Upload
alea-wallace
View
23
Download
0
Tags:
Embed Size (px)
DESCRIPTION
What quality do the reprocessors expect?. Craig Robinson Head of RCP Sourcing – UK & Ireland UPM Shotton. Summary. UPM overview What is quality? UPM specification Quality inspection methodology Quality statistics/trends Impact of low quality Costs of low quality - PowerPoint PPT Presentation
Citation preview
What quality do the reprocessors expect?
Craig Robinson Head of RCP Sourcing – UK & IrelandUPM Shotton
Summary
UPM overview What is quality? UPM specification Quality inspection methodology Quality statistics/trends Impact of low quality Costs of low quality
What do we want MRF operators to do?
UPMOne of the world's leading forest industry groups and number one in printing papers.
Main businesses are magazine papers, newsprint, fine and speciality papers, self-adhesive label materials and wood products.
In recent years, UPM has strongly developed new business opportunities including RFID tags and inlays, wood plastic composites and bio-fuels.
UPM
Changshu
Blandin
PAPER MARKETS
UPM - Paper and pulp mills in the world
KajaaniKaukas(also pulp)Kymi(also pulp)
Pietarsaari (also pulp)Jämsäkoski
KaipolaTervasaari (also pulp)
Rauma
Augsburg
Caledonian
Shotton
ChapelleDocelles
Stracel Steyremühl
SchwedtNordland
Schongau
Top Deinkers in the World - December 2008
Source: Pöyry, UPM
1.370
1.410
1.660
1.800
1.900
2.330
2.350
2.560
2.780
3.050
0 500 1.000 1.500 2.000 2.500 3.000 3.500
White Birch Paper
Myllykoski
Oji
Georgia-Pacific
SCA
Stora Enso
Norske Skog
Nippon Paper Group
AbitibiBowater
UPM
'000 tons
UPM Shotton – RCP SourcingConsume 640,000 tonnes/year of recovered paper (12,500 tonnes/week average)
Pre-consumer Over-Issue News Over-Issue PAMs (periodicals &
magazines) Customer press room waste
Post-consumer News & PAMs sourced from Local Authorities,
merchants, waste management companies, and community groups across the UK & Ireland
What is quality?
It's not just about the product Quality is now a prerequisite, not a market differentiator A customer's expectation is to buy a high quality product at
the lowest cost Customer expectations are continuously increasing
It is vital for all stakeholders to effectively manage their position in the whole supply chain
Under any market conditions, quality will always sell
UPM Shotton – News & PAMs specification summary
Optimum newsprint/magazine content
<6 months old Dry (<12.5% moisture
content) Max 10% white office paper <4% grey/white board <1% brown board <1% non-pulpable
SourceSegregation
Mixed Paper/Board
Co-mingled
UPM Shotton – RCP quality inspection
UPM Shotton inspects loose inbound deliveries using INGEDE Method
No.7 – Entry inspection for sorted graphic paper for deinking 1.11
This method assesses the following criteria: general condition odour mould and decomposition moisture age paper composition contamination composition
UPM Shotton – RCP quality inspection
This method utilises the following tools: Visual check (target - 100% of loads)
30m2 of surface area only
Gravimetric check (target - 10% of loads) 45kg random weight sample used as a calibration for
the visual check
Since January 2006, we have completed: 37,467 visual checks 2,700 gravimetric checks
Quality statistics/trends
Quality statistics/trends
Impact of low quality
Increased production variable cost Increased disposal cost Increased maintenance cost Reduced service life of capital equipment Reduced mill yield Reduced mill production efficiency Reduced competitiveness of UK manufacturing in a global
market place
Costs of low quality
2008 non-pulpable contamination
cost elements: raw material logistics handling storage processing chemical/water usage yield loss waste management disposal taxation
10,000 tonnes = £2.05m
What do we want MRF operators to do?
Engage with reprocessors during MRF design phase Invest in the right technology Align process to collection systems Inspect input/output quality and communicate the results Enforce input quality contractual conditions Have a customer focus throughout the organisation Adopt continuous improvement principles Adhere to maintenance schedules Re-invest/replace as required Do not run above optimisation capacity Protect your product