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WELCOME YOU

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Kaizen Industrial Services

Production of Welded Sub-

Assemblies on per piece basis

inside Customer’s premises .

Fabrication and Assembly jobs

on Contract basis

Supply of Technical Labour

on day basis.

KAIZEN GROUP

Kaizen Metal Forming Pvt. Ltd

Manufacturing of

Sheet Metal Components

& Welded Sub- Assemblies

Tools & Dies, Welding Jigs &

Fixtures

Steel Bone Cases, Trolleys, Pallets

Established in 1993 by Mr. N.K.Chawla, a Technocrat ….

Having rich experience in Japanese auto work culture

Has been trained and awarded in Japan

Served Maruti-Suzuki for over 10 years (1983-93) in Weld Shop

Today Kaizen Industrial Services is a specialized welding agency and

become trusted welding partner of leading Auto OEM’s & component

manufacturers

• 1993 was the time when Auto MNC’s entered the Indian market and demanded high quality welding services which was low at supplier’s end.

• Then Kaizen Industrial Services took the initiative to serve Indian Auto Industry by offering its services for Production of Welded Sub-Assemblies on per Piece basis inside customer premises.

• The introductory agreement was made with JBM Group

4 Innovative

Production of Sheet Metal Components, Welded sub

assemblies, Fabrication work and other ancillary jobs

on per Piece basis at customer sites.

Consultancy in the field of establishing Welding

Processes

Training of Peoples on Welding and Maintenance

Processes

Supply of Trained Technical Man Power on day basis

Focused Competitive

Faridabad Gurgaon Noida Rudrapur

JBM Auto Ltd Neel – Metals

Products Ltd.

JBM Auto Ltd. Tata Motors

Jay Bharat Exhaust

Systems Ltd.

Caparo-Maruti

Ltd Gurgaon

Sharda Motors

Indus. Ltd.

Mahindra Ugine

Steel Co.Ltd.

Defense Land

System (P) Ltd.

Sharda Motors

Industries Ltd.

Caparo Engg.

India (P) Ltd

Ashok Leyland

Escorts Construction

Equipment Limited

Bestex MMI India H-One India (P)

Ltd.

Ansuiya Auto

ARKAY Industries Caparo Maruti

Ltd., Bawal

Delphi

Automotive

Pranjal Projects Dantal

Hydraulics

India Steel

Summit

JBM Industries Ltd. Badve

Engineering

MITA Haring

India Ltd.

Suzuki Power

Train

Yamaha India

Motor (P) Ltd.

STI Sanoh India

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Exhaust systems

Dash Panels

Under Body Parts

Pillars

Bonnet

Fender

Frame Assembly

Front Fork

Air Spring Member for Volvo Sweden

Boom & Driver Cabin for Construction Equipments

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Strong client base and reputed goodwill earned by

Kaizen industrial Services encouraged us to lay down its

foundation stone in the year 2003.

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N.K.Chawla – Managing Director

a technocrat and Welding Specialist having rich experience in Japanese work culture and systems Has been trained and awarded in Japan

Served Maruti-Suzuki for over 10 years

(1983-93) in body shop

Sunil Pahwa – Director Commercial

Graduate in Commerce

Specialization in Finance, Purchase and HR

D.K.Madaan – COO

M.B.A., Electrical Engineer

32 years of experience in Projects

Management & Manufacturing of Automobile

components

J-89, UPSIDC Site V, Industrial Area, Kasna, Greater Noida (U.P.)

C-35, Focal Point, Chanalon Industrial Area, Kurali, Mohali (PUNJAB)

Plot No. - 51 & 52, Ambika Estate, Vill. EYAVA Distt. Sanand, Ahmadabad (GUJARAT)

G1-142, Industrial Area, Kushkhera, Distt. Alwar (RAJASTHAN)

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New

Bu

sin

ess

First Plant Setup

at Greater Noida

to supply child

parts for Honda

Cars

Second plant to

supply Steel

Cases for

Packing and

Material

Handling

Products

Third plant to

supply skin panel

& welded

assemblies for

Combine

Harvester of

Claas India

Fourth Plant to

supply child parts

& welded sub

assemblies for

Tata Nano & GMI

Cars.

Incorporation

of Company

Fifth Plant at

Kushkhera/Bhiwadi

to supply child

parts & welded sub

assemblies for

Honda Motorcycle

& Steel Cases for

Packing

Greater

Noida Plant-

II

Mohali Plant

(Punjab)

Sanand Plant

(Ahmedabad)

Gurgaon

Region

2003 2006-08 2009 2010 2011

13 SAFETY

QUALITY

TIMELY DELIVERIES

LOWER COSTS

SYSTEMS UPGRADATION

TECHNOLOGICAL IMPROVEMENT

Kaizen Metal Forming Pvt. Ltd

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Manufacture and supply of Sheet Metal components &

Welded sub-assemblies.

Manufacture and supply of Skin Body Panels for

Harvesters Combine.

Design & Manufacture of Steel Bone Cases, Trolleys,

Pallets for domestic and export Packaging and Material

handling.

Conceptualize, Design, Manufacture and Test Welding

Jigs & Fixtures.

Design and Manufacture of Tools and Dies.

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Kaizen Metal Forming Pvt. Ltd

Power Presses from 10 to 250 Tonnes

Tool Room Machines

CNC Shearing Machines

CNC Turret Punching Machine

CNC Hydraulic Press Brakes

Spot Welding Machines

Projection Welding Machines

Portable Spot Welding IT Guns

MIG welding Machines

QC equipments

100 % Power Back-up

Air Compressors

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Kaizen Metal Forming Pvt. Ltd

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Kaizen Metal Forming Pvt. Ltd

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Medium Press Shop (Up to 250 T)

Facility available: Press Shop

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SSW Capacity : From 35-KVA to 50 KVA

MIG Capacity : From 315 AMP to 500 AMP

IT GUN : 38 KVA

Facility available: Weld Shop Kaizen Metal Forming Pvt. Ltd

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Kaizen Metal Forming Pvt. Ltd

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Kaizen Metal Forming Pvt. Ltd

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Kaizen Metal Forming Pvt. Ltd

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Kaizen Metal Forming Pvt. Ltd

Safety

Systems

Quality

Management

Systems

Feedback

Systems

Employee Safety

Green Cross Monitoring

Preventive maintenance of

machines & equipment

Training of manpower

Mock Practice

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Customer satisfaction &

Evaluation form

Customer Complaint

Register

Defined Customer Complaint

Handling Process

Horizontal Application for

Improvement

Defined Manufacturing Process Flow

Material Test Reports

Operating Standards

First 5 Pieces Approval

Control Charts–X bar, CPK ,MSA Study etc.

Calibration of Instruments , Gauges & Process

Die Maintenance Controls

Preventive Maintenance of Equipments

Kaizen Metal Forming Pvt. Ltd

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H-One India Pvt. Ltd. (Hongo)

Bestex MMI India Limited

Fablink UK Ltd.

New Holland Tractors

Caparo Engg. India Pvt. Ltd.

Maruti Suzuki India Limited

Suzuki Motorcycle Limited

CLAAS India Ltd

Mahindra Swaraj

.

JBM Auto Ltd

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Total Parts supplied: 191 Parts

Single

Source

Supplier

(Tier II)

HONDA -CITY New 09 Parts

HONDA –CIVIC 62 Parts

GMI -TAVERA 28 Parts

JCB -JCB 01 Parts

NMHG -Fork Lift 11 Parts

ASHOK LEYLAND 18 Parts

NISSAN X11 02 Parts

NISSAN 61B 04 parts

TATA NANO 34 Parts

New Holland 22 Parts

Total 191 Parts

Kaizen Metal Forming Pvt. Ltd

Sheet Metal parts up to thickness 3.0mm

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Kaizen Metal Forming Pvt. Ltd

Sheet Metal parts with thickness from 3.5 mm to 12mm

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Kaizen Metal Forming Pvt. Ltd

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Kaizen Metal Forming Pvt. Ltd

Kaizen Metal Forming Pvt. Ltd

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Kaizen Metal Forming Pvt. Ltd

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Kaizen Metal Forming Pvt. Ltd

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Kaizen Metal Forming Pvt. Ltd

Year

2005

Year

2006

Year

2007

Year

2008

Year

2009

Year

2010

Acctual PPM Caparo 654.375 436.25 63.75 20 16 8

Acctual PPM H-one 785.870503 404.5 19.25 28.3333333 28 18

Target PPM 500 200 50 50 50 50

654

436

64 20 16 8

786

405

19 28 28 18 0

100200300400500600700800900

100011001200130014001500

RE

JEC

TIO

N P

PM

YEARLY

Customer Quality PPM Level ( Yearly)

Acctual PPM Caparo

Acctual PPM H-one

Target PPM

Kaizen Metal Forming Pvt. Ltd

Kaizen is an innovative company focused exclusively on timely deliveries,

lower costs, technological improvement and systems up gradation

0

100

200

300

400

500

600

2003 - 04 2004 - 05 2005 - 06 2006 - 07 2007 - 08 2008 - 09 2009 - 10 2010 - 11 2011 - 12 2012 - 13

28 41

68 88

121

177

260

350

415

600 TURNOVER TREND - KAIZEN GROUP

Projections

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SEPARATE WELDING FIXTURE MANUFACTURING LINE TO BE DEVELOP TO TAP KAIZEN INDUSTRIAL SERVICES CUSTOMERS.

COMPREHENSIVE PRODUCTION FACILITIES AT FOUR LOCATIONS

BECOME O.E. SUPLIER IN ALL AGRI BUSINESS AND TIER-I SUPPLIER IN VEHICLE SEGMENT

INDUCT PROFESSIONAL AND DECENTERALISED MANAGEMENT

IMPROVE PRODUCTIVITY AND PROFITABILITY

TURNOVER OF INR 1000 MILLIONS.

Kaizen Metal Forming Pvt. Ltd

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2011 2020

Small Unit

Family Owned

Structure

Closely Held Co

Small Component

Manufacturer

Domestic Player

Turnover INR 350

MILLION

Global Standard Multi

Location Units

Decentralized

Professional

Organization

Widely Held Public

Limited Company

OEM’s supplier

International

Player

Turnover INR

2500 MILLION

42 Kaizen Metal Forming

oTHANK YOU