Weight&Lifting - To Check

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    TABLE OF CONTENT PAGE

    1 2-3

    2 43 5

    4 6

    5 7

    6 8

    7 9

    8 10-12

    9 13-15

    10 16

    11 17

    12 18-20

    13 21-23

    14 24-26

    15 27-29

    16 30

    17 31

    18 32

    19 33

    20 34-35

    21 36

    22 37

    23 38-42

    SLING & WIRE ROPE CALC @ SPREADER BAR (TANK)

    WIND LOADING CALCULATION

    LOAD AT BASE & TRANSPORTATION LOAD CALCULATION

    BASE PLATE DESIGN CALCULATION_T-9101&T-9111

    BASE PLATE DESIGN CALCULATION_T-9121

    LEG DESIGN CALCULATION

    CADWORX C.O.G CALCULATION

    WEIGHT AND ANALYSIS SUMMARY

    SLING & WIRE ROPE CALC (TANK)_T-9101 & T-9111 and T-9121

    SKID SUPPORT STRENGTH CALCULATION

    SUMMARY OF LIFTING LUG & SPREADER BAR

    APPENDIX

    ALLOWABLE STRESS REFERENCE

    SLING & WIRE ROPE CALC @ SPREADER BAR (SKID)

    DESIGN CALC DESCRIPTION & ASSUMPTION

    WEIGHT CALCULATION

    CALCULATION OF LIFTING FORCE (SKID)

    SLING & WIRE ROPE CALC (SKID)LIFTING LUG DESIGN CALC (TANK)_T-9101 & T-9111

    LIFTING SPREADER PIPE SIZING CALC (TANK)_T-9101 & T-9111

    LIFTING LUG DESIGN CALC (TANK)_T-9121

    LIFTING SPREADER PIPE SIZING CALC (TANK)_T-9121

    LIFTING LUG DESIGN CALC (SKID)

    LIFTING SPREADER PIPE SIZING CALC (SKID)

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    DESIGN CALC DESCRIPTION & ASSUMPTION

    ITEM : BOKOR C.I. Skid

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    Design Calculation Description :

    Design and Lifting Calculations for BOKOR C.I. Skid project is written in MS-Excel for the

    purpose of calculating the minimum plate thickness of the tanks and sizes of stiffener required. Specifically,

    the design is based on the Roark's Formulas for Stress & Strain, Bending Equation formulas and

    Standard engineering formulas

    Lifting calculations is to calculate the required dimensional thickness and strength of the lifting lugs

    during lifting operation. Bending equations of "Simply supported beam" and "Statically indeterminate beams"

    are used in calculating required size of the spreader beam section used. The slings and shackle sizes

    are also selected after selection of lifting lugs for the tanks and skid .

    The formula for determining the bending stress in a beam under simple bending is :

    is the bending stressM - the moment about the neutral axis

    y - the perpendicular distance to the neutral axis

    Ix - the second moment of area about the neutral axis x

    b - the width of the section being analyzed

    h - the depth of the section being analyzed

    Weight and Centre of Gravity Calculation Description :

    Weight and Centre of Gravity Calculation for BOKOR C.I. Skid project is written in

    MS-Excel for the purpose of calculating the lifting weight of the Skid. CADWorx is the 3D drafting softwares

    that able to calculate the Centre Of Gravity (C.O.G) of both Skid during lifting operation.

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    DESIGN CALC DESCRIPTION & ASSUMPTION

    ITEM : BOKOR C.I. Skid

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    Design Calculation Assumptions :

    (3.1) The beam is of homogeneous material that has similar Modulus of elasticity in tension and compression.

    (3.3) The cross section is uniform.

    (3.4) The beam has at least one longitudinal plane of symmetry.

    4. The Bending stress formulas in the calculation are based on the following assumptions:

    (4.1) The beams are assumed to be symmetric about the x-y plane

    (4.1) All loads must act in the x-y plane.

    (4.1) A right handed coordinate system is adopted, with x-axis along the longitudinal axis of the beam.

    References :

    1. Roarks Formulas for Stress and Strain (7th Edition) by Warren C. Young & Richard G. Budynas

    2. Pressure Vessel Handbook (7th Edition) by Henry H. Bedner

    3. Pressure Vessel Handbook by Eugene F. Megyesy

    1. The Roark's formulas Chapter 11 for the calculation of the required plate thickness are based on the following a

    (1.1) The plate is flat, of uniform thickness, and of homogeneous isotropic material.

    (1.2) The thickness is not more than about one quarter of the least transverse dimension, and the maximum

    deflection is not more than about one-half the thickness.

    (1.3) All forcesloads and reactionsare normal to the plane of the plate.

    (1.4) The plate is nowhere stressed beyond the elastic limit.

    2. Chapter 11.10 of Roark's Formula described formulas in Bending of Uniform-Thickness Plates with Straight

    Boundaries. Table 11.4 presents maximum values where possible and the significant values otherwise for

    deflections normal to the plate surface, bending stresses, and the boundary reaction forces R.

    3. The Roark's formulas Chapter 8 in determining the stiffener sizes are based on the following

    assumptions:

    (3.1) The beam is straight or nearly so; if it is slightly curved, the curvature is in the plane of

    bending and the radius of curvature is at least 10 times the depth.

    (3.5) All loads and reactions are perpendicular to the axis of the beam and lie in the same plane,

    which is a longitudinal plane of symmetry.

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    WEIGHT CALCULATION

    ITEM : BOKOR C.I. Skid

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    ITEM QTY SET WEIGHT

    T-9101 & T-9111

    SIDE PLATE (1) 1.70 m x 1.70 m x 6 thk 1 2 294.78 kg

    SIDE PLATE (2) 2.15 m x 2.00 m x 6 thk 1 2 438.60 kgBASE PLATE 1.70 m x 2.00 m x 6 thk 1 1 173.40 kg

    ROOF PLATE 1.70 m x 2.00 m x 6 thk 1 1 173.40 kg

    SIDE WALL (1) - HORZ FB 50 x 6 x 1.70 m 3 2 26.01 kg

    SIDE WALL (1) - VERT FB 50 x 6 x 1.70 m 3 2 26.01 kg

    SIDE WALL (2) - HORZ FB 50 x 6 x 2.00 m 3 2 30.60 kg

    SIDE WALL (2) - VERT FB 50 x 6 x 1.70 m 2 2 17.34 kg

    ROOF PLATE - HORZ FB 50 x 6 x 2.10 m 1 2 10.71 kg

    ROOF PLATE - VERT FB 50 x 6 x 1.50 m 1 2 7.65 kg

    BOTTOM PLATE - HORZ FB 50 x 6 x 2.10 m 1 2 10.71 kg

    BOTTOM PLATE - VERT FB 50 x 6 x 1.50 m 1 2 7.65 kg

    NOZZLE / OPENINGS 233.90 kg

    FLANGES 230.00 kgMISC (PIPING / OTHERS) 300.00 kg

    T-9121

    SIDE PLATE (1) 2.15 m x 1.40 m x 6 thk 0 2 0.00 kg

    SIDE PLATE (2) 2.15 m x 1.50 m x 6 thk 0 2 0.00 kg

    BASE PLATE 1.50 m x 1.40 m x 6 thk 0 1 0.00 kg

    ROOF PLATE 1.50 m x 1.40 m x 6 thk 0 1 0.00 kg

    0

    SIDE WALL (1) - HORZ FB 50 x 6 x 1.40 m 0 2 0.00 kg

    SIDE WALL (1) - VERT FB 50 x 6 x 2.15 m 0 2 0.00 kg

    SIDE WALL (2) - HORZ FB 50 x 6 x 1.50 m 0 2 0.00 kg

    SIDE WALL (2) - VERT FB 50 x 6 x 2.15 m 0 2 0.00 kg

    ROOF PLATE - HORZ FB 50 x 6 x 1.50 m 0 2 0.00 kg

    ROOF PLATE - VERT FB 50 x 6 x 1.40 m 0 2 0.00 kgBOTTOM PLATE - HORZ FB 50 x 6 x 1.50 m 0 2 0.00 kg

    BOTTOM PLATE - VERT FB 50 x 6 x 1.40 m 0 2 0.00 kg

    NOZZLE / OPENINGS 0.00 kg

    FLANGES 0.00 kg

    MISC (PIPING / OTHERS) 0.00 kg

    SKID SUPPORT

    UC150x150x23 kg/m2 3.0 m x 23 kg/m2 1 1 69.00 kg

    UC250x250x89 kg/m3 23.0 m x 89 kg/m2 1 1 2047.00 kg

    C300x100x8tx46 kg/m3 2.0 m x 46 kg/m2 1 1 92.00 kg

    SHS76x76x6.4tx13 kg/m4 2.0 m x 13 kg/m2 1 1 26.00 kg

    TOTAL WEIGHT 4214.8 kg

    Volume height width length

    T-9101 & T-9111 1.70 m x 1.70 m x 2.00 mm = 5.78 m3

    T-9121 2.15 m x 2.15 m x 1.40 mm = 6.47 m3

    Water Weight [ Volume x Density(@1000 kg/m3)] 12,252 kg

    RESULT

    4,214.8 kg

    16,466 kg

    16,466 kgFULL WATER WEIGHT

    DESCRIPTION

    EMPTY WEIGHT

    OPERATING WEIGHT (Empty Weight + Water Weight)

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    WIND LOADING - BS 6399 - PART 2 -1997

    ITEM : BOKOR C.I. Skid

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    Terrain Category = 1

    Region = D

    Basic Wind Speed Vb = 50.00 m/s

    Shielding Factor Ms = 1

    Topographic Factor Sa = 1

    Direction Factor Sd = 1

    Probability Factor Sp = 1

    Seasonal Factor Ss = 1

    Terrain and Building Factor Sb = 1

    Design Wind Speed Vz = 50.00 m/s ( Vb x Sa x Sd x Sp x Ss )

    Effective (Design) Wind speed Ve = 50.00 m/s ( Vz x Sb )

    Dynamic Pressure qz = 1.5325 kPa ( 0.613 x Ve2

    x 10-3

    )

    Drag Coefficient Cd = 1

    H = 3,225 mm

    Width = 2,000 mm

    Az = 6,450,000 mm2

    322

    5

    H / Width = 1.61

    Kar = 1

    Cd' = 1 ( Cd x Kar )

    Wind Force Fw = 9884.6 N ( Cd' x qz x Az ) / 103

    Height to COG h = 1612.500 mm ( H / 2 )

    Overturning Moment Mw = 15938958 Nmm ( Fw x h )

    2000

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    LOAD AT BASE & TRANSPORTATION LOAD CALCULATION

    ITEM : BOKOR C.I. Skid

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    WEIGHTS

    Empty We = 4,215 kg ------> 41347 N

    EXTERNAL LOADS

    Wind Force Fw = 9,885 N

    Transportation Force FD = 6266 N [( 0.5 x We )+ ( 1.4 x We )

    ]

    .

    Wind Moment Mw = 15,938,958 Nmm

    Transportation Moment Mc = 10,103,427 Nmm ( FD x COG) COG= 1613 mm

    (H/2)

    Maximum Shear Force F = 9,885 N

    Maximum O/T Moment M = 15,938,958 Nmm

    HOLD DOWN BOLTS

    Bolt Material.. = A 193 GR B7

    Bolt Yield Stress Sy = 207 MPa

    Bolt UTS... Su = 507 MPa

    Allowable Tensile Ft = 124.2 MPa

    Allowable Shear Fs = 69 MPa

    Bolt Size. = M16

    Bolt Number N = 2

    Tensile Area. AT = 146 mm

    Shear Area AS = 225 mm

    Bolt PCD PCD = 1980.64 mm

    SHEAR STRESS IN BOLT

    Shear / Bolt, fs = F

    N x As

    21.97 MPa OK

    69 MPa RATIO (Fs / fs ) = 3.14

    since fs < Fs the shear stress is OK

    fs =

    Fs =

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    LEG BASEPLATE DESIGN

    ITEM : T-9101 & T-9111

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    Refer Dennis R Moss Procedure 3-10

    tb = (Minimum thk of base plate required)

    N = No. of Support = 4

    Q = Maximum Load / Support = 990 N

    F = Baseplate Width = 172 mm

    A = Baseplate Length = 172 mm

    Fb = Allowable Bending Stress = 163.68 MPa ( 0.66 Fy )

    tb = 2.1 mm

    Base plate thk used = 12 mm OK

    BASE PLATE WELD CHECKING

    Maximum stress due to Q & F = max(Q, F)/Aw = 2.39 N/mm2

    < 86.9 N/mm2

    OK

    Weld leg size, g = 6.0 mm

    Length of weld, l = 2*( 2*F + 2*A ) = 1376 mm

    Area of weld, Aw = 0.5*g*l = 4128 mm2

    Joint efficiency for fillet weld, E = 0.6 -

    Welding stress for steel, fw = 144.8 N/mm2

    Allowable stress for weld, fw = E*fw = 86.9 N/mm2

    Maximum vertical force, Q = 990.4 N

    Maximum horizontal force, F = 9884.6 N

    3 x Q x F

    4 x A x Fb

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    LEG BASEPLATE DESIGN

    ITEM : T-9121

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    Refer Dennis R Moss Procedure 3-10

    tb = (Minimum thk of base plate required)

    N = No. of Support = 4

    Q = Maximum Load / Support = 0 N

    F = Baseplate Width = 172 mm

    A = Baseplate Length = 172 mm

    Fb = Allowable Bending Stress = 163.68 MPa ( 0.66 Fy )

    tb = 0.0 mm

    Base plate thk used = 12 mm OK

    BASE PLATE WELD CHECKING

    Maximum stress due to Q & F = max(Q, F)/Aw = 2.39 N/mm2

    < 86.9 N/mm2

    OK

    Weld leg size, g = 6.0 mm

    Length of weld, l = 2*( 2*F + 2*A ) = 1376 mm

    Area of weld, Aw = 0.5*g*l = 4128 mm2

    Joint efficiency for fillet weld, E = 0.6 -

    Welding stress for steel, fw = 144.8 N/mm2

    Allowable stress for weld, fw = E*fw = 86.9 N/mm2

    Maximum vertical force, Q = 0.0 N

    Maximum horizontal force, F = 9884.6 N

    3 x Q x F

    4 x A x Fb

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    LEG DESIGN CALCULATION

    ITEM : T-9101 & T-9111 and T-9121

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    LEG DATA

    Material.....= A 36

    Yield Stress, Sy...= 248.2 N/mm2

    Allowable Axial Stress, fall....= 148.9 N/mm2( 0.6 x Sy )

    Allowable Bending Stress, fball.......= 165.5 N/mm2( 2/3 x Sy )

    LEG GEOMETRY :- I-BEAM 152 x 152 x 23 kg/m

    A = 2920 mm2

    Ixx = 12500000 mm4

    d = 76.2 mm

    e = 76.2 mm

    L = 152.4 mm

    r = 9 mm

    AXIAL STRESS

    Maximum Shear Force F = 9,885 N

    Axial Stress, fa = F / A = 0.85 N/mm2

    BENDING STRESS

    P is Maximum of (Wind Force & Transportation Force)

    Wind Force Fw = 9,885 N

    Transportation Force FD = 6,266 N

    Bending Stress, fb = P x L x e = 9.18 N/mm2

    Ixx

    COMBINED STRESS

    Combined Stress, f = (fa/fall + fb/fball) = 0.06

    Since Combined Stress is < 1.00 The Leg Design is OK!

    e

    d

    X X

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    LIFTING LUG DESIGN CALCULATION (SKID)

    ITEM : BOKOR C.I. Skid

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    WARNING : DO NOT LIFT MORE THAN

    20.00

    OF ANGLE U

    Weight of skid , We = 4,215 kg

    = 41,347 N

    Number of lifting lug, N = 4

    Number of tailing lug, Nt = 0

    1.1 LIFTING LUG

    Distance k = 80 mm

    Lug radius, rL = 70 mm

    Diameter of hole, d = 35 mm

    Lug thickness, tL = 20 mmCollar plate thickness, tcp = 10 mm

    Collar ring diameter, Dcp = 100 mm

    Length a = 140 mm

    Length b = 110 mm

    Pad length, Lp = 210 mm

    Pad width, Wp = 210 mm

    Pad thickness, tp = 10 mm

    Angle, U = 20

    Shackle S.W.L : 8.5 tons

    Type of shackle : Forged Shackles G 2130

    Pin size, Dp = 28.70 mm

    2.0 LIFTING LUG MATERIAL & MECHANICAL PROPERTIES

    Material used = A 36

    Specified yield stress, Sy = 248.22 N/mm

    Impact load factor, p = 2.00

    3.0 ALLOWABLE STRESSES

    Allowable tensile stress, St.all ( = 0.6 Sy ) = 148.93 N/mm

    Allowable bearing stress, Sbr.all ( = 0.9 Sy ) = 223.40 N/mm

    Allowable bending stress, Sbn.all ( = 0.66 Sy ) = 163.83 N/mm

    Allowable shear stress, Ss.all ( = 0.4 Sy ) = 99.29 N/mm

    tp

    k

    Wpb

    Lp

    tLrL d

    Fy

    `U

    a

    w1

    A A

    Dcp

    w3

    tcp

    I-Beam

    w2

    w2

    stiff plate

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    LIFTING LUG DESIGN CALCULATION (SKID)

    ITEM : BOKOR C.I. Skid

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    4.0 LIFTING LUG DESIGN - VERTICAL LIFTING

    4.1 DESIGN LOAD

    Design load , Wt ( = p.We ) = 82694 N

    Design load per lug, W ( = Wt / N ) = 20673 N

    Vertical component force, Fy = 20673 N

    4.2 STRESS CHECK AT PIN HOLE

    (a) Tensile Stress

    Vertical component force, Fy = 20673 N

    Cross sectional area of lug eye, Ae ( = 2*[ rL - d/2 ] x tL ) = 2100 mm

    Tensile stress, St ( = Fy / Ae ) = 9.84 N/mm

    Since St < St.all, therefore the lifting lug size is satisfactory.

    (b) Bearing Stress

    Vertical component force, Fy = 20673 N

    Cross-sectional area , Ae = Dp x (tL+2tcp) = 1148 mm

    Bearing stress, Sbr ( = Fy / Ae ) = 18.01 N/mm

    Since Sbr < Sbr.all,therefore the lifting lug size is satisfactory.

    (c) Shear Stress

    Vertical component force, Fy = 20673 N

    Cross sectional area of lug eye, Ae ( = 2.(rL-d/2).tL ) = 2100 mm

    Shear stress, Ss ( = Fy / Ae ) = 9.84 N/mm

    Since Ss < Ss.all,therefore the lifting lug size is satisfactory.

    (d) Combine Stresses

    St Sbr Ss = 0.25

    ------------- + -------------- + -------------- is < than 1

    St.all Sbr.all Ss.all

    Therefore, the lifting lug size is Satisfactory.

    5.0 STRESS CHECK AT SECTION A-A

    (a) Bending Stress

    Bending stress due to Pa ( = Fy x tan U ) = 7525 N

    Bending moment, Mb ( = Pa x k ) = 601960 Nmm

    Section modulus, Z ( = 2rL*tL2/6 = 9333 mm

    3

    Bending stress, Sbn ( = Mb/Z ) = 64.50 N/mm

    Since Sbn < Sb.all, therefore the lifting lug size is satisfactory.

    (b) Tensile Stress due to Fy

    Cross section area, Ae (=2rL x tL) = 2800 mm

    Tensile Stress, St (=Fy/Ae) = 7.38 N/mm

    Since St < St.all, therefore the lifting lug size is satisfactory.

    Combine Stress Ratio, CS (= St/St.all + Sb/Sbn.all) = 0.44

    Since CS

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    LIFTING LUG DESIGN CALCULATION (SKID)

    ITEM : BOKOR C.I. Skid

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    6.0 DESIGN OF WELD SIZE AT LUG TO PAD JOINT

    6.1 GENERAL

    Weld leg , w1 = 14 mm

    Weld throat thickness, tr1 = 9.9 mm

    Weld leg , w2 = 7 mmWeld throat thickness, tr2 = 4.9 mm

    Fillet weld joint efficiency, E = 0.6

    Allowable welding stress for steel grade 43 ( E-43 ) = 125 N/mm

    6.2 CRITICAL WELD CROSS-SECTIONAL PROPERTIES

    Area of weld, Aw1 ( = tr1 ( a + 2b ) = 3571 mm

    Area of weld, Aw2 ( = tr2 ( (2a-tM) + (2M+tM ))) = 1386 mm

    Total area of weld, Aw ( = Aw1 + Aw2 ) = 4957 mm

    6.3 STRESS DUE TO FORCE Fy

    Component force, Fy = 20673 N

    Shear stress, Ssx ( = Fy / Aw ) = 4.17 N/mm

    Allowable welding stress, Sa ( = E.Sa ) = 75.00 N/mm

    Since Ssx < Sa, therefore the selected weld size is satisfactory .

    7.0 DESIGN OF WELD SIZE AT PAD TO TANK JOINT

    7.1 GENERAL

    Weld leg , w = 7 mm

    Weld throat thickness, tr = 4.9 mm

    Fillet weld joint efficiency, E = 0.6

    Allowable welding stress for steel grade 43 ( E-43 ) = 125 N/mm

    7.2 CRITICAL WELD CROSS-SECTIONAL PROPERTIES

    Area of weld, Aw ( = 2 tr ( Wp + Lp ) ) = 4155 mm

    7.3 STRESS DUE TO FORCE Fy

    Component force, Fy = 20673 N

    Shear stress, Ssx ( = Fy / Aw ) = 4.98 N/mm

    Allowable welding stress, Sa ( = E.Sa ) = 75.00 N/mm

    Since Ssx < Sa, therefore the selected weld size is satisfactory .

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    LIFTING SPREADER PIPE SIZING CALCULATIONS (SKID)

    ITEM : BOKOR C.I. Skid

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    Weight of component to be lifted (+ Spreader pipe weight) = 4,342 kg

    Component force acting on beam, F = 80,939 N

    Impact factor = 2

    1) PIPE SIZING

    Pipe size : 6 in SCH 80

    Outer diameter of pipe, D = 168.3 mm

    Thickness of pipe, = 10.97 mm

    Outer Radius of pipe, R = 84.15 mm

    Inner radius of pipe, r = 73.18 mm

    Section modulus of pipe, Zx-x = 200333 mm3

    Cross section area of pipe, A = 5422 mm2

    Unbraced length of member, L = 3000 mm

    Spreader Pipe weight = 127.68 kg

    Material used = A 106.Gr.B

    Specified yield stress, Sy = 241.31 N/mm

    a) Bending Stress

    Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,

    that is, at the middle of the beam.

    Total bending moment, M ( = F.L / 4 ) = 60,704,054 Nmm

    Bending stress, Sb ( = M / Zx-x ) = 303.02 N/mmAllowable bending stress, Sb.all ( = 0.66Sy ) = 159.26 N/mm

    Since Sb > Sb.all,therefore the pipe size is not satisfactory!!!

    b) Compressive Stress

    Compressive force, Fc = 80,939 N

    Compressive stress, Sc = 14.93 N/mm

    Allowable compressive stress, Sc.all ( = 0.6Sy ) = 144.79 N/mm

    Combined stresses,

    Sc Sb

    U = + = 2.01

    Sc.all Sb.all

    Since U > 1, therefore the pipe size is not satisfactory!!!

    L

    F

    R1 R2

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    LIFTING SPREADER PIPE SIZING CALCULATIONS (SKID)

    ITEM : BOKOR C.I. Skid

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    2) LUG SIZING

    Lug radius, rL(S) = 70 mm

    Lug thickness, tL(S) = 25 mm

    Lug base width, wL(S) = 192 mm

    Diameter of hole, d(S) = 35 mm

    Distance from lug hole to base, hL = 80 mm

    No of lug eye, = 2

    Maximum combined force acting on lug eye, Fc = 40469 N

    LIFTING LUG MATERIAL & MECHANICAL PROPERTIES

    Material used = A 36

    Specified yield stress, Sy = 248.21 N/mm

    Allowable tensile stress, St.all ( = 0.6Sy ) = 148.93 N/mm

    Allowable bearing stress, Sbr.all ( = 0.9Sy ) = 223.39 N/mm

    Allowable shear stress, Ss.all ( = 0.4Sy ) = 99.28 N/mm

    SHACKLES

    Shackle rating ( S.W.L ) : 8.50 tons

    Type of shackle : BOLT Type Anchor shackle G2130

    Pin size, Dp = 29.00 mm

    STRESS CHECK AT PIN HOLE

    a) Tensile Stress

    Maximum tensile force, Ft = 40469 N

    Cross sectional area of lug eye, Ae ( =2 [rL-d/2].tL ) = 2625 mm

    Tensile stress, St = 15.42 N/mm

    Since St < St.all, therefore the lug size is satisfactory.

    rL(S)

    hL

    d(S)

    wL(S)

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    LIFTING SPREADER PIPE SIZING CALCULATIONS (SKID)

    ITEM : BOKOR C.I. Skid

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    b) Bearing Stress

    Maximum bearing force, Fbr = 40469 N

    Cross sectional area of lug eye, Ae ( =Dp.tL ) = 725 mm

    Bearing stress, Sbr = 55.82 N/mm

    Since Sbr < Sbr.all,therefore the lug size is satisfactory.

    c) Shear Stress

    Maximum shear force, Ft/2 = 40469 N

    Cross sectional area of lug eye, Ae ( = (rL-d/2).tL ) = 1312.5 mm

    Shear stress, Ss = 30.83 N/mm

    Since Ss < Ss.all,therefore the lug size is satisfactory.

    3) WELD SIZE CALCULATIONS

    Weld leg used, = 14 mm

    Weld throat thickness used, tr = 10 mm

    Filler metal material : E-43

    Fillet weld joint efficiency, E = 0.49Welding stress for steel grade 43 ( E-43 ), = 125 N/mm

    Allowable welding stress,Sw = 61.25 N/mm

    a) Tensile Stress

    Maximum tensile force,Ft = 40469 N

    Area of weld, Aw = 2*(tL+wL)*tr = 4253 mm

    Tensile stress, St = [(Ft/Aw)] = 9.52 N/mm

    Since St < Sw,therefore weld leg is satisfactory.

    (b) Shear stres

    Maximum shear force,Ft = 40469 N

    Shear stress, Ss = (Ft/Aw) = 9.52 N/mmAllowable welding stress for steel grade 43 ( E-43 ), Sw = 61.25 N/mm

    Since Sh < Sw,therefore weld leg dimension i SATISFACTORY.

    (c) Bending stress

    Maximum bending force,Fb = 46723 N

    Bending stress, Sb = [(Fb/Aw)] = 3.41 N/mm

    Allowable welding stress for steel grade 43 ( E-43 ), Sw = 61.25 N/mm

    Since Sb < Sw,therefore weld leg dimension i SATISFACTORY.

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    SLING AND WIRE ROPE CALCULATION @ SPREADER PIPE (SKID)

    ITEM : BOKOR C.I. Skid

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    Selection of Sling's Safe Working Load (SWL) (SLING S5 & S6) - REFER DWG

    Design safety Factor = 2

    Number of leg = 2

    Vertical WLL = Weight of Load lifted / No. of legs = 4,646 lb= ( Load on each sling ) = 2.11 ton

    To calculate actual Sling capacity when lifting load at specified angle, a Sling angle factor will be used as shown

    in the calculation below :

    TABLE 1

    Sling ratio = 38%

    Actual Sl ing Capacity = Factor x Rated Capacity of Sl ing b eing used

    Min Required Sling SWL = 2.11 ton (From calculation above)

    Sling angle = 60 (Advisable using btw 45 to 60, but not below 30 )

    Rated Sling SWL used = 6.35 ton (As per table EN13414-1-Table 3)

    Actual Sl ing Capacity = 0.866 x 6.35

    = 5.499 ton OK

    Proceed to next calc

    Wire Rope Diameter calculation

    Safe working lo ad = (diameter)2 8 Wire rope diameter (inch) & SWL ( tonne )

    The above formula can be used to est imateSWL of the wire rope to be used when lifting the loads.

    Therefore, the estimated diameter of wire ropes is :

    Wire rope diameter = SQRT (SWL of wi re rope / 8)

    = 0.891 in

    = 22.63 mm To Used ----> 24 mm (See note) (See note)

    SUMMARY

    WIRE ROPE DIAMETER USED = 24 mm

    SWL OF SLING USED = 6.35 ton

    MIN. REQUIRED SWL OF SLING = 2.11 ton

    NOTE : ( Est imated values only. Please consu lt wire rope manufacturer for co nf irmation on rated SWL

    of wire rope calculated)

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    SLING AND WIRE ROPE CALCULATION (SKID)

    ITEM : BOKOR C.I. Skid

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    Selection of Sling's Safe Working Load (SWL) (SLING S1/S2/S3/S4) - REFER DWG

    Design safety Factor = 2

    Number of leg = 4

    Vertical WLL = Weight of Load lifted (lb) / No. of legs = 18584 / 4 = 4,646 lb= ( Load on each sling ) = 2.11 ton

    To calculate actual Sling capacity when lifting load at specified angle, a Sling angle factor will be used as shown

    in the calculation below :

    TABLE 1

    Sling ratio = 38%

    Actu al Sl ing Capacity = Factor x Rated Capacity of Sl ing b eing used

    Min Required Sling SWL = 2.11 ton (From calculation above)

    Sling angle = 60 (Advisable using btw 45 to 60, but not below 30 )

    Rated Sling SWL used = 6.35 ton (As per table EN13414-1-Table 3)

    Actu al Sl ing Capacity = 0.866 x 6.35

    = 5.499 ton OK Proceed to next calc

    Proceed to next calc

    Wire Rope Diameter calculation

    Safe working lo ad = (diameter)2 8 Wire rope diameter (inch) & SWL ( tonne )

    The above formula can be used to est imateSWL of the wire rope to be used when lifting the loads.

    Therefore, the estimated diameter of wire ropes is :

    Wire rope diameter = SQRT (SWL of wi re rope / 8)

    = 0.891 in

    = 22.6 mm To Used ----> 24 mm (See note)

    NOTE : ( Est imated values only. Please cons ult wire rope manu facturer for conf irm ation on rated SWL

    of wire rope calculated)

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    LIFTING LUG DESIGN CALCULATION (TANK)

    ITEM : T-9101 & T-9111

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    WARNING : DO NOT LIFT MORE THAN

    20.00

    OF ANGLE U

    Weight of tank , We = 1,981 kg

    = 19,431 N

    Number of lifting lug, N = 4

    Number of tailing lug, Nt = 0

    1.1 LIFTING LUG

    Distance k = 60 mm

    Lug radius, rL = 45 mm

    Diameter of hole, d = 30 mm

    Lug thickness, tL = 12 mmCollar plate thickness, tcp = 0 mm

    Collar ring diameter, Dcp = 0 mm

    Length a = 90 mm

    Length b = 70 mm

    Pad length, Lp = 150 mm

    Pad width, Wp = 100 mm

    Pad thickness, tp = 8 mm

    Angle, U = 20

    Shackle S.W.L : 4.75 tons

    Type of shackle : Forged Shackles G 2130

    Pin size, Dp = 22.40 mm

    2.0 LIFTING LUG MATERIAL & MECHANICAL PROPERTIES

    Material used = A 36Specified yield stress, Sy = 248.22 N/mm

    Impact load factor, p = 2.00

    3.0 ALLOWABLE STRESSES

    Allowable tensile stress, St.all ( = 0.6 Sy ) = 148.93 N/mm

    Allowable bearing stress, Sbr.all ( = 0.9 Sy ) = 223.40 N/mm

    Allowable bending stress, Sbn.all ( = 0.66 Sy ) = 163.83 N/mm

    Allowable shear stress, Ss.all ( = 0.4 Sy ) = 99.29 N/mm

    tp

    k

    Wp

    b

    Lp

    tLrL d

    Fy

    `U

    a

    w3

    w1

    AA

    w2

    w2

    stiff plate

    Dcp

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    LIFTING LUG DESIGN CALCULATION (TANK)

    ITEM : T-9101 & T-9111

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    4.0 LIFTING LUG DESIGN - VERTICAL LIFTING

    4.1 DESIGN LOAD

    Design load , Wt ( = p.We ) = 38863 N

    Design load per lug, W ( = Wt / N ) = 9716 N

    Vertical component force, Fy = 9716 N

    4.2 STRESS CHECK AT PIN HOLE

    (a) Tensile Stress

    Vertical component force, Fy = 9716 N

    Cross sectional area of lug eye, Ae ( = 2*[ rL - d/2 ] x tL ) = 720 mm

    Tensile stress, St ( = Fy / Ae ) = 13.49 N/mm

    Since St < St.all, therefore the lifting lug size is satisfactory.

    (b) Bearing Stress

    Vertical component force, Fy = 9716 N

    Cross-sectional area , Ae = Dp x (tL+2tcp) = 269 mm

    Bearing stress, Sbr ( = Fy / Ae ) = 36.14 N/mm

    Since Sbr < Sbr.all,therefore the lifting lug size is satisfactory.

    (c) Shear Stress

    Vertical component force, Fy = 9716 N

    Cross sectional area of lug eye, Ae ( = 2.(rL-d/2).tL ) = 720 mm

    Shear stress, Ss ( = Fy / Ae ) = 13.49 N/mm

    Since Ss < Ss.all,therefore the lifting lug size is satisfactory.

    (d) Combine Stresses

    St Sbr Ss = 0.39

    ------------- + -------------- + -------------- is < than 1

    St.all Sbr.all Ss.all

    Therefore, the lifting lug size is Satisfactory.

    5.0 STRESS CHECK AT SECTION A-A

    (a) Bending Stress

    Bending stress due to Pa ( = Fy x tan U ) = 3536 N

    Bending moment, Mb ( = Pa x k ) = 212172 Nmm

    Section modulus, Z ( = 2rL*tL2/6 = 2160 mm

    3

    Bending stress, Sbn ( = Mb/Z ) = 98.23 N/mm

    Since Sbn < Sb.all, therefore the lifting lug size is satisfactory.

    (b) Tensile Stress due to Fy

    Cross section area, Ae (=2rL x tL) = 1080 mm

    Tensile Stress, St (=Fy/Ae) = 9.00 N/mm

    Since St < St.all, therefore the lifting lug size is satisfactory.

    Combine Stress Ratio, CS (= St/St.all + Sb/Sbn.all) = 0.66

    Since CS

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    LIFTING LUG DESIGN CALCULATION (TANK)

    ITEM : T-9101 & T-9111

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    6.0 DESIGN OF WELD SIZE AT LUG TO PAD JOINT

    6.1 GENERAL

    Weld leg , w1 = 8.4 mm

    Weld throat thickness, tr1 = 5.9 mm

    Weld leg , w2 = 5.6 mmWeld throat thickness, tr2 = 4.0 mm

    Fillet weld joint efficiency, E = 0.6

    Allowable welding stress for steel grade 43 ( E-43 ) = 125 N/mm

    6.2 CRITICAL WELD CROSS-SECTIONAL PROPERTIES

    Area of weld, Aw1 ( = tr1 ( a + 2b ) = 1366 mm

    Area of weld, Aw2 ( = tr2 ( (2a-tM) + (2M+tM ))) = 713 mm

    Total area of weld, Aw ( = Aw1 + Aw2 ) = 2079 mm

    6.3 STRESS DUE TO FORCE Fy

    Component force, Fy = 9716 N

    Shear stress, Ssx ( = Fy / Aw ) = 4.67 N/mm

    Allowable welding stress, Sa ( = E.Sa ) = 75.00 N/mm

    Since Ssx < Sa, therefore the selected weld size is satisfactory .

    7.0 DESIGN OF WELD SIZE AT PAD TO TANK JOINT

    7.1 GENERAL

    Weld leg , w = 5.6 mm

    Weld throat thickness, tr = 4.0 mm

    Fillet weld joint efficiency, E = 0.6

    Allowable welding stress for steel grade 43 ( E-43 ) = 125 N/mm

    7.2 CRITICAL WELD CROSS-SECTIONAL PROPERTIES

    Area of weld, Aw ( = 2 tr ( Wp + Lp ) ) = 1980 mm

    7.3 STRESS DUE TO FORCE Fy

    Component force, Fy = 9716 N

    Shear stress, Ssx ( = Fy / Aw ) = 4.91 N/mm

    Allowable welding stress, Sa ( = E.Sa ) = 75.00 N/mm

    Since Ssx < Sa, therefore the selected weld size is satisfactory .

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    SIZE DN 250 SIZE INCH 6

    INCH 10 DN 150

    STD 80

    273.1 168.3

    9.27 mm 10.97 mm

    60.31 kg/m 42.56 kg/m

    11 17

    36 32

    OD

    DN INCH mm 5S 10S 10 20 30 STD

    6 1/8 10.3 - 1.24 - - - 1.73

    - 0.28 - - - 0.37

    8 1/4 13.7 - 1.65 - - - 2.24

    - 0.51 - - - 0.6310 3/8 17.1 - 1.65 - - - 2.31

    - 0.64 - - - 0.84

    15 1/2 21.3 1.65 2.11 - - - 2.77

    0.82 1.01 - - - 1.27

    20 3/4 26.7 1.65 2.11 - - - 2.87

    1.04 1.31 - - - 1.69

    25 1 33.4 1.65 2.77 - - - 3.38

    1.33 2.13 - - - 2.5

    32 1 1/4 42.2 1.65 2.77 - - - 3.56

    1.68 2.76 - - - 3.39

    40 1 1/2 48.3 1.65 2.77 - - - 3.68

    1.95 3.1 - - - 4.0550 2 60.3 1.65 2.77 - - - 3.91

    2.44 4.01 - - - 5.44

    65 2 1/2 73 2.11 3.05 - - - 5.16

    3.77 5.36 - - - 8.63

    80 3 88.9 2.11 3.05 - - - 5.49

    4.6 6.59 - - - 11.29

    90 3 1/2 101.6 2.11 3.05 - - - 5.74

    5.29 7.55 - - - 13.57

    100 4 114.3 2.11 3.05 - - - 6.02

    5.96 8.52 - - - 16.07

    125 5 141.3 2.77 3.4 - - - 6.55

    9.67 11.82 - - - 21.77

    150 6 168.3 2.77 3.4 - - - 7.1111.55 14.13 - - - 28.26

    200 8 219.1 2.77 3.76 - 6.35 7.04 8.18

    15.09 20.37 - 33.31 36.81 42.55

    250 10 273.1 3.4 4.19 - 6.35 7.8 9.27

    23.08 28.34 - 41.77 51.03 60.31

    300 12 323.9 3.96 4.57 - 6.35 8.38 9.53

    31.89 36.73 - 49.73 65.2 73.88

    350 14 355.6 3.96 4.78 6.35 7.92 9.53 9.53

    THICKNESS THICKNESS

    WEIGHT WEIGHT

    NOMINAL SIZE

    DN BASE INCH BASE

    SCH SCH

    OD NOZZLE OD NOZZLE

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    35.06 42.14 54.69 67.9 81.33 81.33

    400 16 406.4 4.19 4.78 6.35 7.92 9.53 9.53

    42.41 48.26 62.64 77.83 93.27 93.27

    450 18 457.2 4.19 4.78 6.35 7.92 11.13 9.53

    47.77 54.36 70.57 87.71 122.38 105.16

    500 20 508 4.78 5.54 6.35 9.53 12.7 9.53

    60.46 70 78.55 117.15 155.12 117.15550 22 558.8 4.78 5.54 6.35 9.53 12.7 9.53

    66.57 77.06 86.54 127.13 171.09 129.13

    600 24 609.8 5.54 6.35 6.35 9.53 14.27 9.53

    84.16 96.37 94.53 141.12 209.64 141.12

    650 26 660.4 - - 7.92 12.7 - 9.53

    - - 127.36 202.72 - 152.87

    700 28 711.2 - - 7.92 12.7 15.88 9.53

    - - 137.32 218.69 271.21 164.87

    750 30 762 6.35 7.92 7.92 12.7 15.88 9.53

    120.72 150.36 147.28 234.67 292.18 176.84

    800 32 812.8 - - 7.92 12.7 15.88 9.53

    - - 157.24 250.64 312.15 188.82

    850 34 863.6 - - 7.92 12.7 15.88 9.53

    - - 167.2 266.61 332.12 200.31

    900 36 914.4 - - 7.92 12.7 15.88 9.53

    - - 176.96 282.27 351.7 212.56

    950 38 965.2 - - - - - 9.53

    - - - - - 224.54

    1000 40 1016 - - - - - 9.53

    - - - - - 236.53

    1050 42 1066.8 - - - - - 9.53

    - - - - - 248.53

    1100 44 1117.8 - - - - - 9.53

    - - - - - 260.5

    1150 46 1168.4 - - - - - 9.53- - - - - 272.25

    1200 48 1219.2 - - - - - 9.53

    - - - - - 284.24

    Available for stainless steel

    Available for carbon steel

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    Pipe Spreader_SKID'!B20

    146.36

    40S 40 60 XS 80S 80 100 120 140

    1.73 1.73 - 2.41 2.41 2.41 - - -

    0.36 0.37 - 0.47 0.48 0.47 - - -

    2.24 2.24 - 3.12 3.02 3.12 - - -

    0.64 0.63 - 0.8 0.82 0.8 - - -2.31 2.31 - 3.21 3.2 3.21 - - -

    0.86 0.84 - 1.1 1.12 1.1 - - -

    2.77 2.77 - 3.73 3.73 3.73 - - -

    1.3 1.27 - 1.62 1.65 1.62 - - -

    2.87 2.87 - 3.91 3.91 3.91 - - -

    1.71 1.69 - 2.2 2.24 2.2 - - -

    3.38 3.38 - 4.55 4.55 4.55 - - -

    2.55 2.5 - 3.24 3.29 3.24 - - -

    3.56 3.56 - 4.85 4.85 4.85 - - -

    3.46 3.39 - 4.47 4.56 4.47 - - -

    3.68 3.68 - 5.08 5.08 5.08 - - -

    4.13 4.05 - 5.41 5.51 5.41 - - -3.91 3.91 - 5.54 5.54 5.54 - - -

    5.54 5.44 - 7.48 7.63 7.48 - - -

    5.16 5.16 - 7.01 7.01 7.01 - - -

    8.81 8.63 - 11.41 11.64 11.41 - - -

    5.49 5.49 - 7.62 7.62 7.62 - - -

    11.52 11.29 - 15.27 15.59 15.27 - - -

    5.74 5.74 - 8.08 8.08 8.08 - - -

    13.84 13.57 - 18.63 19.01 18.63 - - -

    6.02 6.02 - 8.56 8.56 8.56 - 11.13 -

    16.4 16.07 - 22.32 22.77 22.32 - 28.32 -

    6.55 6.55 - 9.53 9.53 9.53 - 12.7 -

    22.2 21.77 - 30.97 31.59 30.97 - 40.28 -

    7.11 7.11 - 10.97 10.97 10.97 - 14.27 -28.83 28.26 - 42.56 43.42 42.56 - 54.2 -

    8.18 8.18 10.31 12.7 12.7 12.7 15.09 18.26 20.62

    43.39 42.55 53.08 64.64 65.95 64.64 75.92 90.44 100.92

    9.27 9.27 12.7 12.7 12.7 15.09 18.26 21.44 25.4

    61.52 60.31 81.55 81.55 83.19 96.01 114.75 133.06 155.15

    9.52 10.31 14.27 12.7 12.7 17.48 21.44 25.4 28.58

    75.32 79.73 108.96 97.46 99.43 132.08 159.91 186.75 208.14

    - 11.13 15.09 12.7 - 19.05 23.83 27.79 31.75

    ID NOZZLE

    SCHEDULE

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    - 94.55 12.71 107.39 - 158.1 194.96 224.65 253.56

    - 12.7 16.66 12.7 - 21.44 26.19 30.96 36.53

    - 123.3 160.12 123.3 - 203.53 245.56 286.64 333.19

    - 14.27 19.05 12.7 - 23.88 29.36 34.93 39.67

    - 155.8 205.74 139.15 - 254.55 309.62 363.56 408.26

    - 15.09 20.62 12.7 - 26.19 32.54 38.1 44.45

    - 173.42 247.83 155.12 - 311.17 381.53 441.49 508.11- - 22.23 12.7 - 28.58 34.93 41.28 47.63

    - - 294.25 171.09 - 373.83 451.42 527.02 600.63

    - 17.48 24.61 12.7 - 30.96 39.89 46.02 52.37

    - 255.41 355.26 187.06 - 442.08 547.71 640.03 720.16

    - - - 12.7 - - - - -

    - - - 202.72 - - - - -

    - - - 12.7 - - - - -

    - - - 218.69 - - - - -

    - - - 12.7 - - - - -

    - - - 234.67 - - - - -

    - 17.48 - 12.7 - - - - -

    - 342.91 - 250.64 - - - - -

    - 17.48 - 12.7 - - - - -

    - 364.9 - 266.61 - - - - -

    - 19.05 - 12.7 - - - - -

    - 420.4 - 282.27 - - - - -

    - - - 12.7 - - - - -

    - - - 298.24 - - - - -

    - - - 12.7 - - - - -

    - - - 314.22 - - - - -

    - - - 12.7 - - - - -

    - - - 330.19 - - - - -

    - - - 12.7 - - - - -

    - - - 346.16 - - - - -

    - - - 12.7 - - - - -- - - 351.82 - - - - -

    - - - 12.7 - - - - -

    - - - 377.79 - - - - -

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    160 XXS

    - -

    - -

    - -

    - -- -

    - -

    4.78 7.47

    1.95 2.55

    5.56 7.82

    2.9 3.64

    6.35 9.09

    4.24 5.45

    6.35 9.7

    5.61 7.77

    7.14 10.15

    7.25 9.568.74 11.07

    11.11 13.14

    9.53 14.02

    14.92 20.39

    11.13 15.24

    21.35 27.68

    - -

    - -

    13.49 17.12

    33.54 41.03

    15.88 19.05

    49.11 57.43

    18.26 21.9567.56 79.22

    23.01 22.23

    111.27 107.92

    28.58 25.4

    172.33 155.15

    33.32 25.4

    238.76 186.97

    35.71 -

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    281.7 -

    40.49 -

    365.35 -

    45.34 -

    459.37 -

    50.01 -

    564.81 -53.98 -

    672.26 -

    59.54 -

    808.22 -

    - -

    - -

    - -

    - -

    - -

    - -

    - -

    - -

    - -

    - -

    - -

    - -

    - -

    - -

    - -

    - -

    - -

    - -

    - -

    - -

    - -- -

    - -

    - -

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    LIFTING SPREADER PIPE SIZING CALCULATIONS (TANK)

    ITEM : T-9101 & T-9111

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    Weight of component to be lifted (+ Spreader pipe weight) = 2,071 kg

    Component force acting on beam, F = 38,604 N

    Impact factor = 2

    1) PIPE SIZING

    Pipe size : 6 in SCH 80

    Outer diameter of pipe, D = 168.3 mm

    Thickness of pipe, = 10.97 mm

    Outer Radius of pipe, R = 84.15 mm

    Inner radius of pipe, r = 73.18 mm

    Section modulus of pipe, Zx-x = 200333 mm3

    Cross section area of pipe, A = 5422 mm2

    Unbraced length of member, L = 2124 mm

    Spreader Pipe weight = 90.40 kg

    Material used = A 106.Gr.B

    Specified yield stress, Sy = 241.31 N/mm

    a) Bending Stress

    Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,

    that is, at the middle of the beam.

    Total bending moment, M ( = F.L / 4 ) = 20,498,885 Nmm

    Bending stress, Sb ( = M / Zx-x ) = 102.32 N/mmAllowable bending stress, Sb.all ( = 0.66Sy ) = 159.26 N/mm

    Since Sb < Sb.all,therefore the pipe size is satisfactory.

    b) Compressive Stress

    Compressive force, Fc = 38,604 N

    Compressive stress, Sc = 7.12 N/mm

    Allowable compressive stress, Sc.all ( = 0.6Sy ) = 144.79 N/mm

    Combined stresses,

    Sc Sb

    U = + = 0.69

    Sc.all Sb.all

    Since U < 1, therefore the pipe size is satisfactory.

    L

    F

    R1 R2

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    LIFTING SPREADER PIPE SIZING CALCULATIONS (TANK)

    ITEM : T-9101 & T-9111

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    2) LUG SIZING

    Lug radius, rL(S) = 50 mm

    Lug thickness, tL(S) = 16 mm

    Lug base width, wL(S) = 150 mm

    Diameter of hole, d(S) = 30 mm

    Distance from lug hole to base, hL = 80 mm

    No of lug eye, = 2

    Maximum combined force acting on lug eye, Fc = 19302 N

    LIFTING LUG MATERIAL & MECHANICAL PROPERTIES

    Material used = A 240 316L

    Specified yield stress, Sy = 172.37 N/mm

    Allowable tensile stress, St.all ( = 0.6Sy ) = 103.42 N/mm

    Allowable bearing stress, Sbr.all ( = 0.9Sy ) = 155.13 N/mm

    Allowable shear stress, Ss.all ( = 0.4Sy ) = 68.95 N/mm

    SHACKLES

    Shackle rating ( S.W.L ) : 4.75 tons

    Type of shackle : BOLT Type Anchor shackle G2130

    Pin size, Dp = 22.40 mm

    STRESS CHECK AT PIN HOLE

    a) Tensile Stress

    Maximum tensile force, Ft = 19302 N

    Cross sectional area of lug eye, Ae ( =2 [rL-d/2].tL ) = 1120 mm

    Tensile stress, St = 17.23 N/mm

    Since St < St.all, therefore the lug size is satisfactory.

    rL(S)

    hL

    d(S)

    wL(S)

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    LIFTING SPREADER PIPE SIZING CALCULATIONS (TANK)

    ITEM : T-9101 & T-9111

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    b) Bearing Stress

    Maximum bearing force, Fbr = 19302 N

    Cross sectional area of lug eye, Ae ( =Dp.tL ) = 358.4 mm

    Bearing stress, Sbr = 53.86 N/mm

    Since Sbr < Sbr.all,therefore the lug size is satisfactory.

    c) Shear Stress

    Maximum shear force, Ft/2 = 19302 N

    Cross sectional area of lug eye, Ae ( = (rL-d/2).tL ) = 560 mm

    Shear stress, Ss = 34.47 N/mm

    Since Ss < Ss.all,therefore the lug size is satisfactory.

    3) WELD SIZE CALCULATIONS

    Weld leg used, = 12 mm

    Weld throat thickness used, tr = 8 mm

    Filler metal material : E-43

    Fillet weld joint efficiency, E = 0.49Welding stress for steel grade 43 ( E-43 ), = 125 N/mm

    Allowable welding stress,Sw = 61.25 N/mm

    a) Tensile Stress

    Maximum tensile force,Ft = 19302 N

    Area of weld, Aw = 2*(tL+wL)*tr = 2789 mm

    Tensile stress, St = [(Ft/Aw)] = 6.92 N/mm

    Since St < Sw,therefore weld leg is satisfactory.

    (b) Shear stres

    Maximum shear force,Ft = 19302 N

    Shear stress, Ss = (Ft/Aw) = 6.92 N/mmAllowable welding stress for steel grade 43 ( E-43 ), Sw = 61.25 N/mm

    Since Sh < Sw,therefore weld leg dimension i SATISFACTORY.

    (c) Bending stress

    Maximum bending force,Fb = 46723 N

    Bending stress, Sb = [(Fb/Aw)] = 3.41 N/mm

    Allowable welding stress for steel grade 43 ( E-43 ), Sw = 61.25 N/mm

    Since Sb < Sw,therefore weld leg dimension i SATISFACTORY.

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    SIZE DN 100 SIZE INCH 6

    INCH 4 DN 150

    40 80

    114.3 168.3

    6.02 mm 10.97 mm

    16.07 kg/m 42.56 kg/m

    13 17

    28 32

    OD

    DN INCH mm 5S 10S 10 20 30 STD

    6 1/8 10.3 - 1.24 - - - 1.73

    - 0.28 - - - 0.37

    8 1/4 13.7 - 1.65 - - - 2.24

    - 0.51 - - - 0.6310 3/8 17.1 - 1.65 - - - 2.31

    - 0.64 - - - 0.84

    15 1/2 21.3 1.65 2.11 - - - 2.77

    0.82 1.01 - - - 1.27

    20 3/4 26.7 1.65 2.11 - - - 2.87

    1.04 1.31 - - - 1.69

    25 1 33.4 1.65 2.77 - - - 3.38

    1.33 2.13 - - - 2.5

    32 1 1/4 42.2 1.65 2.77 - - - 3.56

    1.68 2.76 - - - 3.39

    40 1 1/2 48.3 1.65 2.77 - - - 3.68

    1.95 3.1 - - - 4.0550 2 60.3 1.65 2.77 - - - 3.91

    2.44 4.01 - - - 5.44

    65 2 1/2 73 2.11 3.05 - - - 5.16

    3.77 5.36 - - - 8.63

    80 3 88.9 2.11 3.05 - - - 5.49

    4.6 6.59 - - - 11.29

    90 3 1/2 101.6 2.11 3.05 - - - 5.74

    5.29 7.55 - - - 13.57

    100 4 114.3 2.11 3.05 - - - 6.02

    5.96 8.52 - - - 16.07

    125 5 141.3 2.77 3.4 - - - 6.55

    9.67 11.82 - - - 21.77

    150 6 168.3 2.77 3.4 - - - 7.1111.55 14.13 - - - 28.26

    200 8 219.1 2.77 3.76 - 6.35 7.04 8.18

    15.09 20.37 - 33.31 36.81 42.55

    250 10 273.1 3.4 4.19 - 6.35 7.8 9.27

    23.08 28.34 - 41.77 51.03 60.31

    300 12 323.9 3.96 4.57 - 6.35 8.38 9.53

    31.89 36.73 - 49.73 65.2 73.88

    350 14 355.6 3.96 4.78 6.35 7.92 9.53 9.53

    THICKNESS THICKNESS

    WEIGHT WEIGHT

    NOMINAL SIZE

    DN BASE INCH BASE

    SCH SCH

    OD NOZZLE OD NOZZLE

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    35.06 42.14 54.69 67.9 81.33 81.33

    400 16 406.4 4.19 4.78 6.35 7.92 9.53 9.53

    42.41 48.26 62.64 77.83 93.27 93.27

    450 18 457.2 4.19 4.78 6.35 7.92 11.13 9.53

    47.77 54.36 70.57 87.71 122.38 105.16

    500 20 508 4.78 5.54 6.35 9.53 12.7 9.53

    60.46 70 78.55 117.15 155.12 117.15550 22 558.8 4.78 5.54 6.35 9.53 12.7 9.53

    66.57 77.06 86.54 127.13 171.09 129.13

    600 24 609.8 5.54 6.35 6.35 9.53 14.27 9.53

    84.16 96.37 94.53 141.12 209.64 141.12

    650 26 660.4 - - 7.92 12.7 - 9.53

    - - 127.36 202.72 - 152.87

    700 28 711.2 - - 7.92 12.7 15.88 9.53

    - - 137.32 218.69 271.21 164.87

    750 30 762 6.35 7.92 7.92 12.7 15.88 9.53

    120.72 150.36 147.28 234.67 292.18 176.84

    800 32 812.8 - - 7.92 12.7 15.88 9.53

    - - 157.24 250.64 312.15 188.82

    850 34 863.6 - - 7.92 12.7 15.88 9.53

    - - 167.2 266.61 332.12 200.31

    900 36 914.4 - - 7.92 12.7 15.88 9.53

    - - 176.96 282.27 351.7 212.56

    950 38 965.2 - - - - - 9.53

    - - - - - 224.54

    1000 40 1016 - - - - - 9.53

    - - - - - 236.53

    1050 42 1066.8 - - - - - 9.53

    - - - - - 248.53

    1100 44 1117.8 - - - - - 9.53

    - - - - - 260.5

    1150 46 1168.4 - - - - - 9.53- - - - - 272.25

    1200 48 1219.2 - - - - - 9.53

    - - - - - 284.24

    Available for stainless steel

    Available for carbon steel

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    Pipe Spreader_TANK'!B1

    146.36

    40S 40 60 XS 80S 80 100 120 140

    1.73 1.73 - 2.41 2.41 2.41 - - -

    0.36 0.37 - 0.47 0.48 0.47 - - -

    2.24 2.24 - 3.12 3.02 3.12 - - -

    0.64 0.63 - 0.8 0.82 0.8 - - -2.31 2.31 - 3.21 3.2 3.21 - - -

    0.86 0.84 - 1.1 1.12 1.1 - - -

    2.77 2.77 - 3.73 3.73 3.73 - - -

    1.3 1.27 - 1.62 1.65 1.62 - - -

    2.87 2.87 - 3.91 3.91 3.91 - - -

    1.71 1.69 - 2.2 2.24 2.2 - - -

    3.38 3.38 - 4.55 4.55 4.55 - - -

    2.55 2.5 - 3.24 3.29 3.24 - - -

    3.56 3.56 - 4.85 4.85 4.85 - - -

    3.46 3.39 - 4.47 4.56 4.47 - - -

    3.68 3.68 - 5.08 5.08 5.08 - - -

    4.13 4.05 - 5.41 5.51 5.41 - - -3.91 3.91 - 5.54 5.54 5.54 - - -

    5.54 5.44 - 7.48 7.63 7.48 - - -

    5.16 5.16 - 7.01 7.01 7.01 - - -

    8.81 8.63 - 11.41 11.64 11.41 - - -

    5.49 5.49 - 7.62 7.62 7.62 - - -

    11.52 11.29 - 15.27 15.59 15.27 - - -

    5.74 5.74 - 8.08 8.08 8.08 - - -

    13.84 13.57 - 18.63 19.01 18.63 - - -

    6.02 6.02 - 8.56 8.56 8.56 - 11.13 -

    16.4 16.07 - 22.32 22.77 22.32 - 28.32 -

    6.55 6.55 - 9.53 9.53 9.53 - 12.7 -

    22.2 21.77 - 30.97 31.59 30.97 - 40.28 -

    7.11 7.11 - 10.97 10.97 10.97 - 14.27 -28.83 28.26 - 42.56 43.42 42.56 - 54.2 -

    8.18 8.18 10.31 12.7 12.7 12.7 15.09 18.26 20.62

    43.39 42.55 53.08 64.64 65.95 64.64 75.92 90.44 100.92

    9.27 9.27 12.7 12.7 12.7 15.09 18.26 21.44 25.4

    61.52 60.31 81.55 81.55 83.19 96.01 114.75 133.06 155.15

    9.52 10.31 14.27 12.7 12.7 17.48 21.44 25.4 28.58

    75.32 79.73 108.96 97.46 99.43 132.08 159.91 186.75 208.14

    - 11.13 15.09 12.7 - 19.05 23.83 27.79 31.75

    ID NOZZLE

    SCHEDULE

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    - 94.55 12.71 107.39 - 158.1 194.96 224.65 253.56

    - 12.7 16.66 12.7 - 21.44 26.19 30.96 36.53

    - 123.3 160.12 123.3 - 203.53 245.56 286.64 333.19

    - 14.27 19.05 12.7 - 23.88 29.36 34.93 39.67

    - 155.8 205.74 139.15 - 254.55 309.62 363.56 408.26

    - 15.09 20.62 12.7 - 26.19 32.54 38.1 44.45

    - 173.42 247.83 155.12 - 311.17 381.53 441.49 508.11- - 22.23 12.7 - 28.58 34.93 41.28 47.63

    - - 294.25 171.09 - 373.83 451.42 527.02 600.63

    - 17.48 24.61 12.7 - 30.96 39.89 46.02 52.37

    - 255.41 355.26 187.06 - 442.08 547.71 640.03 720.16

    - - - 12.7 - - - - -

    - - - 202.72 - - - - -

    - - - 12.7 - - - - -

    - - - 218.69 - - - - -

    - - - 12.7 - - - - -

    - - - 234.67 - - - - -

    - 17.48 - 12.7 - - - - -

    - 342.91 - 250.64 - - - - -

    - 17.48 - 12.7 - - - - -

    - 364.9 - 266.61 - - - - -

    - 19.05 - 12.7 - - - - -

    - 420.4 - 282.27 - - - - -

    - - - 12.7 - - - - -

    - - - 298.24 - - - - -

    - - - 12.7 - - - - -

    - - - 314.22 - - - - -

    - - - 12.7 - - - - -

    - - - 330.19 - - - - -

    - - - 12.7 - - - - -

    - - - 346.16 - - - - -

    - - - 12.7 - - - - -- - - 351.82 - - - - -

    - - - 12.7 - - - - -

    - - - 377.79 - - - - -

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    160 XXS

    - -

    - -

    - -

    - -- -

    - -

    4.78 7.47

    1.95 2.55

    5.56 7.82

    2.9 3.64

    6.35 9.09

    4.24 5.45

    6.35 9.7

    5.61 7.77

    7.14 10.15

    7.25 9.568.74 11.07

    11.11 13.14

    9.53 14.02

    14.92 20.39

    11.13 15.24

    21.35 27.68

    - -

    - -

    13.49 17.12

    33.54 41.03

    15.88 19.05

    49.11 57.43

    18.26 21.9567.56 79.22

    23.01 22.23

    111.27 107.92

    28.58 25.4

    172.33 155.15

    33.32 25.4

    238.76 186.97

    35.71 -

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    281.7 -

    40.49 -

    365.35 -

    45.34 -

    459.37 -

    50.01 -

    564.81 -53.98 -

    672.26 -

    59.54 -

    808.22 -

    - -

    - -

    - -

    - -

    - -

    - -

    - -

    - -

    - -

    - -

    - -

    - -

    - -

    - -

    - -

    - -

    - -

    - -

    - -

    - -

    - -- -

    - -

    - -

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    LIFTING LUG DESIGN CALCULATION (TANK)

    ITEM : T-9121

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    WARNING : DO NOT LIFT MORE THAN

    20.00

    OF ANGLE U

    Weight of tank , We = 0 kg

    = 0 N

    Number of lifting lug, N = 4

    Number of tailing lug, Nt = 0

    1.1 LIFTING LUG

    Distance k = 60 mm

    Lug radius, rL = 45 mm

    Diameter of hole, d = 30 mm

    Lug thickness, tL = 12 mmCollar plate thickness, tcp = 0 mm

    Collar ring diameter, Dcp = 0 mm

    Length a = 90 mm

    Length b = 70 mm

    Pad length, Lp = 150 mm

    Pad width, Wp = 100 mm

    Pad thickness, tp = 8 mm

    Angle, U = 20

    Shackle S.W.L : 4.75 tons

    Type of shackle : Forged Shackles G 2130

    Pin size, Dp = 22.40 mm

    2.0 LIFTING LUG MATERIAL & MECHANICAL PROPERTIES

    Material used = A 36Specified yield stress, Sy = 248.22 N/mm

    Impact load factor, p = 2.00

    3.0 ALLOWABLE STRESSES

    Allowable tensile stress, St.all ( = 0.6 Sy ) = 148.93 N/mm

    Allowable bearing stress, Sbr.all ( = 0.9 Sy ) = 223.40 N/mm

    Allowable bending stress, Sbn.all ( = 0.66 Sy ) = 163.83 N/mm

    Allowable shear stress, Ss.all ( = 0.4 Sy ) = 99.29 N/mm

    tp

    k

    Wp

    b

    Lp

    tLrL d

    Fy

    `U

    a

    w3

    w1

    AA

    w2

    w2

    stiff plate

    Dcp

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    LIFTING LUG DESIGN CALCULATION (TANK)

    ITEM : T-9121

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    4.0 LIFTING LUG DESIGN - VERTICAL LIFTING

    4.1 DESIGN LOAD

    Design load , Wt ( = p.We ) = 0 N

    Design load per lug, W ( = Wt / N ) = 0 N

    Vertical component force, Fy = 0 N

    4.2 STRESS CHECK AT PIN HOLE

    (a) Tensile Stress

    Vertical component force, Fy = 0 N

    Cross sectional area of lug eye, Ae ( = 2*[ rL - d/2 ] x tL ) = 720 mm

    Tensile stress, St ( = Fy / Ae ) = 0.00 N/mm

    Since St < St.all, therefore the lifting lug size is satisfactory.

    (b) Bearing Stress

    Vertical component force, Fy = 0 N

    Cross-sectional area , Ae = Dp x (tL+2tcp) = 269 mm

    Bearing stress, Sbr ( = Fy / Ae ) = 0.00 N/mm

    Since Sbr < Sbr.all,therefore the lifting lug size is satisfactory.

    (c) Shear Stress

    Vertical component force, Fy = 0 N

    Cross sectional area of lug eye, Ae ( = 2.(rL-d/2).tL ) = 720 mm

    Shear stress, Ss ( = Fy / Ae ) = 0.00 N/mm

    Since Ss < Ss.all,therefore the lifting lug size is satisfactory.

    (d) Combine Stresses

    St Sbr Ss = 0.00

    ------------- + -------------- + -------------- is < than 1

    St.all Sbr.all Ss.all

    Therefore, the lifting lug size is Satisfactory.

    5.0 STRESS CHECK AT SECTION A-A

    (a) Bending Stress

    Bending stress due to Pa ( = Fy x tan U ) = 0 N

    Bending moment, Mb ( = Pa x k ) = 0 Nmm

    Section modulus, Z ( = 2rL*tL2/6 = 2160 mm

    3

    Bending stress, Sbn ( = Mb/Z ) = 0.00 N/mm

    Since Sbn < Sb.all, therefore the lifting lug size is satisfactory.

    (b) Tensile Stress due to Fy

    Cross section area, Ae (=2rL x tL) = 1080 mm

    Tensile Stress, St (=Fy/Ae) = 0.00 N/mm

    Since St < St.all, therefore the lifting lug size is satisfactory.

    Combine Stress Ratio, CS (= St/St.all + Sb/Sbn.all) = 0.00

    Since CS

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    LIFTING LUG DESIGN CALCULATION (TANK)

    ITEM : T-9121

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    6.0 DESIGN OF WELD SIZE AT LUG TO PAD JOINT

    6.1 GENERAL

    Weld leg , w1 = 8.4 mm

    Weld throat thickness, tr1 = 5.9 mm

    Weld leg , w2 = 5.6 mmWeld throat thickness, tr2 = 4.0 mm

    Fillet weld joint efficiency, E = 0.6

    Allowable welding stress for steel grade 43 ( E-43 ) = 125 N/mm

    6.2 CRITICAL WELD CROSS-SECTIONAL PROPERTIES

    Area of weld, Aw1 ( = tr1 ( a + 2b ) = 1366 mm

    Area of weld, Aw2 ( = tr2 ( (2a-tM) + (2M+tM ))) = 713 mm

    Total area of weld, Aw ( = Aw1 + Aw2 ) = 2079 mm

    6.3 STRESS DUE TO FORCE Fy

    Component force, Fy = 0 N

    Shear stress, Ssx ( = Fy / Aw ) = 0.00 N/mm

    Allowable welding stress, Sa ( = E.Sa ) = 75.00 N/mm

    Since Ssx < Sa, therefore the selected weld size is satisfactory .

    7.0 DESIGN OF WELD SIZE AT PAD TO TANK JOINT

    7.1 GENERAL

    Weld leg , w = 5.6 mm

    Weld throat thickness, tr = 4.0 mm

    Fillet weld joint efficiency, E = 0.6

    Allowable welding stress for steel grade 43 ( E-43 ) = 125 N/mm

    7.2 CRITICAL WELD CROSS-SECTIONAL PROPERTIES

    Area of weld, Aw ( = 2 tr ( Wp + Lp ) ) = 1980 mm

    7.3 STRESS DUE TO FORCE Fy

    Component force, Fy = 0 N

    Shear stress, Ssx ( = Fy / Aw ) = 0.00 N/mm

    Allowable welding stress, Sa ( = E.Sa ) = 75.00 N/mm

    Since Ssx < Sa, therefore the selected weld size is satisfactory .

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    LIFTING SPREADER PIPE SIZING CALCULATIONS (TANK)

    ITEM : T-9121

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    Weight of component to be lifted (+ Spreader pipe weight) = 61 kg

    Component force acting on beam, F = 1,130 N

    Impact factor = 2

    1) PIPE SIZING

    Pipe size : 6 in SCH 80

    Outer diameter of pipe, D = 168.3 mm

    Thickness of pipe, = 10.97 mm

    Outer Radius of pipe, R = 84.15 mm

    Inner radius of pipe, r = 73.18 mm

    Section modulus of pipe, Zx-x = 200333 mm3

    Cross section area of pipe, A = 5422 mm2

    Unbraced length of member, L = 1424 mm

    Spreader Pipe weight = 60.61 kg

    Material used = A 106.Gr.B

    Specified yield stress, Sy = 241.31 N/mm

    a) Bending Stress

    Maximum bending moment occurs at the point where dM/dx = 0 and shear force is zero,

    that is, at the middle of the beam.

    Total bending moment, M ( = F.L / 4 ) = 402,146 Nmm

    Bending stress, Sb ( = M / Zx-x ) = 2.01 N/mmAllowable bending stress, Sb.all ( = 0.66Sy ) = 159.26 N/mm

    Since Sb < Sb.all,therefore the pipe size is satisfactory.

    b) Compressive Stress

    Compressive force, Fc = 1,130 N

    Compressive stress, Sc = 0.21 N/mm

    Allowable compressive stress, Sc.all ( = 0.6Sy ) = 144.79 N/mm

    Combined stresses,

    Sc Sb

    U = + = 0.01

    Sc.all Sb.all

    Since U < 1, therefore the pipe size is satisfactory.

    L

    F

    R1 R2

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    LIFTING SPREADER PIPE SIZING CALCULATIONS (TANK)

    ITEM : T-9121

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    2) LUG SIZING

    Lug radius, rL(S) = 50 mm

    Lug thickness, tL(S) = 16 mm

    Lug base width, wL(S) = 150 mm

    Diameter of hole, d(S) = 30 mm

    Distance from lug hole to base, hL = 80 mm

    No of lug eye, = 2

    Maximum combined force acting on lug eye, Fc = 565 N

    LIFTING LUG MATERIAL & MECHANICAL PROPERTIES

    Material used = A 240 316L

    Specified yield stress, Sy = 172.37 N/mm

    Allowable tensile stress, St.all ( = 0.6Sy ) = 103.42 N/mm

    Allowable bearing stress, Sbr.all ( = 0.9Sy ) = 155.13 N/mm

    Allowable shear stress, Ss.all ( = 0.4Sy ) = 68.95 N/mm

    SHACKLES

    Shackle rating ( S.W.L ) : 4.75 tons

    Type of shackle : BOLT Type Anchor shackle G2130

    Pin size, Dp = 22.40 mm

    STRESS CHECK AT PIN HOLE

    a) Tensile Stress

    Maximum tensile force, Ft = 565 N

    Cross sectional area of lug eye, Ae ( =2 [rL-d/2].tL ) = 1120 mm

    Tensile stress, St = 0.50 N/mm

    Since St < St.all, therefore the lug size is satisfactory.

    rL(S)

    hL

    d(S)

    wL(S)

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    LIFTING SPREADER PIPE SIZING CALCULATIONS (TANK)

    ITEM : T-9121

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    b) Bearing Stress

    Maximum bearing force, Fbr = 565 N

    Cross sectional area of lug eye, Ae ( =Dp.tL ) = 358.4 mm

    Bearing stress, Sbr = 1.58 N/mm

    Since Sbr < Sbr.all,therefore the lug size is satisfactory.

    c) Shear Stress

    Maximum shear force, Ft/2 = 565 N

    Cross sectional area of lug eye, Ae ( = (rL-d/2).tL ) = 560 mm

    Shear stress, Ss = 1.01 N/mm

    Since Ss < Ss.all,therefore the lug size is satisfactory.

    3) WELD SIZE CALCULATIONS

    Weld leg used, = 12 mm

    Weld throat thickness used, tr = 8 mm

    Filler metal material : E-43

    Fillet weld joint efficiency, E = 0.49Welding stress for steel grade 43 ( E-43 ), = 125 N/mm

    Allowable welding stress,Sw = 61.25 N/mm

    a) Tensile Stress

    Maximum tensile force,Ft = 565 N

    Area of weld, Aw = 2*(tL+wL)*tr = 2789 mm

    Tensile stress, St = [(Ft/Aw)] = 0.20 N/mm

    Since St < Sw,therefore weld leg is satisfactory.

    (b) Shear stres

    Maximum shear force,Ft = 565 N

    Shear stress, Ss = (Ft/Aw) = 0.20 N/mmAllowable welding stress for steel grade 43 ( E-43 ), Sw = 61.25 N/mm

    Since Sh < Sw,therefore weld leg dimension i SATISFACTORY.

    (c) Bending stress

    Maximum bending force,Fb = 46723 N

    Bending stress, Sb = [(Fb/Aw)] = 3.41 N/mm

    Allowable welding stress for steel grade 43 ( E-43 ), Sw = 61.25 N/mm

    Since Sb < Sw,therefore weld leg dimension i SATISFACTORY.

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    SLING AND WIRE ROPE CALCULATION @ SPREADER PIPE (TANK)

    ITEM : T-9101 & T-9111 and T-9121

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    Selection of Sling's Safe Working Load (SWL) (SLING S5 & S6) - REFER DWG

    Design safety Factor = 2

    Number of leg = 2

    Vertical WLL = Weight of Load lifted / No. of legs = 2,183 lb= ( Load on each sling ) = 0.99 ton

    To calculate actual Sling capacity when lifting load at specified angle, a Sling angle factor will be used as shown

    in the calculation below :

    TABLE 1

    Sling ratio = 42%

    Actual Sl ing Capacity = Factor x Rated Capacity of Sl ing b eing used

    Min Required Sling SWL = 0.99 ton (From calculation above)

    Sling angle = 60 (Advisable using btw 45 to 60, but not below 30 )

    Rated Sling SWL used = 2.70 ton (As per table EN13414-1-Table 3)

    Actual Sl ing Capacity = 0.866 x 2.70

    = 2.34 ton OK

    Proceed to next calc

    Wire Rope Diameter calculation

    Safe working lo ad = (diameter)2 8 Wire rope diameter (inch) & SWL ( tonne )

    The above formula can be used to est imateSWL of the wire rope to be used when lifting the loads.

    Therefore, the estimated diameter of wire ropes is :

    Wire rope diameter = SQRT (SWL of wi re rope / 8)

    = 0.581 in

    = 14.76 mm To Used ----> 16 mm (See note) (See note)

    SUMMARY

    WIRE ROPE DIAMETER USED = 16 mm

    SWL OF SLING USED = 2.70 ton

    MIN. REQUIRED SWL OF SLING = 0.99 ton

    NOTE : ( Est imated values only. Please consu lt wire rope manufacturer for co nf irmation on rated SWL

    of wire rope calculated)

    2

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    SLING AND WIRE ROPE CALCULATION (TANK)

    ITEM : T-9101 & T-9111 and T-9121

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    Selection of Sling's Safe Working Load (SWL) (SLING S1/S2/S3/S4) - REFER DWG

    Design safety Factor = 2

    Number of leg = 4

    Vertical WLL = Weight of Load lifted (lb) / No. of legs = 8734 / 4 = 2,184 lb= ( Load on each sling ) = 0.99 ton

    To calculate actual Sling capacity when lifting load at specified angle, a Sling angle factor will be used as shown

    in the calculation below :

    TABLE 1

    Sling ratio = 42%

    Actu al Sl ing Capacity = Factor x Rated Capacity of Sl ing b eing used

    Min Required Sling SWL = 0.99 ton (From calculation above)

    Sling angle = 60 (Advisable using btw 45 to 60, but not below 30 )

    Rated Sling SWL used = 2.70 ton (As per table EN13414-1-Table 3)

    Actu al Sl ing Capacity = 0.866 x 2.7

    = 2.338 ton OK Proceed to next calc

    Proceed to next calc

    Wire Rope Diameter calculation

    Safe working lo ad = (diameter)2 8 Wire rope diameter (inch) & SWL ( tonne )

    The above formula can be used to est imateSWL of the wire rope to be used when lifting the loads.

    Therefore, the estimated diameter of wire ropes is :

    Wire rope diameter = SQRT (SWL of wi re rope / 8)

    = 0.581 in

    = 14.76 mm To Used ----> 16 mm (See note)

    NOTE : ( Est imated values only. Please cons ult wire rope manu facturer for conf irm ation on rated SWL

    of wire rope calculated)

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    CALCULATION OF LIFTING FORCE (SKID)

    ITEM : BOKOR C.I. Skid

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    DESIGN DATA

    ERECTION WEIGHT OF SKID Wo = 4,215 kg

    DYNAMIC FACTOR Df = 2.0LENGTH OF SKID SUPPORT L = 6,200 mm

    FROM BASE TO C.O.G Y = 3,157 mm

    FROM C.O.G TO LUG HOLE X = 3,043 mm

    HEIGHT OF SKID TANKS & SUPPORT R = 3,225 mm

    ** FORMULAS **

    W = Wo * Df = 8,430 kg

    LL = W * ( Y * cosU + R * sinU) / [(X + Y) * COS U + R * SINU]

    TL = W * (X * cosU) / [(X + Y) * COS U + R * SINU]

    LV = LL * cosU

    LH = LL * sin U

    TV = TL * cosU

    PV = 0.5 * LH

    PH = PV * tan 20

    2. RESULT OF LIFTING FORCE (U= 0 to 90)

    DEG. LL LV LH TL TV TH PV

    0 4291.73 4291.73 0.00 4137.79 4137.79 0.00 0.00

    5 4471.83 4454.82 389.75 4104.92 4089.30 357.77 #####

    10 4639.35 4568.87 805.62 3931.17 3871.44 682.64 #####

    15 4797.89 4634.41 1241.79 3766.73 3638.38 974.90 #####

    20 4950.40 4651.86 1693.14 3608.55 3390.92 1234.20 #####

    25 5099.45 4621.67 2155.12 3453.95 3130.34 1459.70 #####

    30 5247.37 4544.36 2623.69 3300.53 2858.34 1650.26 #####

    35 5396.44 4420.50 3095.27 3145.92 2576.99 1804.42 #####

    40 5548.99 4250.77 3566.82 2987.70 2288.71 1920.45 #####

    45 5707.58 4035.87 4035.87 2823.20 1996.31 1996.31 #####

    50 5875.18 3776.49 4500.65 2649.37 1702.98 2029.54 #####

    55 6055.39 3473.23 4960.29 2462.45 1412.40 2017.12 #####60 6252.82 3126.41 5415.10 2257.68 1128.84 1955.21 #####

    65 6473.57 2735.85 5867.05 2028.72 857.37 1838.64 #####

    70 6726.12 2300.47 6320.48 1766.77 604.27 1660.22 #####

    75 7022.71 1817.61 6783.42 1459.14 377.65 1409.42 #####

    80 7381.97 1281.87 7269.82 1086.52 188.67 1070.01 #####

    85 7833.77 682.76 7803.96 617.92 53.86 615.57 #####

    90 8429.52 0.00 8429.52 0.00 0.00 0.00 #####

    MAX. FORCE SUMMARY AT LIFTING SUMMARY OF STRESSES ON SKID LUG

    KIND OF FORCE ANGLE Tensile Stress satisfactory.

    FORCE (kg) (DEG.) Bearing Stress satisfactory.

    1 LL 8429.52 90 Shear Stress satisfactory.

    2 LV 4651.86 20

    3 LH 8429.52 90 Combine Stresses 0.25

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    SKID SUPPORT STRENGTH CALCULATIONS

    ITEM : BOKOR C.I. Skid

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

    Maximum Force Acting on Skid Support (Max Lift Force) = 8,430 kg

    ( Refer CALCULATION OF LIFTING FORCE (SKID) - MAX. FORCE SUMMARY AT LIFTING )

    Total Component force acting on all skid support, Fx(all) = 82,694 N

    Component force acting on beam, Fx = 20,673 N

    Assumption : The maximum load is divided uniformly to each btm beam support, i.e Fx = Fx (all) /4

    1) BEAM SIZING

    Assumption : The worst case scenario occur at the maximum span of Skid Support.

    17.3

    260.4

    10.5

    255.9

    Member size : I-Beam 254 X 254 X 89

    Depth of section, D = 260.4 mm

    Flange width, = 255.9 mm

    Thickness of flange, = 17.3 mm

    Thickness of web, = 10.5 mm

    Unbraced length of member, L = 6,200 mm

    Cross sectional area, A = 11,225 mm

    Section modulus , Zx-x = 69,595,248 mm

    Material used = A 36

    Specified yield stress, Sy = 248.21 N/mm

    a) Bending Stress

    Assume s ing le poin t load at mid of beam,

    Total bending moment, M ( = Fx.L / 4 ) = 32,043,767 Nmm

    Bending stress, Sb ( = M / Zx-x ) = 0.46 N/mm

    Allowable bending stress, Sb.all ( = 0.66Sy ) = 163.82 N/mm

    Since Sb < Sb.all,therefore the section size is satisfactory.

    b) Compressive Stress

    Compressive force, Fc = 82,694 N

    Compressive stress, Sc = 7.37 N/mm

    Allowable compressive stress, Sc.all ( = 0.6Sy ) = 148.93 N/mm

    Combined stresses,

    Sc Sb

    U = + = 0.05

    Sc.all Sbn.all

    Since U < 1, therefore the Section size is satisfactory.

    L

    Fx

    R1 R2

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    SUMMARY OF LIFTING LUG & SPREADER BAR (SKID)

    1 LIFTING LUG @ SKID

    Distance k = 80 mm

    Lug radius, rL = 70 mm

    Diameter of hole, d = 35 mm

    Lug thickness, tL = 20 mm

    Collar plate thickness, tcp = 10 mm

    Collar ring diameter, Dcp = 100 mm

    Length a = 140 mm

    Length b = 110 mm

    Pad length, Lp = 210 mm

    Pad width, Wp = 210 mm

    Pad thickness, tp = 10 mm

    Shackle size,SWL = 8.50 ton

    2 SPREADER BAR FOR SKID

    Pipe Size = 6 in SCH 80

    3 SPREADER BAR (SKID) SLINGS SIZE

    S1 - S4 = 24 mm

    S5,S6 = 24 mm

    1 LUG @ SKID SPREADER BAR

    Lug radius, rL(S) = 70 mm

    Lug thickness, tL(S) = 25 mm

    Lug base width, wL(S) = 192 mm

    Diameter of hole, d(S) = 35 mm

    Distance from lug hole to base, hL = 80 mm

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    SUMMARY OF LIFTING LUG & SPREADER BAR (TANK)

    4 LIFTING LUG @TANK (T-9101/T-9111/T-9121)

    Distance k = 60 mm

    Lug radius, rL = 45 mm

    Diameter of hole, d = 30 mm

    Lug thickness, tL = 12 mm

    Collar plate thickness, tcp = 0 mm

    Collar ring diameter, Dcp = 0 mm

    Length a = 90 mm

    Length b = 70 mm

    Pad length, Lp = 150 mm

    Pad width, Wp = 100 mm

    Pad thickness, tp = 8 mm

    Shackle size,SWL = 4.75 ton

    2 SPREADER BAR FOR TANK

    Pipe Size = 6 in SCH 80

    3 SPREADER BAR (TANK) SLINGS SIZE

    S1 - S4 = 16 mm

    S5,S6 = 16 mm

    1 LUG @ SKID SPREADER BAR

    Lug radius, rL(S) = 50 mm

    Lug thickness, tL(S) = 16 mm

    Lug base width, wL(S) = 150 mm

    Diameter of hole, d(S) = 30 mm

    Distance from lug hole to base, hL = 80 mm

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    WEIGHT AND ANALYSIS SUMMARY

    1 WEIGHT SUMMARY

    Total estimated Weight Of Skid & Equipment = 4214.8 kg

    Total estimated Weight Of Skid Structure = 2234.0 kg

    Total estimated Operating Weight Of Skid & Equipment = 16,466 kg

    Total estimated tank : T-9101 = 1,981 kg

    Total estimated tank : T-9111 = 1,981 kg

    Total estimated tank : T-9121 = 0 kg

    2 MAX. FORCE SUMMARY AT LIFTING

    Maximum Force acting on skid = 15,735 kg

    3 EXTERNAL FORCE LOADING SUMMARY

    Wind Force Fw = 9,885 N

    Wind Moment Mw = 15,938,958 Nmm

    Maximum Shear Force F = 9,885 N

    Maximum O/T Moment M = 15,938,958 Nmm

    2 C.O.G CALC SUMMARY

    = 3.043 m

    = 1.320 m

    = 1.100 m

    Center of Gravity (X)

    Center of Gravity (Y)

    Center of Gravity (Z)

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    ALLOWABLE STRESS REFERENCE

    ITEM : BOKOR C.I. Skid

    PROJECT NO. SKO Pipelines & Facilities Rejuvenation Project : BOKOR C.I. Skid

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    MEMBER DESCRIPTIONLENGTH

    (mm)

    WEIGHT

    (kg)X Y Z (Xx Weight) (Yx Weight) (Z xWeight)

    N7 N7 19.11 2.00 4662.4 830.8 1005.9 9,324.9 1,661.5 2,011.7

    N7 N7 19.11 2.00 4662.4 849.9 1005.9 9,324.9 1,699.7 2,011.7

    N7 N7 45.76 2.00 4662.5 882.3 1005.9 9,325.0 1,764.6 2,011.7

    N7 N7 105.92 2.00 4625.0 942.6 1005.9 9,250.1 1,885.2 2,011.7

    N7 N7 19.11 2.00 2949.9 818.3 997.4 5,899.9 1,636.5 1,994.7

    N7 N7 19.11 2.00 2949.9 837.4 997.4 5,899.9 1,674.7 1,994.7

    N7 N7 45.76 2.00 2950.0 869.8 997.4 5,900.0 1,739.6 1,994.7

    N7 N7 105.92 2.00 2912.5 930.1 997.4 5,825.1 1,860.2 1,994.7

    N7 FLANGE 20.71 2.00 2595.0 2280.0 3086.2 5,190.0 4,560.0 6,172.4

    N2 N2 190.97 2.00 2595.0 2280.0 2999.5 5,190.0 4,560.0 5,999.0

    N7 FLANGE 20.71 2.00 3605.0 2280.0 3086.2 7,210.0 4,560.0 6,172.4

    N1 N1 190.97 2.00 3605.0 2280.0 2999.5 7,210.0 4,560.0 5,999.0

    N7 FLANGE 20.71 2.00 3605.0 1220.0 3086.2 7,210.0 2,440.0 6,172.4

    N4 N4 190.97 2.00 3605.0 1220.0 2999.5 7,210.0 2,440.0 5,999.0

    N7 FLANGE 20.71 2.00 3170.0 1220.0 3086.2 6,340.1 2,440.0 6,172.4

    N5 N5 190.97 2.00 3170.0 1220.0 2999.5 6,340.1 2,440.0 5,999.0

    N7 FLANGE 20.71 2.00 2595.0 1220.0 3086.2 5,190.0 2,440.0 6,172.4

    N3 N3 190.97 2.00 2595.0 1220.0 2999.5 5,190.0 2,440.0 5,999.0

    P1-STD P1-STD 1800.01 4.50 3148.6 802.7 1996.0 14,169.3 3,612.3 8,982.4

    N6A N6A 19.11 2.00 3148.6 812.3 1096.0 6,297.2 1,624.5 2,192.0

    N6A N6A 19.11 2.00 3148.6 831.4 1096.0 6,297.2 1,662.7 2,192.0

    N6B N6B 19.11 2.00 3148.6 812.3 2896.0 6,297.2 1,624.5 5,792.0

    N6B N6B 19.11 2.00 3148.6 831.4 2896.0 6,297.2 1,662.7 5,792.0

    N6A N6A 75.10 2.00 3036.1 961.5 1096.0 6,072.3 1,923.0 2,192.0

    N6A N6A 105.92 2.00 3111.2 924.1 1096.0 6,222.3 1,848.2 2,192.0

    N6A N6A 45.76 2.00 3148.6 863.8 1096.0 6,297.3 1,727.6 2,192.0

    N6B N6B 45.76 2.00 3148.6 863.8 2896.0 6,297.3 1,727.6 5,792.0

    N6B N6B 105.92 2.00 3111.2 924.1 2896.0 6,222.3 1,848.2 5,792.0

    N6B N6B 75.10 2.00 3036.1 961.5 2896.0 6,072.3 1,923.0 5,792.0

    P2-STD P2-STD 1313.77 7.14 3474.8 620.7 2239.1 24,796.9 4,429.6 15,978.8

    P2-STD P2-STD 181.97 2.00 3474.8 711.7 2896.0 6,949.6 1,423.4 5,792.0

    N8 N8 19.11 2.00 3474.8 812.3 2896.0 6,949.6 1,624.5 5,792.0

    N8 N8 19.11 2.00 3474.8 831.4 2896.0 6,949.6 1,662.7 5,792.0

    N8 N8 45.76 2.00 3474.9 863.8 2896.0 6,949.7 1,727.6 5,792.0

    N8 N8 105.92 2.00 3437.4 924.1 2896.0 6,874.8 1,848.2 5,792.0

    N8 N8 75.10 2.00 3362.4 961.5 2896.0 6,724.7 1,923.0 5,792.0

    P2-STD P2-STD 1313.77 7.14 5887.3 633.2 2247.6 42,013.0 4,518.8 16,039.4

    P2-STD P2-STD 181.97 2.00 5887.3 724.2 2904.5 11,774.6 1,448.4 5,809.0

    P1-STD P1-STD 1800.01 4.50 4861.1 815.2 2004.5 21,875.9 3,668.5 9,020.6

    N7 FLANGE 20.71 2.00 5947.0 2291.0 561.2 11,894.0 4,582.0 1,122.4

    N10 N10 190.97 2.00 5947.0 2291.0 667.0 11,894.0 4,582.0 1,334.0

    N7 FLANGE 20.71 2.00 4375.0 1235.5 561.2 8,750.0 2,471.0 1,122.4

    N3 N3 190.97 2.00 4375.0 1235.5 667.0 8,750.0 2,471.0 1,334.0

    N7 FLANGE 20.71 2.00 5419.0 1232.5 3088.7 10,838.0 2,465.0 6,177.4

    N5 N5 190.97 2.00 5419.0 1232.5 3002.0 10,838.0 2,465.0 6,004.0

    N7 FLANGE 20.71 2.00 5947.0 1232.5 3088.7 11,894.0 2,465.0 6,177.4

    N4 N4 190.97 2.00 5947.0 1232.5 3002.0 11,894.0 2,465.0 6,004.0

    N7 FLANGE 20.71 2.00 4375.0 1232.5 3091.7 8,750.0 2,465.0 6,183.4

    N3 N3 190.97 2.00 4375.0 1232.5 3005.0 8,750.0 2,465.0 6,010.0

    N7 FLANGE 20.71 2.00 4375.0 2292.5 3091.7 8,750.0 4,585.0 6,183.4

    N2 N2 190.97 2.00 4375.0 2292.5 3005.0 8,750.0 4,585.0 6,010.0

    N7 FLANGE 20.71 2.00 5947.0 2292.5 3088.7 11,894.0 4,585.0 6,177.4

    N1 N1 190.97 2.00 5947.0 2292.5 3002.0 11,894.0 4,585.0 6,004.0

    N8 N8 19.11 2.00 5887.3 824.8 2904.5 11,774.6 1,649.5 5,809.0

    N8 N8 19.11 2.00 5887.3 843.9 2904.5 11,774.6 1,687.7 5,809.0

    N8 N8 45.76 2.00 5887.4 876.3 2904.5 11,774.7 1,752.6 5,809.0

    N8 N8 105.92 2.00 5849.9 936.6 2904.5 11,699.8 1,873.2 5,809.0

    N8 N8 75.10 2.00 5774.9 974.0 2904.5 11,549.7 1,948.0 5,809.0

    N6A N6A 19.11 2.00 4861.1 824.8 1104.5 9,722.2 1,649.5 2,209.0

    N6A N6A 19.11 2.00 4861.1 843.9 1104.5 9,722.2 1,687.7 2,209.0N6B N6B 19.11 2.00 4861.1 824.8 2904.5 9,722.2 1,649.5 5,809.0

    N6B N6B 19.11 2.00 4861.1 843.9 2904.5 9,722.2 1,687.7 5,809.0

    N6A N6A 75.10 2.00 4748.6 974.0 1104.5 9,497.3 1,948.0 2,209.0

    N6A N6A 105.92 2.00 4823.7 936.6 1104.5 9,647.3 1,873.2 2,209.0

    N6B N6B 45.76 2.00 4861.1 876.3 2904.5 9,722.3 1,752.6 5,809.0

    N6B N6B 105.92 2.00 4823.7 936.6 2904.5 9,647.3 1,873.2 5,809.0

    N6B N6B 75.10 2.00 4748.6 974.0 2904.5 9,497.3 1,948.0 5,809.0

    N7 SWAGELOK 20.71 2.00 4005.6 149.6 1133.3 8,011.2 299.3 2,266.5

    N7 SWAGELOK 20.71 2.00 3764.6 149.9 1072.9 7,529.2 299.8 2,145.8

    N7 SWAGELOK 20.71 2.00 1805.6 150.1 1253.8 3,611.2 300.2 2,507.7

    N7 SWAGELOK 20.71 2.00 1564.6 149.9 1072.9 3,129.2 299.8 2,145.7

    N7 SWAGELOK 20.71 2.00 205.6 150.1 1243.5 411.2 300.2 2,487.1

    N7 SWAGELOK 20.71 2.00 12.0 149.9 1062.6 24.0 299.8 2,125.1

    P1/2-STD P1/2-STD 243.20 0.50 4005.6 149.6 1001.3 2,002.8 74.8 500.7P1/2-STD P1/2-STD 243.20 0.50 3764.6 149.9 941.0 1,882.3 74.9 470.5

    P1/2-STD P1/2-STD 243.20 0.50 1805.6 150.1 1121.9 902.8 75.1 560.9

    P1/2-STD P1/2-STD 243.20 0.50 1564.6 149.9 940.9 782.3 74.9 470.5

    P1/2-STD P1/2-STD 243.20 0.50 205.6 150.1 1121.9 102.8 75.1 561.0

    COG CALCULATION FROM CADWORK

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    MEMBER DESCRIPTIONLENGTH

    (mm)

    WEIGHT

    (kg)X Y Z (Xx Weight) (Yx Weight) (Z xWeight)

    COG CALCULATION FROM CADWORK

    P1/2-STD P1/2-STD 243.20 0.50 12.0 149.9 941.0 6.0 74.9 470.5

    PLC PANEL PLC PANEL 120.65 20.00 3761.9 312.6 1037.3 75,238.0 6,252.2 20,745.3

    BPR BPR 120.65 5.00 3931.4 312.6 1037.3 19,657.0 1,563.1 5,186.3

    Flow Transmitter Flow Transmitter 120.65 3.00 4137.6 312.6 1037.3 12,412.8 937.8 3,111.8

    Dampener Dampener 120.65 2.00 12.0 313.1 916.624.0 626.2 1,833.2Y-strainer Y-strainer 120.65 1.00 3764.6 149.7 992.3 3,764.6 149.7 992.3

    Level Transmitter Level Transmitter 120.65 10.00 4482.7 150.1 1000.4 44,827.2 1,501.1 10,003.6

    Level Gage Level Gage 120.65 15.00 4137.6 312.1 1157.9 62,063.9 4,682.1 17,368.7

    Y-strainer Y-strainer 120.65 1.00 4482.7 150.1 1121.0 4,482.7 150.1 1,121.0

    Pressure Gage Pressure Gage 120.65 0.50 4423.1 474.6 1264.4 2,211.5 237.3 632.2

    Manifold Block Manifold Block 60.33 5.00 4482.7 149.8 849.5 22,413.6 748.8 4,247.7

    Calibration Pot Calibration Pot 120.65 2.00 4022.2 474.2 1385.0 8,044.4 948.3 2,770.1

    DBB valve DBB valve 120.65 1.00 4470.7 312.6 1157.9 4,470.7 312.6 1,157.9

    DBB valve DBB valve 120.65 1.00 4005.6 149.9 940.0 4,005.6 149.9 940.0

    DBB valve DBB valve 120.65 1.00 3761.9 312.6 1157.9 3,761.9 312.6 1,157.9

    PSV PSV 120.65 2.00 4800.0 436.5 1302.5 9,600.0 873.1 2,605.0

    DBB valve DBB valve 120.65 1.00 4482.7 150.1 879.7 4,482.7 150.1 879.7

    Ball Valve Ball Valve 120.65 20.00 3764.6 149.6 879.7 75,292.0 2,992.8 17,594.1

    PSV PSV 120.65 2.00 4470.7 312.6 1037.3 8,941.5 625.2 2,074.5Manifold Block Manifold Block 60.33 5.00 4005.6 149.8 849.5 20,028.0 748.8 4,247.7

    Calibration Pot Calibration Pot 120.65 2.00 4423.1 474.2 1385.0 8,846.1 948.3 2,770.1

    Pressure Gage Pressure Gage 120.65 0.50 4022.2 474.6 1264.4 2,011.1 237.3 632.2

    Dampener Dampener 120.65 2.00 4800.0 436.1 1423.1 9,600.0 872.1 2,846.3

    Pressure Gage Pressure Gage 120.65 0.50 2823.1 474.6 1264.4 1,411.5 237.3 632.2

    Calibration Pot Calibration Pot 120.65 2.00 2422.2 474.2 1385.0 4,844.4 948.3 2,770.1

    PSV PSV 120.65 2.00 3200.0 436.5 1302.5 6,400.0 873.1 2,605.0

    Calibration Pot Calibration Pot 120.65 2.00 2823.1 474.2 1385.0 5,646.1 948.3 2,770.1

    Pressure Gage Pressure Gage 120.65 0.50 2422.2 474.6 1264.4 1,211.1 237.3 632.2

    Dampener Dampener 120.65 2.00 3200.0 436.1 1423.1 6,400.0 872.1 2,846.3

    PLC PANEL PLC PANEL 120.65 20.00 1561.9 312.7 1037.2 31,238.0 6,254.7 20,743.9

    BPR BPR 120.65 5.00 1731.4 312.7 1037.2 8,657.0 1,563.7 5,186.0

    Flow Transmitter Flow Transmitter 120.65 3.00 1937.6 312.7 1037.2 5,812.8 938.2 3,111.6

    Dampener Dampener 120.65 2.00 3761.9 313.1 916.6 7,523.8 626.2 1,833.2Level Gage Level Gage 120.65 15.00 1937.6 312.3 1157.8 29,063.9 4,684.0 17,367.7

    DBB valve DBB valve 120.65 1.00 2270.7 312.7 1157.8 2,270.7 312.7 1,157.8

    DBB valve DBB valve 120.65 1.00 1561.9 312.7 1157.8 1,561.9 312.7 1,157.8

    PSV PSV 120.65 2.00 2270.7 312.7 1037.2 4,541.5 625.5 2,074.4

    Y-strainer Y-strainer 120.65 1.00 1564.6 149.7 992.3 1,564.6 149.7 992.3

    DBB valve DBB valve 120.65 1.00 1805.6 149.9 940.0 1,805.6 149.9 940.0

    Ball Valve Ball Valve 120.65 20.00 1564.6 149.6 879.6 31,292.0 2,992.8 17,592.7

    Manifold Block Manifold Block 60.33 5.00 1805.6 149.8 849.5 9,028.0 748.8 4,247.4

    Level Transmitter Level Transmitter 120.65 10.00 2906.1 150.1 1000.3 29,061.2 1,501.1 10,002.8

    Y-strainer Y-strainer 120.65 1.00 2906.1 150.1 1120.9 2,906.1 150.1 1,120.9

    Manifold Block Manifold Block 60.33 5.00 2906.1 149.8 849.5 14,530.6 748.8 4,247.4

    DBB valve DBB valve 120.65 1.00 2906.1 150.1 879.6 2,906.1 150.1 879.6

    PLC PANEL PLC PANEL 120.65 20.00 12.0 312.6 1037.3 240.0 6,252.2 20,745.1

    BPR BPR 120.65 5.00 131.4 312.6 1037.3 657.0 1,563.1 5,186.3Flow Transmitter Flow Transmitter 120.65 3.00 337.6 312.6 1037.3 1,012.8 937.8 3,111.8

    Dampener Dampener 120.65 2.00 2270.7 313.2 916.5 4,541.5 626.4 1,833.1

    Y-strainer Y-strainer 120.65 1.00 12.0 149.7 992.3 12.0 149.7 992.3

    Level Transmitter Level Transmitter 120.65 10.00 682.7 150.1 1000.3 6,827.2 1,501.1 10,003.5

    Level Gage Level Gage 120.65 15.00 337.6 312.1 1157.9 5,063.9 4,682.1 17,368.6

    Y-strainer Y-strainer 120.65 1.00 682.7 150.1 1121.0 682.7 150.1 1,121.0

    Pressure Gage Pressure Gage 120.65 0.50 623.1 474.6 1264.4 311.5 237.3 632.2

    Manifold Block Manifold Block 60.33 5.00 682.7 149.8 849.5 3,413.6 748.8 4,247.7

    Calibration Pot Calibration Pot 120.65 2.00 222.2 474.2 1385.0 444.4 948.3 2,770.1

    DBB valve DBB valve 120.65 1.00 670.7 312.6 1157.9 670.7 312.6 1,157.9

    DBB valve DBB valve 120.65 1.00 205.6 149.9 940.0 205.6 149.9 940.0

    DBB valve DBB valve 120.65 1.00 12.0 312.6 1157.9 12.0 312.6 1,157.9

    PSV PSV 120.65 2.00 1000.0 436.5 1302.5 2,000.0 873.1 2,605.0

    DBB valve DBB valve 120.65 1.00 682.7 150.1 879.7 682.7 150.1 879.7

    Ball Valve Ball Valve 120.65 20.00 12.0 149.6 879.7 240.0 2,992.8 17,593.9

    PSV PSV 120.65 2.00 670.7 312.6 1037.3 1,341.5 625.2 2,074.5

    Manifold Block Manifold Block 60.33 5.00 205.6 149.8 849.5 1,028.0 748.8 4,247.7

    Calibration Pot Calibration Pot 120.65 2.00 623.1 474.2 1385.0 1,246.1 948.3 2,770.1

    Pressure Gage Pressure Gage 120.65 0.50 222.2 474.6 1264.4 111.1 237.3 632.2

    Pump Pump 241.00 60.00 4362.2 149.9 819.4 261,733.1 8,992.5 49,162.2

    Pump Pump 241.00 60.00 3885.1 149.9 819.4 233,106.1 8,992.5 49,162.2

    Pump Pump 241.00 60.00 2785.6 149.9 819.3 167,137.1 8,992.5 49,158.5

    Pump Pump 241.00 60.00 1685.1 149.9 819.3 101,106.1 8,992.5 49,158.5

    Pump Pump 241.00 60.00 562.2 149.9 819.4 33,733.1 8,992.5 49,162.2

    Pump Pump 241.00 60.00 85.1 149.9 819.4 5,106.1 8,992.5 49,162.2

    HS76x76x6.4 HS76x76x6.4 1600.00 20.98 2400.0 475.0 1204.1 50,342.4 9,963.6 25,256.4

    HS76x76x6.4 HS76x76x6.4 325.00 4.30 3200.0 312.5 654.0 13,760.0 1,343.8 2,812.2

    HS76x76x6.4 HS76x76x6.4 550.00 7.00 3200.0 475.0 929.0 22,400.0 3,325.0 6,503.0

    UAP 300 UAP 300 400.06 35.52 3171.2 150.1 443.8 112,630.8 5,332.0 15,761.8

    HS76x76x6.4 HS76x76x6.4 325.00 4.30 1600.0 312.5 654.0 6,880.0 1,343.8 2,812.2

    HS76x76x6.4 HS76x76x6.4 550.00 7.00 1600.0 475.0 929.0 11,200.0 3,325.0 6,503.0

    UAP 300 UAP 300 400.06 18.40 1630.0 150.1 454.0 29,995.8 2,762.7 8,354.3

    UAP 300 UAP 300 1600.00 73.60 2400.0 150.0 685.7 176,640.0 11,043.3 50,471.2

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    MEMBER DESCRIPTIONLENGTH

    (mm)

    WEIGHT

    (kg)X Y Z (Xx Weight) (Yx Weight) (Z xWeight)

    COG CALCULATION FROM CADWORK

    HS76x76x6.4 HS76x76x6.4 325.00 4.30 4800.0 312.4 654.1 20,640.0 1,343.2 2,812.5

    HS76x76x6.4 HS76x76x6.4 550.00 20.00 4800.0 474.9 929.1 96,000.0 9,497.5 18,581.4

    HS76x76x6.4 HS76x76x6.4 1000.00 13.00 4300.0 474.9 1204.1 55,900.0 6,173.4 15,652.9

    HS76x76x6.4 HS76x76x6.4 1000.00 13.00 4300.0 474.9 654.1 55,900.0 6,173.4 8,502.9

    HS76x76x6.4 HS76x76x6.4 325.00 4.30 3800.0 312.4 654.1 16,340.0 1,343.2 2,812.5HS76x76x6.4 HS76x76x6.4 550.00 7.00 3800.0 474.9 929.1 26,600.0 3,324.1 6,503.5

    UAP 300 UAP 300 400.00 35.52 4771.2 150.0 443.9 169,458.0 5,327.6 15,764.3

    UAP 300 UAP 300 400.00 35.52 3828.8 150.0 443.9 135,988.2 5,327.6 15,764.3

    UAP 300 UAP 300 1000.00 46.00 4300.0 150.0 685.8 197,800.0 6,900.0 31,547.8

    HS76x76x6.4 HS76x76x6.4 325.00 12.00 1000.0 312.4 654.1 12,000.0 3,748.5 7,848.8

    HS76x76x6.4 HS76x76x6.4 550.00 4.30 1000.0 474.9 929.1 4,300.0 2,042.0 3,995.0

    HS76x76x6.4 HS76x76x6.4 1000.00 13.00 500.0 474.9 1204.1 6,500.0 6,173.4 15,652.8

    HS76x76x6.4 HS76x76x6.4 1000.00 13.00 500.0 474.9 654.1 6,500.0 6,173.4 8,502.8

    HS76x76x6.4 HS76x76x6.4 325.00 4.30 0.0 312.4 654.1 0.0 1,343.2 2,812.5

    HS76x76x6.4 HS76x76x6.4 550.00 7.00 0.0 474.9 929.1 0.0 3,324.1 6,503.4

    UAP 300 UAP 300 400.00 35.52 905.4 150.0 443.8 32,157.8 5,327.6 15,764.0

    UAP 300 UAP 300 400.00 35.52 28.8 150.0 443.8 1,023.6 5,327.6 15,764.0

    UAP 300 UAP 300 1000.00 46.00 500.0 150.0 685.8 23,000.0 6,900.0 31,547.4

    Dampener Dampener 120.65 2.00 1000.0 436.1 1423.1 2,000.0 872.1 2,846.3TP4 TP4 20.71 1.00 12.0 1250.0 239.8 12.0 1,250.0 239.8

    P2-STD P2-STD 1313.77 7.14 1774.8 620.7 2239.1 12,665.3 4,429.6 15,978.8

    P2-STD P2-STD 181.97 2.00 1774.8 711.7 2896.0 3,549.6 1,423.4 5,792.0

    P1-STD P1-STD 1800.01 4.50 748.6 802.7 1996.0 3,368.8 3,612.3 8,982.4

    TP5 TP5 21.24 1.00 6322.5 1250.0 239.8 6,322.5 1,250.0 239.8

    PLC PLC 962.50 56.43 5813.8 156.3 1216.5 328,078.1 8,817.4 68,648.8

    MCP MCP 812.50 47.64 6356.3 668.8 1291.5 302,792.0 31,857.2 61,523.1

    N7 FLANGE 20.71 2.00 1834.5 2278.5 552.7 3,669.0 4,557.0 1,105.4

    N10 N10 190.97 2.00 1834.5 2278.5 658.5 3,669.0 4,557.0 1,317.0

    N7 FLANGE 20.71 2.00 262.5 1223.0 552.7 525.0 2,446.0 1,105.4

    N3 N3 190.97 2.00 262.5 1223.0 658.5 525.0 2,446.0 1,317.0

    N7 N7 19.11 2.00 549.9 818.3 997.4 1,099.9 1,636.5 1,994.7

    N7 N7 19.11 2.00 549.9 837.4 997.4 1,099.9 1,674.7 1,994.7

    N7 N7 45.76 2.00 550.0 869.8 997.4 1,100.0 1,739.6 1,994