatic lamps 1x Medium Pressure High-Intensity Atlantium lamp generates more UV than
16x LP lamps or 2x MP lamps Fewer lamps needed: fewer replacements, fewer ballasts: lower costs Polychromatic light leverages entire germicidal spectrum Inactivates even highly resistant microorganisms and their repair mechanism Short lamps much easier to handle
27
3
© 2011 Atlantium Technologies Ltd. 30
Atlantium PC Software:Remote monitoring, control and report generation
© 2011 Atlantium Technologies Ltd.
4-minute UV Lamp Replacement
1. Fiber-Optic and Hydraulic principles applied to UV system design
2. lamp
3. Thick quartz tube separates UV lamp from water chamber
Thick quartz tube separates UV lamp from water chamber
Quick and easy lamp replacement – only 4 minutes
Avoids risk of broken glass and mercury in water
No thin Quartz sleeves to replace or break
31
4
© 2011 Atlantium Technologies Ltd.
Low Total Cost of Operation
Inline system, easy to install, easy to maintain: 4-minute lamp replacement
Fully automated system requires minimum manpower
Easily integrated to plant controls
Protects against breakthrough and reduces bio-fouling: less down-time
Reduces frequency of CIP schedules
Can replace chemicals for certain applications: storage/disposal/worker health issues
32
© 2011 Atlantium Technologies Ltd. 33
HOD System Components
Simultaneous monitoring & recording in real time of mission-critical parameters including actual UV dose, UVT, water flow and lamp power.
Unique modular ballast unit for maximum design, installation and maintenance flexibility.
Detailed reports enable the user to keep track over time on key disinfection parameters as well as ensure compliance with the most stringent regulations.
Complete modular structure of individual pipe and lamp sections allows for maximum design and installation flexibility. Flow and dose capacities can be increased by adding additional sections in-place without the need to replace the entire system.
© 2011 Atlantium Technologies Ltd. 34
HOD Installation set-up
Flow MeterIsolating valve Isolating valve
Ballasts Controller
HOD system
© 2011 Atlantium Technologies Ltd. 35
There are several key factors which must be taken into consideration when designing the right UV disinfection solution for your fish farm, well-boat or aquarium. Make sure your UV system accounts for these factors!
❶Validation—the only acceptable performance certification
❷Minimum dose—the only true disinfection indicator
❸Medium pressure lamps—the only real protection against viruses
❹A dedicated sensor per lamp—the only way to ensure transparency of ))))operation
Bio-security through real design
© 2011 Atlantium Technologies Ltd. 37
Atlantium’s unique Medium Pressure High Intensity [MPHI] lamps provide a wide variety of operational benefits while overcoming the setbacks of conventional UV lamps.
To begin with, Atlantium’s MPHI are highly efficient for virus inactivation as they deploy a wide germicidal wavelength which attack viruses and other microorganisms on a wide front.
The Atlantium Hydro-Optic systems are validated for 4 log Adeno virus inactivation which ensures their success where low pressure lamps fail to deliver the required protection.
Medium pressure lamps:The only real protection against viruses
© 2011 Atlantium Technologies Ltd.
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Ade
novi
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4log
MS
2 co
lipha
ge
Bac
ilus
subt
illis
(spo
res)
Cry
ptos
pori
dium
par
vum
Gia
rdia
lam
bllia
Chl
orel
la v
ulga
ris
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udom
onas
fluor
esce
ns
Lact
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(spo
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i
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udom
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Aer
ugin
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ptoc
occu
s fa
ecal
is
Sal
mon
ella
SP
P.
UV d
ose
(mJ/
cm2)
Required UV Dose for 5Log Reduction
Designing for the right DOSE
38
40mJ/cm2 Average – All other UV lamp suppliers
~16mJ/cm2 RED – this is the actual min. dose that you get from conventional UV lamps suppliers
120 mJ/cm2 REDFDA – Pasteurized equivalent
Atlantium’s Microbial Commitment
HOD solution is 120 mJ/cm2
© 2011 Atlantium Technologies Ltd.
Low Pressure (LP UV)Mercury vapor Monochromatic (253.7 nm)Inactivates pathogens by damaging their DNA/RNA
Medium Pressure (MP UV)Mercury vapor - Polychromatic Inactivates pathogens by damaging DNA and additional macromolecules (proteins) via polychromatic
Bolton Photosciences Inc.
Medium Pressure vs Low Pressure UV Lamps
© 2011 Atlantium Technologies Ltd. 41
Medium Pressure Lamp:No bacteria re-generation
Bacteria re-generates in the tanks which are exposed to day light
© 2011 Atlantium Technologies Ltd.
Medium Pressure UV: the UV unit must provide a Reduction Equivalent Dose of at least 120,000 μWs/cm2 (120 mJ/ cm2) as measured by a germicidal sensor (250-280 nm wavelengths) at the end of its life; or
Low Pressure UV: the UV unit must provide a Reduction Equivalent Dose of at least 186,000 μWs/cm2 (186 mJ/cm2) as measured by a germicidal sensor (250-280 nm wavelengths) at the end of its life; or
Many important regulations* distinguish between LP and MP dose!
*Example taken from a UV regulation manual of one of an international soft drink producer
© 2011 Atlantium Technologies Ltd.
No “low-dose” tracks within the HOD disinfection systems = no pathogen escapes the required UV dose.
Design according to Minimum dose and not Average dose as in conventional UV.
Medium Pressure lamps which a wide range of germicidal wavelength.
Dedicated sensor per lamp to ensure optimal and correct lamp operation.
Extensive laboratory and in-field testing of various industry-related micro organisms to ensure adequate dose is used in design.
Maximum utilization of UV photons ensures low electrical consumption.
Key points for HOD bio-security
43
© 2011 Atlantium Technologies Ltd. 44
Atlantium Technologies Ltd.Har Tuv Industrial ParkPOB 11071, Israel 99100Tel: +972-2-992 5001Fax: +972-2-992 [email protected]
Thank You