WIRING DIAGRAMS AND ELECTRICAL SCHEMATICS...Page 57 WIRING DIAGRAMS AND ELECTRICAL SCHEMATICS F-650 Chassis Cab Wiring Harness and Connector Layout BATTERY T1 T2 T3 + – FB C4 C3

WIRING DIAGRAMS AND ELECTRICAL SCHEMATICS

F-250/350 Pickup, In-Bed Tank Wiring Harnesses and Connector Layout

IN-B

ED

LPA

IN-B

ED

LPA

FU

EL

TA

NK

FU

EL

TA

NK

UNDERHOOD HARNESSCAN HARNESS

REAR FRAME HARNESS

IN-TANK HARNESSSOLENOID HARNESS

IN-BED FUEL TANK JUMPERFTPT JUMPER HARNESS

212427

16

IN-B

ED

LPA

FU

EL

TA

NK

9 41

4B4A

9

41

30

47

15

27

8

11

23 9

5

1

1

35

5155

GND

GNDR2

PASSTHRU

GNDR1

BATTERY

+–

1 13 12

7

913

16

41A1BGND

1

4

*FTPT Harness depends upon the Ford Fuel Tanks

6

*

100187a

APPROXIMATE LOCATION OF LPA SYSTEM HARNESSES AND CONNECTORS


F-650 Chassis Cab Wiring Harness and Connector Layout

BATTERY

T3T2T1+ –

FB C4

C3C3

C1

G1

C2

14

7

14

7

C7

C9C8

C10 C16 C15 C14C15 C14

C13C19 C13 C11C12

C13C13C19

C18

C18

C11C12

C6

C5

T4

UNDERHOOD HARNESS

CAN HARNESS

IN-TANK HARNESSTANK SOLENOID HARNESSFUEL TANK JUMPER HARNESS

IN-TANK HARNESS (LH AND RH)1 FUEL PUMP #1 INLINE 2-PIN4 FUEL PUMP #2 INLINE 2-PIN7 GROMMET

UNDERHOOD HARNESSC3 UNDERHOOD/CAN INLINE

CONNECTOR 2-PINC4 SRM 46-PIN

UNDERHOOD HARNESS (CONT.)C5 IPTS 4-PINC6 FRPCM 6-PINC7 FLIM 4-PINC8 FORD EFPR 8-PINC9 RCT EFPR 8-PINC10 TO FORD INLINE CONNECTOR 8-PINC11 UNDERHOOD/IN-TANK FP#1 INLINE

(LEFT TANK) 2-PINC12 UNDERHOOD/IN-TANK FP#2 INLINE

(LEFT TANK) 2-PINC13 TANK SOLENOID INLINE CONNECTOR

(LEFT TANK) 4-PINC14 UNDERHOOD/FUEL TANK JUMPER

INLINE CONNECTOR 2, 4-PIN

UNDERHOOD HARNESS (CONT.)C15 UNDERHOOD/FUEL TANK JUMPER

INLINE CONNECTOR 1, 4-PINC16 UNDERHOOD/FUEL PUMP AND

SENDER INLINE CONNECTOR 4-PINFB AUX FUSE BOXT1 PWR #1 RING TERMINALT2 PWR #2 RING TERMINALT3 GROUND RING TERMINALT4 TERMINAL INSERTED IN SPLICE PACK

TANK SOLENOID HARNESS (LH AND RH)C13 UNDERHOOD/TANK SOLENOID INLINE

CONNECTOR 4-PINC18 SUPPLY VALVE SOLENOID 2-PINC19 FUEL SENDER 2-PIN

FUEL TANK JUMPER HARNESSC11 FUEL TANK JUMPER/IN-TANK INLINE 1

(RIGHT TANK) 2-PINC12 FUEL TANK JUMPER/IN-TANK INLINE 2

(RIGHT TANK) 2-PINC13 FUEL TANK JUMPER/TANK SOLENOID INLINE

(RIGHT TANK) 4-PINC14 FUEL TANK JUMPER/UNDERHOOD INLINE 2, 4-PINC15 FUEL TANK JUMPER/UNDERHOOD INLINE 1, 4-PIN

CAN HARNESSC1 BODY MODULE 12-PINC2 TO FORD HARNESS CONNECTOR 12-PINC3 CAN/UNDERHOOD IN-LINE CONNECTOR 2-PING1 GROMMET

100254a

APPROXIMATE LOCATION OF LPA SYSTEM HARNESSES AND CONNECTORS


F-450/550 Roush Wiring Harnesses (Note: This wiring harness print does not include the attachment locations for the ROUSH CleanTech tank jumper harness to the rear chassis harness.)

100257a

CAN HARNESS

FUEL TANK JUMPER HARNESS

FORDHARNESS

CONNECTOR

TRAILER BRAKEMODULE CONNECTOR(IF EQUIPPED)

TO ROUSHHARNESS

TO ROUSHHARNESS

TO ROUSHHARNESS

TO ROUSHHARNESS

TO ROUSHHARNESS

TO ROUSHHARNESS

TO CANHARNESS

SYSTEMGROUND

MODULEGROUND

TO FORD AUXENGINE INLINE

MODULE

TO FORDHARNESS

TO REARFRAME

HARNESS

TO REARFRAME

HARNESS

TO IPTSSRM

TO FLM

BATTERYPOSITIVE

FUSE BOX

TOSOLENOID

MODULE

UNDERHOODHARNESS

TO ROUSHUNDERHOOD

HARNESS

TO ROUSHUNDERHOOD

HARNESS

CONNECT TOFORD HARNESS

FPCM

TO FUEL TANKSENDER

SOLENOIDTO FUEL

TANK 2 PWR

TO FUELTANK 1 PWR

FRAMEGROUND

TO FORD FUEL PUMPHARNESS CONNECTOR

TO FORD FPCM MODULEFUEL PUMP CONTROLMODULE 1

TO ROUSH FPCM MODULEFUEL PUMP CONTROL

MODULE 2

REAR CHASSISHARNESS


F-650 Chassis Cab, Roush Wiring Harnesses

SRMC4

FRPCMC6

IPTSC5

FLIMC7

UH/CANInline

C3

GND-BATT

TO SPLICEPACK(PIN D)

TERMINAL

FUSE_BOX

C4-FAR_PWR_1 R_PWR_2

C4-MA

ROUSH EFPRC9

FORD EFPRC8

UH/FORDINLINE

C16

UH/FORDInlineC10

UH/IN-TANKINLINE 1

(FUEL PUMP)C11

(LH TANK)

UH/IN-TANKINLINE 2

(FUEL PUMP)C12

(LH TANK)

UH/TANKSOLENOID

INLINEC13

(LH TANK)

UH/TANKJUMPERInline 1

C15

UH/TANKJUMPERInline 2

C14

100255a

FORD HARNESSCONNECTOR

(12-PIN)C2

BODY MODULE(12-PIN)

C1

GROMMET

CAN HARNESS

TANK JUMPERHARNESS

UNDERHOODHARNESS

TANK SOLENOID HARNESS(LONG AND SHORT TANKS)

CAN/UNDERHOODINLINE CONNECTOR

(2-PIN)C3-F

BA

AB

TANK SOLENOID/UNDERHOOD INLINE

(4-PIN)C13-M

FUEL SENDER(4-PIN)

C19

SUPPLYVALVE

SOLENOID(2-PIN)

C18

UNDERHOOD/FUEL TANK JUMPERINLINE CONNECTORC14

FUEL TANK JUMPER/IN-TANK INLINE 2(RH TANK)C12-M

UNDERHOOD/FUEL TANK JUMPERINLINE CONNECTOR

C15

IN-TANK INLINE 1(RH TANK)

C11-M

FUEL TANK JUMPER/TANK SOLENOIDINLINE (RH TANK)

C13-F


F-53/59 Roush Wiring Harnesses


F-250/350 Pickup, F-450/550 Electrical Schematic — CAN Bus Jumper Harness

100189a

Connector

1

CONNECT TO TRAILERBRAKE MODULE

PLUG

Connector

5

CONNECT TO FORD HARNESSCONNECTOR C2142

147 56

9

1

2

3

4

7

5

6

8

9

10

11

14

12

13

CAN-H(+)_1

CAN-H(-)_1

FUSE_18

BRK_PED_POS

GND

FUSE_33

TOW_BRK

CAN-H(-)_2

CAN-H(+)_2

Connector

9

PLUG

CONNECT TO ROUSH UNDERHOODHARNESS

PLUG

PLUG

GROMMET

PASS-THROUGH

101114 1213 8

23

A

B

C

D

E

F


F-250/350 Pickup Electrical Schematic — FTPT Jumper Harness

r

Connector

1

CONNECT TO FTPT

CONNECT TO FTPT

Connector

4

C

VERSION DEPENDS ONTANK CONFIGURATION

ONNECT TO FORD HARNESS (14405)

1

2

3

1

2

3

FTP

SIGRTN

FTP_REF

FTP

SIGRTN

FTP_REF

Connector

1Connector

6

CONNECT TO FORD HARNESS (14405)

1

2

3

A

B

C

FTP

SIG_RTN

FTP_REF

FTP

SIG_RTN

FTP_REF

100193a


F-650 CAN Harness

SP1909

SP1908

C1_FORD_HARNESS_CONNC1

6

910

87

7 6

12 1

32

12

54

11

C3-F

AB

FORD_Gateway_Module

MSCAN(-)MSCAN(+)LAPISBICPBPSHIP-1HSCAN(-)HSCAN(+)HIP-2HIP-3SCSNOT USED

1908C

2181218021845033814

1909B1909A1908A

1909C

1908B1045A1045B

151ZA100

100261a

1

6

910

87

32

12

12 1

7 6

54

11

1


F-650 Fuel Tank Jumper Harness

C15- F C13_F

C14- M

A

A

B

D

C

B

C

D

C12- M

C11- M

A

B_SOLRTN

B_FLRTN

B_FLSND

B_FPPWR_1

B_FPRTN_1

B_FPPWR_2

B_FPRTN_2

B_SOLPWR

B

A

B

A

B

C

D

A

B

C

D

100264a


F-650 Underhood Harness Electrical Schematic

100269a

NOT USEDNOT USED

NOT USED

NOT USED

PLUG

NOT USED

NOT USED

PLUG

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

PLUG

NOT USED

PLUG

PLUG

PLUG

NOT USED

NOT USEDNOT USED

PLUG

PLUG

PLUG

PLUG

PLUG

PLUG

BATTERY +

BATTERY +

S7

PIN1

PIN2

PIN3

PIN4

PIN5

PIN6

PIN7

PIN8

PIN1

PIN2

S5

C8FORD EFPR

3

7

5

8

4

6

2

1

GND-BATT

S6

STERM_2

S4

STERM_4

C12PRI FUEL PUMP 2

A

B

C10FORD FUEL TANKHARNESS

1

2

3

4

5

6

7

8

C11PRI FUEL PUMP 1

A

B

A

B

S2

STERM_3

S1

R_PWR_2

S17

S12

S9

S8

STERM_1

S13

S14

R_PWR_1

S15

PIN1

PIN2

PIN3

PIN4

C16FORD FUEL TANK HARNESS

T4

T1

T2

T3

1

2

3

4

1

2

3

4

5

6

7

8

9

4516

312

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

A

B

C

D

C13PRIMARY TANK SOLENOID HARNESS

A

B

C

D

C3CAN

A

B

C6FRPCM

C

D

B

E

A

F

S3

C9ROUSH EFPR

3

7

5

8

4

2

6

1

A

B

C

D

S11

C15FUEL TANK JUMPER

A

B

C

D

AB

S16

C7FUEL LEVEL INTERFACE MODULE

A

B

C

D

S10

C14FUEL TANK JUMPER

A

B

C

D

A

B

C

D

TERMINAL C4-M1

FUSE BOX

F5

F6

E5

E6

F3

F4

E3E4

F1

F2

E1

E2

A3

A1

A2

A5

B3

B1

B2

B5

C3

C1

C2

C5

C4-F1

C5IPTS SENSOR

3

2

4

1

RELAY_B

SEC_TANK_PUMP_1

DEV432

PRI_FUEL_TANK

FUSE_5_20AA B

RELAY_C

SEC_TANK_PUMP_2

FUSE_3_20AA B

FUSE_6_5AA B

VPWR

NOT_USED_1

FUEL PUMP COMM.

GND

FUEL PUMP PWR

ENS

FUEL PUMP MONITOR

FUEL PUMP RETURN

FUSE_4_20AA B

FUSE_1_25AA B

FUSE_2_10AA B

DEV434

desc

KEY ON PWR

PWM DUTY CYCLE

GND

FUEL GAUGE SENDER SGN

SUPPLY_SOL

FLOW_CNTL_SOL

BLEED_SOL

BLEED_SOL_RTN

FLOW_CNTL_SOL_RTN

SUPPLY_SOL_RTN

VPWR

NOT_USED_1

FUEL PUMP COMM.

GND

FUEL PUMP PWR

ENS

FUEL PUMP MONITOR

FUEL PUMP RETURN

C4SRM MODULE

PIN1

BATT+

FUEL LEVEL SENDER # 1

PIN4

FUEL RAIL TEMPERATURE

PIN6

FUEL RAIL PRESSURE

PIN8

PIN9

FUEL LEVEL SENDER # 2

PIN11

PIN12

PIN13

SPARE INPUT_1

EFPR DIAGNOSTIC FEEDBACK

PIN16

BLEED SOLENOID

SPARE INPUT_2

PIN19

PIN20

PIN21

PIN22

PIN23

PIN24

XDRP +5V

WAKE

PIN27

FORD CAN+

SPARE INPUT_3

PIN30

GROUND

PIN32

FLOW CONTROL SOLENOID

FUEL PUMP RELAY

SPARE OUTPUT_1

SPARE OUTPUT_2

FUEL LEVEL OUTPUT (PWM)

PIN38

PIN39

XDRG

PIN41

PIN42

FORD CAN-

FUEL TANK SOLENOID

PIN45

SUPPLY SOLENOID

TEMP OUT

PRESSURE OUPUT

GND

PWR

FG_RTN

FG_RTN

PUMP_ACTIVE

B_FLRTN

GND_12

A_TANK_SOL

FL_SND

FPM_2

VPWR_P2

A_FLRTN

B_FLSND

CAN-H(+)

FLOW_CNTL_SOL

SUPPLY _SOL

BLEED_SOL

FG_SND

IP_TEMP

IP_GND

SRM_PWR_1

BLEED_SOL_RTN

FLOW_SOL_RTN

FL_RTN

CAN-H(-)

SUPP_SOL_RTN

SRM_PWR_2

IP_PRES

FG_RTN_SRM

IP_PWR

GN

D_1

B_SOL_1

B_FPPWR_2

GND

B_FPRTN_1

B_FPRTN_2

FORD_GND_1FORD_GND_3

FPC

_2

FPM_1

A_F

PP

WR

_1

A_F

PR

TN_1

VP

WR

_2

DRAIN_4

DR

AIN

_3

DR

AIN

_1

DRAIN_2

ENS_1ENS_3

A_F

PP

WR

_2

A_FPRTN_2

A_F

PR

TN_2

VPWR_1

FPC_1FPC_3

PUMP_PWR_6

PUMP_PWR_2

VP

WR

_RI

PWR_W

PWR_W_1

PWR_W_2

PUMP_PWR_3

PUMP_R2

PU_AC_2

B_FPPWR_1

PWR_W_6

B_SOLRTN

GND_4

GN

D_4

PUMP_PWR

PUMP_R1

B_F

PP

WR

_B

PUMP_PWR_4

PUMP_PWR_5

FOR

D_G

ND

_2

EN

S_2

ELECTRICAL CENTER(FUSE BOX)

D1

D4

D2D5D3

A1

A4

A2A5A3

B1

B4

B2B5B3

C1

C4

C2C5C3

RELAY C RELAY B

E6 E5 E4 E3 E2 E1

F6 F5 F4 F3 F2 F1

RELAY A

RELAY DFUSE 2FUSE 4FUSE 6

FUSE 1FUSE 3FUSE 5


F-53/59 CAN Harness

CAN-H (+)

CAN-H (-)

PLUG

PLUG

PLUG

KEY_PWR

CAN-H (-)

CAN-H (+)

KEY_PWR

CAN-H (-)

CAN-H (+)

KEY_PWR

CAN-H (-)

CAN-H (+)

KEY_PWR

CAN-H (-)

CAN-H (+)

KEY_PWR PIN-13

SP3

C1-FPIN-4

SP2

C1-M

6

1 4 4 1

5 58 8

5

3

8

7

C2-F

A

A

B

C

C D

D

E

F

F

PIN-5

SP1

298D

298C

298B

1909D

1908D

1908C 1908A

1908B

1909B

1909C 1909A

298A

6

5

3

8

7

4

100263a

4


F-53/59/250/350/450 Rear Frame Harness Electrical Schematic

Connector

1

Connector

9

CONNECT TO FORD FPCMHARNESS CONNECTOR

TO FORD FPCM MODULE (FUELPUMP CONTROL MODULE)

TO ROUSH FPCM MODULE (FUELPUMP CONTROL MODULE)

1 2 3 4 75 68 1 2 3 4 75 68

CONNECT TO FORD FUEL PUMPHARNESS INLINE CONNECTOR

Connector

21

Connector

24

Connector

12Connector

13

Connector

30

1

2

3

4

7

5

6

8

S1

PLUG

PLU

G

VPWR_1

FPC_1

GND_1

A_F

PP

WR

_1

ENS_1

FPM_1

A_F

PR

TN_1

VP

WR

_2

VPWR_RI

S4

VP

WR

_P2

TO FUEL TANK JUMPERHARNESS INLINE CONNECTORS

B A B A

S2

FPC

_2

FPC

_3

EN

S_2

EN

S_3

PLUG

PLUG

A_F

PP

WR

_2

A_F

PR

TN_2

S3

PLU

G

GN

D_2

GN

D_3

D C B A

A_S

OL_

1

A_S

OLR

TN_1

A_F

LS_1

A_F

LSR

TN_1

S6

SH

ILE

D_1

SH

ILE

D_2

SH

ILE

D_3

SH

ILE

D_4

SH

IELD

_5

FRAME GROUND(SHIELD)

4

3

2

1

PLUG

PLUG

FG_SND

A

B

C

D

E

F

TO ROUSH UNDERHOOD HARNESSINLINE CONNECTOR

A

BConnector

41

TO ROUSH UNDERHOOD HARNESSINLINE CONNECTOR

S5

VPWR_RO

FL_SRTN

VPWR_RI

PLUG

FPM_2

Connector

27

GRAY BLACK

TO FUEL TANK JUMPERHARNESS INLINE CONNECTOR

RING TERMINAL

GND

14

58

4 1

8 5

4 1

8 5

100266a


F-53/59/250/350/450 Underhood Harness Electrical Schematic

100267a

To BatteryPositive

2

SUPP

LY_S

OL

BLEE

D_S

OL_

RTN

BLEE

D_S

OL

FLO

W_C

NTL

_SO

L

SUPP

LY_S

OL_

RTN

S1

PWR_W

A2A4A1

A3

A5

25A

10A

Connector

8

Connector

1

5A

3 5 7 1510 17 43

28

25 26 29

33 34 35 36 3731

40

44 46

1 2 3 4

FLO

W_C

NTL

_SO

L_R

TN

SOLENOID_PWR

IPTS

_PW

R

IPTS

_TEM

P_O

UT

IPTS

_PR

ES_O

UT

IPTS

_GN

D

A

B

C

D

E

F

VPWR_RO

20A

FRAME GROUND

S2

VPWR_RI

FL_SND

FL_RTN_1S3

FG_RTN

FG_SND

TANK_SOL_RTN

GN

D1

GND2 GND3

SRM_PWR

A

B

C

D

E

F

KEY_

PWR

_1

KEY_PWR_2

PLUG

CAN-H_1(-)

CAN-H_1(+)

TO REARFRAME

HARNESS

TO REARFRAME

HARNESS

TO CANHARNESS

Connector

11

Connector

15

Connector

47

Connector

23

Connector

27

FL_RTN_2

A1 = 85A2 = 86A3 = 30

A4 = 87AA5 = 87

TO IPTS TO SOLENOIDMODULE

TO SRM

ELECTRICAL CENTER(FUSE BOX)

TO FLIM

A

B

C

D

FG_RTN_SRM

S5

Connector

35

PWR

S4

PWR_W_1

PWR_W_2

PWR_W_3

PWR_W_6

PLUG

SRM_PWR_2

A

B

RELAYNO CONTACT20A@14VDC

16

15

14

13

12

11

9

10

8

7

6

5

4

3

1

2

TO FORD HARNESS12C508 (C1168)

TO FORD AUX ENGINEINLINE MODULE

Connector

51Connector

55

16

15

14

13

12

11

9

10

8

7

6

5

4

3

1

2

PLUG

S8J1 J1A

J2J9

J10J3

J11J4

J12J5

J6

J7

J8

J13

J14

J15

J16

PLUG

SRM_PWR_1

AB

FDD EE

C

FPM_2

F5

E1 E2

F1 F2

E4E3

GND_R2FRAME GROUND

Initial Print A.A20111403

Connector

GND

F6

4

32

1

4544

29

15

46

163

PBT/ASA-GF2018

32

21

3130

17

A1

D1

D4

D2D5D3

A1

A4

A2A5A3

B1

B4

B2B5B3

C1

C4

C2C5C3

RELAY C RELAY B

E6 E5 E4 E3 E2 E1

F6 F5 F4 F3 F2 F1

RELAY A

RELAY DFUSE 2FUSE 4FUSE 6

FUSE 1FUSE 3FUSE 5


F-53/59/450 Fuel Tank Jumper Harness Electrical Schematic

100268a

D

C

B

A

D

C

B

ASOLENOID_SPLY

SOLENOID _RTN

FUEL_LEVEL _RTN

FUEL_LEVEL _SPLY

B

A

B

A

B

A

B

A

FUEL_PUMP_PWR_1

FUEL_PUMP_PWR_2

FUEL_PUMP_RTN_1

FUEL_PUMP_RTN_2

FRAME GROUND(SHIELD)

S1

Connector

1B

Connector

4Connector

9

Connector

13

Connector

16

SHIELD_1SHIELD_2

CONNECT TO REAR FRAMEHARNESS INLINE CONNECTOR

CONNECT TO IN-TANK HARNESSINLINE CONNECTOR

CONNECT TO TANK HARNESSINLINE CONNECTOR

SHIE

LD_3

Connector

GND

BLACK

GRAY

Connector

1A



BLACK

GRAY

CONNECT TO IN-TANK HARNESSINLINE CONNECTOR

Documents

WIRING DIAGRAMS AND ELECTRICAL SCHEMATICS...Page 57 WIRING DIAGRAMS AND ELECTRICAL SCHEMATICS F-650 Chassis Cab Wiring Harness and Connector Layout BATTERY T1 T2 T3 + – FB C4 C3