Wireless Valve Monitoring System - PEI-FRANCE.com

Product Overview The Westlock wireless valve monitoring system was specifically designed to work with both manual and automated on/off valves and to integrate directly with a wider plant control system. All field devices use the proven standard ZigBee Pro, with built-in AES 128 bit encryption security.

Wireless Valve Monitoring System

Features and benefitsReduced costs (wires, conduits, cable trays, cabinets, I/Os) Easier engineering and installation Faster commissioning and startup Solution for space constraints, smaller footprint Monitoring for manual, automated, rotary or linear valves Reduced unwarranted field trips and labor costs Improved operation efficiency and safety Multiple enclosure options (resin, aluminum, 316 SST) High visibility beacon and wireless valve monitoring (0 to 100%) 10 year battery life Intrinsically safe and explosion proof options Diagnostics and valve signature Direct mount to valves and actuators Easy integration with control systems

www.westlockcontrols.com Copyright © Westlock. All rights reserved WESTDS-09000-EN-1205

Technical Details Limits Wireless Devices (WD) per Wireless Management System (WMS)

10,000 using WMS Server 120 using WMS Stand Alone

Wireless Devices (WD) per Wireless Gateway (WG):

100 using Wireless Routers (WR)32 without Wireless Routers (WR)

Battery Life Wireless Devices nominal configuration: 10 years Typical DistancesWireless Device (WD) to Router (WR) 25 m (70 m in open space) Router (WR) to Router (WR)/Gateway (WG) 100 m (200 m in open space) Handheld (WH) range 10 cm to 1 m Typical Latencies:Hop to hop 10 msWireless Device (WD) to WMS 1 seconds

The specially designed wireless valve position monitoring system from Westlock provides real-time information about a valve’s status directly into the control system, reducing failure and risk while increasing safety and yield.

WMS Client The Wireless Management System Client provides the GUI interface to the plant control system and implements connectivity through standard communication protocols like Modbus RTU, Modbus TCP, and OPC DA. The WMS Client also manages a floating license from the Server.

WMS Server The Wireless Management System Server is the gateway to the main plant control system and can manage data from up to 100 Wireless gateways. The system runs as an application or as a service, manages the license and generates a log of all activity. The main function of the WMS server is to collect data, monitor the network and deliver information to upper tier management systems.

Wireless Valve Monitoring SystemSystem architecture

Page 2

Plan

t ne

twor

kPl

ant

netw

ork

MaintenanceWMS Server

Operation WMS Client

Operation WMS Client

DCS/PLCControllers

Wireless Gateway

Wireless Gateway

Wireless Router

Wireless Router

WH Wireless Handheld

WD

WD

WD

WD

WD

WD

The Westlock wireless valve monitoring system was specifically designed to work with both manual and automated on/off valves and to integrate directly with a wider plant control system. Based around the very flexible valve monitoring wireless device (WD) the system also includes the wireless router (WR), gateway (WG), handheld (WH) and the Wireless Management System (WMS) software.

A wireless position monitor to put you in control throughout the plant. Wireless Device (WD)The valve monitoring wireless device is suitable for both rotary and linear monitoring and has the option of internal or external antenna. Available to a number of specifications the device can be supplied intrinsically safe and suitable for FM/IEC/ATEX Zone 1.

Wireless Handheld (WH)The wireless handheld allows local communication with the key components of the system – wireless device, router and gateway. Wireless transmission is using the ZigBee protocol, the unit also has a USB interface. Intended for use at close range the wireless handheld is used to calibrate and set up each wireless device, configure operator ID and passwords, turn units on/off and to prompt transmission confirming the valve’s status.

Wireless Router (WR)The router is used to buffer the data from a group of up to 32 wireless devices typically within a 25 m radius (up to 70 m in open spaces) and allows local monitoring from a single point. The routers transfer information using a self-healing mesh topology providing alternate information relays in the event of a failure; the router also uses the ZigBee wireless protocol to transfer all data.

Wireless Gateway (WG)Each gateway can manage the data from up to 32 routers at a distance of 100 m (200 m in an unobstructed environment). The gateway collects the router data using the ZigBee protocol and then transfers this to a WMS connectivity server via Ethernet TCP/IP. The gateway also operates as part of the self-healing mesh topology ensuring full redundancy and avoiding a single point of failure.

Copyright © Westlock. All rights reserved

The valve monitoring wireless device is a battery powered wireless position transmitter (0 to 100 %) with integrated limit switches and auxiliary inputs. The ultra compact design can be integrated with any valve, manual or actuated using a mechanical attachment to the valve or actuator axle. The unit is suitable for mounting directly to valves using ISO/DIS 5211.2 F03 to F12 flanges and to actuators using the NAMUR interface; on other valves or actuators a mechanical bracket is used. It can be easily installed either in its own rugged enclosure incorporating a beacon indicator or within several standard Westlock switch boxes.The device is suitable for both rotary and linear monitoring and has the option of internal or external antenna. Available to a number of specifications the device can be supplied intrinsically safe and suitable for FM/IEC/ATEX Zone 1. The device has a 10 year battery life and can be installed on existing equipment with minimum disruption or specified on new valve/actuator packages. The units are easily commissioned and calibrated using the wireless handheld.The wireless device reports the valve position every 15 minutes (configurable) or after every valve movement of at least 1.5°, this enable valve signatures to be created for all automated valves. It also monitors temperature, battery status and alarms; all messages are transmitted with a real time stamp.

Wireless Valve Monitoring SystemPutting you in control

The wireless module fits in multiple Westlock switch boxes

One wireless module fits multiple housings

Valve Monitoring Wireless Device (WD)

Page 3Copyright © Westlock. All rights reserved

Wireless communication (RF)Mode Two way radio – IEEE 802.15.4 – 2006 at 2.4 GHz.Communication protocol ZigBee Pro version (Wireless HART and ISA-100 under development).WD max transmitted power +3 dBm (+external antenna gain).Receiver sensitivity -95 dBm typical.WD antenna Internal +2 dBi peak. Optional external antenna F-SMA connectorWD to WR/WG range Open space about 70 m; Indoors partially obstructed about 25 m.WR/WG to WR/WG range Open space about 200 m; Indoors partially obstructed about 100 m Latency Less than 0.1 sec in average (assuming one hop).

WHCharacteristics 125 kHz (3 channels) – Short range receiver continuously open, also when WD is turned OFF -

WD on/off, calibration, identification, commissioning, test, etc.

Sensitivity ~2 mV each channelData rate 1,000 bpsModulation OOK ManchesterLF range (with WH) From 10 cm to 1 m

ApproachMeasurement Angle of valve’s stem position.Update rate WD sleeps all the time and only wakes up to transmit its status when a valve is moved more

than 1.5 or a limit switch or auxiliary input change state. In the absence of these events it transmits its status every 15 minutes (configurable).

Sense movement duration Between 30 msec to 10 minutes (discrete steps).Range Quarter turn: - 10° to +100°Limit switches Two switches with self-locking, TouchSet cam mechanism to allow hand setting of limit

switches.

Micro switch reporting State, event time stamp and timing sequence between uSW events in ms.Auxiliary inputs Two digital dry inputs.Shaft 31 Stainless Steel.Resolution 0.1°Accuracy ±1°Calibration and setup on valve Using the WH with short range low frequency wireless communication between WH and WD.Message timing Each message is sent by the WD with a real time stamp.

Wireless Valve Monitoring SystemTechnical specification


GeneralAdditional WD data WD internal temperature, battery voltage and unit’s house-keeping parameters.Battery Battery pack with 4 1/2 AA. Field replaceable.Battery life 10 years.Valve transition measurement (optional) After 1.5° move of valve, WD collects up to 64 readings of valve position every 5 ms up to

9.6 sec (user selectable in discrete steps) and transmits them as a packet.

WD software upgrade Field upgradeable over the airCase material Polycarbonate, UV stableOperating temperature -40 °C to 85 °CSealing IP66 grade

WG/WR specificationsNetwork architecture WRs and WGs provide a full self-recovery mesh architecture.WR/WG max transmitted power +16 dBm (+ additional antenna gain)Receiver sensitivity -97 dBm typical.Antenna External, 20 cm, +5 dBi with M-SMA.WDs per WR 32WRs per network Up to 5000WG From ZigBee domain to Ethernet TCP/IP and back. WR From ZigBee to ZigBee domains. WD range extender.WGs per network Not limitedWG connection 4 pin DC connector

USB connector 8 pin for Ethernet connector

WR connection 4 pin DC connectorControl Internal slide switch to select mode – Router/OFF/Tunneling Router + LF.Indications 15 colored internal LEDs seen through transparent front lid.Mounting 4 external or internal holes.

PowerBackup supply Rechargeable battery, standby minimum:

WR: 12 hours WG: 8 hoursBattery charged when unit is powered (also in OFF).

DC supply WR/WG 7-36 VDC / 10 W max

CommunicationsCommunication range WR/WG to WR/WG Open space about 200 m; Indoors partially obstructed about 100 m.

Wireless Valve Monitoring SystemTechnical specification


Wireless Valve Position MonitorAccuTrak™ 1100 Engineered resin enclosure, intrinsically safe, weathertight

Dimensions

Product Overview

General Description

Features

AccuTrak™ wireless position monitor for space constrained applications.

1100 - Engineered resin enclosure II 1 GD Exia IIC T4 -40 to +80 °C Ex tb IIIC T* Db Tamb -*°C to +*°C IP6X, weatherproof

The AccuTrak™ 1100 WD is a compact wireless position monitor with Beacon visual indicator, which is installed on the top of a valve or actuator and coupled directly to the valve or actuator axle. The AccuTrak™ 1100 provides cost effective monitoring.

Dome shaped visual indication provides visual feedback of valve open or closed position in line with standard Westlock™ visual indication design. IP66 engineered resin enclosure ensures both strength and corrosion resistance. Standard supply of IP rated plugs to avoid ingress during site storage and transportation prior to installation. Namur VDI/VDE standard mounting arrangement with centralization ring for ease of mounting via a bracket (optional supply) onto Namur actuators. Compact and lightweight design, perfect size for manual valve monitoring.Internal antenna option.


1

1

2

2

3

3

4

4

A A

B B

C C

D D

SHEET 1 OF 1

DRAWN

CHECKED

QA

MFG

APPROVED

S.Hayes

C.Irwin

19/03/2012

19/03/2012

DWG NO

MM-031203UK

TITLE

1100 Series - O/A Dimensions

SIZE

CSCALE

REV

A

This is a Westlock Controls DrawingNo modification permitted without reference to authorised person

��&21752/6�/WG

REVISION HISTORYGRID REF ISSUE ECN No/ Change details DATE APPROVED

A NEW DRG 19/03/10 C.Irwin

Unit X X.X X.XX X.XXX ANGLESmm +/- 1.0 +/- 0.4 +/- 0.13 - +/- 30 minsInch - - +/- 0.015" +/- 0.005" +/- 30 mins

Tolerances - Unless where stated

TABLEUsed on:-

Chapman Way, Tunbridge Wells, Kent TN2 3EF. (01892 516277)

Imperial dimensions shown in parentheses

35.45[1.396]

SQ

17.73[0.698]

102.

87[4

.050

]13

9 re

quire

d fo

r co

ver

rem

oval

8.36

[0.3

29]

31.8

5[1

.254

]

46.0

0[1

.811

]

27.31[1.075]

3.953.85

.156.152[ ]

A/F

5.00[0.197]Ø

29.1

4[1

.147

]

4.44

[0.1

75]

4.14

[0.1

63]

34.50[1.358]Ø

15.7

[0.6

17]

Ø

92[3.629]

11.0[0.433]

A/F

Conduit / antennae connectionM20 x 1.5p or 1/2"- 14 NPT

4 Holes M6 x 1.0p x 10 deep

R44.07[1.735]

Sph

58.8

0[2

.315

]

Wireless Valve Position MonitorAccuTrak™ 1100 Ordering guide

Base model11 1100 Engineered resin enclosure

Cover style

4 With beacon

Wireless protocol

W Wireless transmitter module

Enclosure material

R Engineered resin

Beacon type

BY Black/Yellow standard height BM2-Y (std)

Drive shaft output

SN

Standard Westlock shaft (double-D with 6.32mm/1/4” flats) NAMUR std spec shaft VDI/VDE 3845

Rotation options

0R

Standard actionReverse action (clockwise rotation)

Ancillary options

ZEZIHEZEZESI

Wireless ZigBee with external antenna Wireless ZigBee with internal antenna (std with resin enclosures) Wireless HART with external antenna (consult factory) Wireless HART with internal antenna (std with resin enclosures) - (consult factory) Wireless SP100 with external antenna (consult factory) Wireless SP100 with internal antenna (std with resin enclosures) - (consult factory)

Switch/Sensor quantity

AB

Wireless only - no switches (standard) Wireless + 2 internal switches

Conduit

1 One conduit entry

Unit specification

AAAFANXXX

M20 conduits - std. materials and build1/2” NPT conduit - std. material and buildNon standard build code (contact sales office)

Certification

0 Non hazardous

Revision

R* Internal build revision number

11 4 W R BY N R ZE A 1 AAA 0 R1 = Model 114WRBYNRZEA1AAA-0R1


Wireless Valve Position MonitorAccuTrak™ 360, 366, 2600 Metallic enclosure, intrinsically safe, explosion proof

Dimensions

Product Overview

General Description

Features

AccuTrak™ wireless position monitors certified explosion proof

360 - Aluminum enclosure Class I, Div. 1, Groups A, B, C, D/T6 Ta = 60 °C;Class II, Div. 1, Groups E, F, G/T6 Ta = 60 °C;Type 4, 4X Enclosure

366 - Stainless Steel enclosure Class I, Div. 1, Groups A, B, C, D/T6 Ta = 60 °C; Class II, Div. 1, Groups E, F, G/T6 Ta = 60 °C; Type 4, 4X Enclosure

2600 - Aluminum/Stainless Steel enclosure II 2 GD Ex d IIC T* Ex tb IIIC T* Db Tamb -*°C to +*°C IP6X

This position monitor design meets explosion proof area classification and satisfies a wide range of requirements including; robust mechanical protection, Beacon visual indication, and additional entries for auxiliary inputs.

Model 360 Model 366

Model 2600


Aluminum and 316 stainless steel options.Robust design for superior mechanical protection.Standard bolt pattern for mounting to NAMUR actuators with common bracket kits .Global certifications available.

C

D

1

1

2

2

3

3

4

4

A A

B B

C C

D D

SHEET 1 OF 1

DRAWN

CHECKED

QA

MFG

APPROVED

S.Hayes

C.Irwin.

19/03/2012

19/03/2012

DWG NO

MM-031204UK

TITLE

2600/360/366 Series O/A Dimensions

SIZE

CSCALE

REV

A


��&21752/6�/WG





TABLEUsed on:-



24.0

0[0

.945

]

28.9

1[1

.138

]

9.5259.513

.3750.3745[ ]

Ø

4.85[0.191]Ø

3.98

[0.1

57]

8.89

[0.3

50] 3.98

[0.157]

6.7[0.264]

81.0

[3.189] Typ 3 posns

30° Typ

Cover locking screw

127[5.008]Ø

78 [3.0

68]

Beacon fixing M4

Conduit A

Conduit B

Conduit C

57.3

5[2

.258

]

30.6

8[1

.208

]

130.

5[5

.138

]18

9mm

cle

aran

ce fo

r to

p co

ver

rem

oval

57.15[2.250]

SQ

40.0[1.575]

40.0[1.575]

80.00[3.150]

78.7

0[3

.098

]29

.97

[1.1

80]

15.0

[0.5

90]

112

[4.4

07]

133.

0[5

.235

]

166.2[6.542]

4 Holes Ø 5.50 thro'

4 Holes M8 x 1.25p thro'

External earth M6

Available conduit sizes; M20 x 1.25p 6HM25 x 1.25p 6H1/2" - 14 NPT3/4" - 14 NPTG 1/2(Conduits specified at time of order).

9.539.51

.3750.3745[ ]

Ø

6.48

[0.2

55]

6.306.24

.248.246[ ]

3.153.12

.124.123[ ]

Namur Shaft detailsOptional Shaft details

86.0[3.385]

Wireless Valve Position MonitorAccuTrak™ 360/366 Ordering guide

Base model360 366

Aluminum enclosure Stainless Steel enclosure

Shaft output

SDN

Standard (double-D with 1/4” flats)Direct mount to Tyco Keystone 79U or MRP actuators NAMUR

Beacon

BYRGFEABARB1B3B5B7B9

BM2-Y (Standard)BM2-RG (Red Closed/Green Open)BM2-Y-FE (French/English)BM2-BBM2-RBM3-1BM3-3BM3-5BM3-7BM3-9

Conduit

2B3B

Two 3/4” NPT (F) Three 3/4” NPT (F)

Wireless protocol

2MZE2MWE2MSE

ZigBee w/ external antennaWireless HART w/ external antenna (consult factory)ISA SP100 w/ external antenna (consult factory)

Options

00 01 02 03

No switches (standard) 2 Internal switches 2 External switch connections 2 Internal switches & 2 external switch connections

366 N BY 2B 2MZE 00 = Model 366-NBY2B2MZE00



Base model26 2600 flameproof screw top enclosure

Cover style

46

With beaconWithout beacon

Wireless protocol

W Wireless EAGLE transmitter module

Enclosure material

AS

Aluminum316 Stainless Steel

Beacon type

BYGRB1B3B5B7 B900

Black/Yellow (Std)Red/Green90° Flow path BM3-190° Flow path BM3-3 90° Flow path BM3-5180° Flow path BM3-7180° Flow path BM3-9 No beacon

Drive shaft output

SN K

Standard Westlock shaft (double-D with 6.32mm/ 1/4” flats) NAMUR std spec shaft VDI/VDE 3845KTM NAMUR shaft VDI/VDE 3845

Ancillary options

0ZE 0HE0SE

Wireless ZigBee with external exd antenna Wireless HART with external exd antenna (consult factory) Wireless SP100 with external exd antenna (consult factory)


A B C D

Wireless only - no switches (standard) Wireless + 2 internal switches Wireless + 2 external switch connections Wireless + 2 internal switches & 2 external switch connections

Conduit

23

Two conduit entries (2 x M20 std)Three conduit entries - optional adder

Unit specification

AAAXXX

No special content - standard material and buildNon standard build code (contact sales office)

Certification

AI

ATEXIECex

Revision


26 4 W A BY N 0ZE A 2 AAA A R1 = Model 264WABYN0ZEA2AAA-AR1


Wireless Valve Position MonitorAccuTrak™ 2004, 3000 Non hazardous and intrinsically safe, weathertight

Dimensions

Product Overview

General Description

Features

AccuTrak™ wireless position monitors certified intrinsically safe and for non-hazardous applications.

2004 - Aluminum enclosure, non-hazardousType 4, 4X Enclosures

3000 - Aluminum/Stainless Steel/Engineered Resin enclosures, certified intrinsically safeII 2 GD T*°C Ex ia IIC T* Ex iaD 21 T*°C IP6X

These position monitors provide a compact weathertight solution for non-hazardous or intrinsically safe applications where wash downs are a daily occurrence. The high performance resin enclosures offer extreme chemical resistance and superior quality.

Model 2004


Model 3000

The Westlock™ Beacon is manufactured from a high impact strength and corrosion resistant co-polyester that offers 360° instant visual recognition of valve position from up to 150 feet away. All AccuTrak™ products utilize a standardized mounting pattern for easy adaptation to common bracketry. NAMUR shaft output compliant to VDI/VDE 3845 available.Compact design suitable for smaller actuators or manual valve mounting.

Optional shaft details

BC

1

1

2

2

3

3

4

4

A A

B B

C C

D D

SHEET 1 OF 1

DRAWN

CHECKED

QA

MFG

APPROVED

S.Hayes

CMI

16/03/2012

16/03/2012

DWG NO

MM-031201UK

TITLE

3000 Series - Namur shaft

SIZE

CSCALE

REV

A


��&21752/6�/WG





TABLEUsed on:-



134.

00[5

.276

]

110.00[4.331]

148

[5.8

37]

67.0

0[2

.638

]

44.80[1.764]

35.05[1.380]

SQ

57.15[2.250]

SQ

View on underside

17.5

3[0

.690

]

28.5

7[1

.125

]

M8 x 1.25p - 6H x 8mm DEEP MIN4 OFF PLC'S

M6 x 1.0p - 6H x 8mm DEEP MIN4 OFF PLC'S

3.98

3.93 .157

.155[

]

Namur shaft details

12.9

8[0

.511

]

9.5259.513

.3750.3745[ ]

6.306.24

.2480.2457[ ]

A/F 6.35

[0.2

50]

33.0

0[1

.299

]

36.2

5[1

.427

]

Conduit entry x 2See housing machining drawing for options

3.153.12

.1240.1228[ ]

30.20[1.189]

44.80[1.764]

67.0

0[2

.638

]

64[2.523]Ø

9.5259.513

.3750.3745[ ]

Ø

4.85[0.191]Ø

8.89

[0.3

50]

3.98

[0.1

57]

3.983.93

.1567.1547[ ]

A/F

30.2[1.189]


Base model2004 Aluminum enclosure

Shaft output

SDN


Beacon

BYRGFEABARB1B3B5B7B9FC

BM2-Y (Standard)BM2-RG (Red Closed/Green Open)BM2-Y-FE (French/English)BM2-BBM2-RBM3-1BM3-3BM3-5BM3-7BM3-9Flat cover

Conduit

2A Two 1/2” NPT (F)

Wireless protocol

2MZE2MWE2MSE

Zigbee w/ external antennaWireless HART w/ external antenna (consult factory)ISA SP100 w/ external antenna (consult factory)

Options

00 01 02 03


2004 N BY 2A 2MZE 00 = Model 2004NBY2A2MZE00


Wireless Valve Position MonitorAccuTrak™ 3000/3200 Ordering guide

Base model30 3000 intrinsically safe certified

Cover style

46

With beaconFlat cover

Wireless protocol


Enclosure material

ARS

AluminumEngineered resin316 Stainless Steel

Beacon type

BY ABARGRB1B3B5B7B900

Black/Yellow standard height BM2-Y (std)ANSI Blue/ White standard height BM2-BANSI Red/White standard height BM2-RRed/Green standard height BM2-RG90° Flow path BM3-190° Flow path BM3-390° Flow path BM3-5180° Flow path BM3-7180° Flow path BM3-9Flat cover (no beacon)

Drive shaft output

SN K

Standard Westlock shaft (double-D with 6.32mm/1/4” flats) NAMUR std spec shaft VDI/VDE 3845KTM NAMUR shaft VDI/VDE 3845

Ancillary options

0ZE0ZI0HE0HI 0SE0HI

Wireless ZigBee with external antenna (std with AL & SST enclosures) Wireless ZigBee with internal antenna (std with resin enclosures) Wireless HART with external antenna (std with AL & SST enclosures) - (consult factory) Wireless HART with internal antenna (std with resin enclosures) - (consult factory) Wireless SP100 with external antenna (std with AL & SST enclosures) - (consult factory) Wireless SP100 with internal antenna (std with resin enclosures) - (consult factory)


A B C D


Conduit

2 Two conduit entries (all enclosure)

Unit specification

AAAXXX

M20 conduits - std. materials and buildNon standard build code (contact sales office)

Certification

A I

ATEXIECex

Revision


30 4 W A BY N 0ZE A 2 AAA I R1 = Model 304WABYN0ZEA2AAA-IR1


Wireless Valve Position MonitorAccuTrak™ 2007, 2200 Metallic enclosure, intrinsically safe, explosion proof

Dimensions

Product Overview

General Description

Features

AccuTrak™ wireless position monitors certified explosion proof

2007 - Aluminum/Stainless Steel enclosure Class I, Div. 1, Groups C, D/ T6 Ta = 60 °C; Class II, Div. 1, Groups E, F, G/ T6 Ta = 60°C; Type 4, 4X Enclosures

2200 - Aluminum/Stainless Steel enclosures II 2 GD Ex d IIB+H2 T* Ex tb IIIC T* Db Tamb -*°C to +*°C IP6X

The AccuTrak™ 2007/2200 range of position monitors provide flexibility allowing the wireless module to be fitted in a compact integrated unit ready to be mounted directly to a valve or actuator housing. The housing cover has captive screws to prevent loss during installation and maintenance.

The Westlock™ Beacon is manufactured from a high impact strength and corrosion resistant co-polyester that offers 360° instant visual recognition of valve position from up to 150 feet away. All AccuTrak™ products utilize a standardized mounting pattern for easy adaptation to common bracketry.Aluminum and 316 stainless steel options. Terminal strips are pre-wired and numbered with generous working space for ease of use.All units are standard with an additional conduit for easy field wiring and mounting accessories.

Model 2007

Model 2200


BB

C D

1

1

2

2

3

3

4

4

A A

B B

C C

D D

SHEET 1 OF 1

DRAWN

CHECKED

QA

MFG

APPROVED

S.Hayes

C.Irwin

16/03/2012

16/03/2012

DWG NO

MM-031202UK

TITLE

GA - 2200 Series - O/A Dimensions

SIZE

CSCALE

REV

A


��&21752/6�/WG


A NEW DRG 16.03.12 C.Irwin



TABLEUsed on:-



162.62[6.402]

155.

40[6

.118

]

157.

73[6

.210

]33 [1

.297

]

9.5259.513

.3750.3745[ ]

P

28.56[1.124]

57.15[2.250]

SQ

17.6

7[0

.696

]

35.3

6[1

.392

]

28.5

5[1

.124

]

6.35[0.250]

A/F

9.5259.513

.3750.3745[ ]

Ø

13.9

[0.5

46]

6.35

[0.2

50]

Optional shaft arrangement

56.11[2.209]

Namur shaft arrangement

4 Holes 5/16" - 18 UNC X 0.50" deepOR M8 x 1.25p x 8 deep

4 Holes M6 x 1.0p x .375" deep

View on Underside

Conduit Entry x4 maxSee options table on housing

machining drawing for details.

External Earth (M5)

64[2.523]Ø

4.85[0.191]Ø

8.89

[0.3

50]

4.98

[0.1

96]

3.983.93

.1567.1547[ ]

A/F

25.7

[1.0

11]

25.7

[1.0

11]

98.85[3.892]

77.7

0[3

.059

]


Base model2007 Aluminum enclosure

Shaft output

SDN


Beacon



Conduit

2B 4B

Two 3/4” NPT (F) Four 3/4” NPT (F)

Wireless protocol

2MZE2MWE2MSE

ZigBee w/ external antennaWireless HART w/ external antenna (consult factory)ISA SP100 w/ external antenna (consult factory)

Options

00 01 02 03


2007 N BY 2B 2MZE 00 = Model 2007NBY2B2MZE00


Note: For 316 stainless steel enclosure, please add 00124 to the end of your part number built with the ordering guide above


Base model22 2200 flameproof enclosure

Cover style

46


Wireless protocol


Enclosure material

AS

Aluminum316 Stainless Steel

Beacon type



Drive shaft output

SN K


Ancillary options

0ZE0HE0SE

Wireless ZigBee with external Exd antenna Wireless HART with external Exd antenna (consult factory) Wireless SP100 with external Exd antenna (consult factory)


A B C D

Wireless only - no switches (standard)Wireless + 2 internal switches Wireless + 2 external switch connections Wireless + 2 internal switches & 2 external switch connections

Conduit

234

Two conduit entries (2 x M20 std)Three conduit entries - optional adderFour conduit entries - optional adder

Unit specification

AAAXXX

No special content - standard material and buildNon standard build code (contact sales office)

Certification

A I

ATEXIECex

Revision


22 4 W A BY N 0ZE A 2 AAA A R1 = Model 224WABYN0ZEA2AAA-AR1


Wireless Valve Position MonitorAccuTrak™ 9468, 3300, 3500 Non incendive, intrinsically safe, weathertight

Dimensions

Product Overview

General Description

Features

AccuTrak™ wireless position monitors certified non-incendive, intrinsically safe and for non-hazardous applications. Internal antenna can be used with all engineered resin enclosures.

9468 - Aluminum enclosure, non-incendiveClass I, Div. 2, Groups A, B, C, D/T6 Ta = 60 °C; Class II, Div. 2, Groups E, F, G/T6 Ta = 60 °C; Type 4, 4X Enclosures

3300 - Aluminum/Stainless Steel/Engineered Resin enclosures, certified intrinsically safe II * GD T*°C Ex ia II* T* Ex t IIIC T135 °C Da IP6X

3500 - Aluminum/Stainless Steel/ Engineered Resin enclosuresNon-hazardous, weatherproof

These mid-size housings can be supplied with a clear cover and allow the wireless module to be fitted with the option of 3 position conduit entries. The covers have captive screws to prevent lost screws during installation and maintenance.

The Westlock™ Beacon is manufactured from a high impact strength and corrosion resistant co-polyester that offers 360° instant visual recognition of valve position from up to 150 feet away. Robust stainless steel conduit entry inserts provide protection from excessive torque and reliable grounding. NAMUR shaft option compliant to VDI/VDE 3845 available.

C

D E

1

1

2

2

3

3

4

4

A A

B B

C C

D D

SHEET 1 OF 1

DRAWN

CHECKED

QA

MFG

APPROVED

S.Hayes

C.Irwin

20/03/2012

20/03/2012

DWG NO

MM-031206UK

TITLE

3300/3400/3500 (LG1) Series O/A Dimensions

SIZE

CSCALE

REV

A


��&21752/6�/WG





TABLEUsed on:-



133[5.228]

130

[5.1

18]

133

[5.2

36]

65 [2.5

73]

57.15[2.250]

SQ

35.05[1.380]

SQ

28.57[1.125]

17.53[0.690]



64[2.523]Ø

55[2.185]

37.8

[1.4

87]

43.2[1.700]

11.1

8[0

.440

]

152.

6[6

.009

] Sta

ndar

d be

acon

78.4

[3.0

87] F

lat

cove

r

28.7

1[1

.130

]

9.5259.513

.3750.3745[ ]

Ø

4.85[0.191]Ø

3.91

[0.1

54]

8.89

[0.3

50]

3.9803.930

.1567.1547[ ]

A/F

Namur Shaft details

13.9

[0.5

47]

6.35

[0.2

50]

6.306.24

.2480.2457[ ]

A/F

Optional Shaft details

118.

20[4

.654

] Low

pro

file

beac

on

3.153.12

.1240.1228[ ] 9.525

9.513

.3750.3745[ ]

Ø

Conduit entry 2 posnsM20 standard

(Other thread options available)

View on underside

Model 9468

Model 3300

Model 3500



Base model9468 Engineered resin enclosure

Shaft output

SDN


Beacon



Conduit

2A 2B

Two 1/2” NPT (F) Two 3/4” NPT (F)

Wireless protocol

2MZE 2MWE 2MSE 2MZI 2MWI 2MSI

ZigBee w/ external antenna Wireless HART w/ external antenna (consult factory) ISA SP100 w/ external antenna (consult factory) ZigBee w/ internal antenna Wireless HART w/ internal antenna (consult factory) ISA SP100 w/ internal antenna (consult factory)

Options

00 01 02 03

No switches (standard) 2 Internal switches 2 External switch connections 2 Internal switches & 2 External switch connections

9468 N BY 2A 2MZE 00 = Model 9468NBY2B2MZE0000124


NOTE: For 316 stainless steel enclosure, please add 00124 to the end of your part number built with the ordering guide above.


Base model33 3300 intrinsically safe certified

Cover style

46


Wireless protocol


Enclosure material

ARS

AluminumEngineered resinStainless Steel

Beacon type



Drive shaft output

SN K


Ancillary options

0ZE 0ZI 0HE 0HI 0SE 0SI



A B C D


Conduit

23


Unit specification

AAAXXX


Certification

A I 0

ATEX IECex General purpose/non hazardous

Revision


33 4 W S BY N 0ZE A 2 AAA A R1 = Model 334WSBYN0ZEA2AAA-AR1



Base model35 3500 non-hazardous applications

Cover style

46


Wireless protocol


Enclosure material

ARS

AluminumEngineered resinStainless Steel

Beacon type



Drive shaft output

SN K

Standard Westlock shaft (double-D with 6.32mm/1/4” flats) NAMUR std spec shaft VDI/VDE 3845KTM NAMUR shaft VDI/VDE 3845

Ancillary options

0ZE 0ZI 0HE 0HI 0SE 0SI



A B C D


Conduit

23


Unit specification

AAAXXX


Certification

A I 0

ATEX IECex General purpose/non hazardous

Revision


35 4 W R BY N 0ZE A 2 AAA 0 R1 = Model 354WRBYN0ZEA2AAA-0R1


Wireless Valve Position MonitorSystem components

Ordering GuideWestlock P/N Description

Handheld WHZ00011 Handheld (WH) with ZigBee, Non Ex

Routers and Gateways

WRG00035 Wireless Router (WR), in plastic box, IP66, 7-36 V, backup rechargeable battery, with 5 dbi antenna, 2 gland connections, LF control

WRG00036 Wireless Gateway (WG) with Ethernet and USB, in plastic box, IP66, 7-36 V, backup rechargeable battery, with 5 dbi antenna, 2 gland connections, LF control

WRG00020 Wireless Router (WR), in plastic box, IP66, 7-36 V, backup rechargeable battery, with 5 dbi antenna, 2 gland connections, Ex Zone 2

WRG00021 Wireless Gateway (WG) with Ethernet and USB, in plastic box, IP66, 7-36 V, backup rechargeable battery, with 5 dbi antenna, 2 gland connections, Ex Zone 2

WRG00024 Wireless Router (WR), in plastic box, IP66, 7-36 V, backup rechargeable battery, with 5 dbi antenna, 2 gland connections, Ex Zone 2, LF control

WRG00025 Wireless Gateway (WG) with Ethernet and USB, in plastic box, IP66, 7-36 V, backup rechargeable battery, with 5 dbi antenna, 2 gland connections, Ex Zone 2, LF control

WRG00022 Wireless Router (WR), in plastic box, IP66, 7-36 V, backup rechargeable battery, with 5 dbi antenna, gland connection, LF control, Ex Zone 1 *

WRG00023 Wireless Gateway (WG) with Ethernet and USB, in plastic box, IP66, 7-36 V, backup rechargeable battery, with 5 dbi antenna, gland connections, LF control, Ex Zone 1 *

WRG00031 Connectivity Server with 1 Ethernet Gateway (WG) net port and 3 Serial (RS232/RS485) Modbus RTU port, Industrial box

WRG00032 Connectivity Server with 1 Ethernet Gateway (WG) net port and 1 Ethernet Modbus TCP port, Industrial box

WRG00033 Connectivity Server with 1 Ethernet Gateway (WG) net port and 1 Ethernet OPC port,industrial box

WRG00034 Connectivity Server with 1 Ethernet Gateway (WG) net port and 1 Ethernet HART port, industrial box

WRG800005 Lambda DSP100-24 VDC 100 W 90-264 V 47/63 Hz DIN Rail power supplyWRG70001 14 dbi outdoor panel antenna, N type connector with 1.5 m RF cable and mounting bracket

WRG70002 Omni directional 8 dbi outdoor antenna, N type with 1.5 m RF cable


* Contact Westlock for further information on this item

Wireless Valve Position MonitorComponents

Ordering GuideWestlock P/N Description

Software Management Systems WMS18011 Wireless Management System (WMS), lite, latest version, up to 30 VDWMS18012 Wireless Management System (WMS), lite, latest version, up to 60 VDWMS18013 Wireless Management System (WMS),lite, latest version, up to 120 VDWMS18014 Wireless Management System (WMS), lite, latest version, additional 60 VDOSP18011 Progate OPC server, basic (100 tags)WMS13001 Additional WMS user guideWMS19001 Westlock Gateway based on rigid industrial PC, Intel dual Core 2.2 GHz, 2 GB memory, 2.5", 80 G SATA

HDD, fanless, XP embedded, 24 VDC, fully installed and tested with WMS (license not included) ready to operate.

WMS21011 Wireless Management System (WMS) SERVER, one client, latest version, up to 30 VDWMS21012 Wireless Management System (WMS) SERVER, one client, latest version, up to 60 VDWMS21013 Wireless Management System (WMS) SERVER, one client, latest version, up to 120 VDWMS21014 Wireless Management System (WMS) SERVER, one client, latest version, additional 60 VDWMS11001 Wireless Management System (WMS) additional client, latest versionWMS11012 Wireless Management System (WMS) Modbus RTU connectivity, latest versionWMS11013 Wireless Management System (WMS) Modbus TCP connectivity, per master (PLC), latest versionWMS11014 Wireless Management System (WMS) OPC interface connectivity, latest versionWMS11015 Wireless Management System (WMS) HART interface connectivity, latest versionWMS18015 Wireless Management System (WMS), lite, latest version, up to 5 VD, Demo purposes, included in

Starter Kit

AccessoriesWAC00014 Ethernet Switch MOXA EDS305T 5 ports Switch 24 VDCWAC00015 AnyBus AB7000 Modbus RTU to Profibus DP convertor 24 VDC + GSD fileWAC00016 Stainless Steel Box with front door, wall mounted, 60x40x20 cm, fan/thermostat, DIN RAIL terminal

blocks and 8 glands (4.5-6 mm or 6-8 mm cable diameter), EX certified, IP66, including mounting of system peripherals as required (fully tested)

WAC00017 Stainless Steel Box with front door, wall mounted, 80x60x25 cm, fan/thermostat, DIN RAIL terminal blocks, and 12 glands (4.5-6 mm or 6-8 mm cable diameter), EX certified, IP66, including mounting of system peripherals as required (fully tested)

WAC00018 Lightning Arrestor HD2159WAC00019 Accessories for Stainless Steel Box (EAC00016 and EAC00017) - 24 V fan and filter, thermostat, switch

with key, LED indicator, terminal block, DIN rails, plastic conduits, cables, etc.

WAC00020 Stainless Steel Box with front door, wall mounted, 40x30x15 cm, DIN RAIL terminal blocks, 4 glands, EX certified (the box), IP66, the box can include Ethernet Switch and Power supply.

US/Canada: Saddle Brook, NJ

Ph: +1 201 794 7650

Fax: +1 201 794 0913

E-mail: westlockinfo@westlockcontrols.

com

Europe: Kent, England

Ph: +44 1892 519046

Fax: +44 1892 707620

E-mail: [email protected]

Asia: Singapore

Ph: +65 6484 0239

Fax: +65 6484 4408


South America: Sao Paulo, Brazil

Ph: +55 11 2588 1400

Fax: +55 11 2588 1410


Page 22www.westlockcontrols.com Copyright © Westlock. All rights reserved

Documents

Wireless Valve Monitoring System - PEI-FRANCE.com