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THE ECOLOGICAL MONITORING CENTER

2

JSC “Belgorkhimprom” Activity

JSC “Belgorkhimprom”

Scientific part Design partScientific development

and research

Project documentation

- Work package for ore-dressing plant;

- Ecological package plan within project boundaries;- Topographic works;- Mine’s ecological installation and lift diagnosis;- Conveyor belt testing on fire hazard and fire resistance;

- Scientific and technical activity on ensuring fire safety.

- Work package for ore-dressing plant;

- Ecological package plan within project boundaries;- Topographic works;- Mine’s ecological installation and lift diagnosis;- Conveyor belt testing on fire hazard and fire resistance;

- Scientific and technical activity on ensuring fire safety.

- Design and survey works general designer’s functions realization;

- Design of mineral deposits development objects;

- Productions’ and objects’ design in highly explosive environment and with harmful substances;

- Design: gas-supply system boiler room with steam and water-heating boilers mining equipment spring lift automatic fire alarm and automatic firefighting systems local telephony line structure and electrical installation for mining production

- Design and survey works general designer’s functions realization;

- Design of mineral deposits development objects;

- Productions’ and objects’ design in highly explosive environment and with harmful substances;

- Design: gas-supply system boiler room with steam and water-heating boilers mining equipment spring lift automatic fire alarm and automatic firefighting systems local telephony line structure and electrical installation for mining production

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EMC Work Direction

JSC “Belgorkhimprom”

(EMC)

Collaboration with foreign investors in energetic and

ecological field

Investment projects realization on introduction of present-day technology

Investment projects realization on increasing of renewable energy sources

usage

Designing of joint implementation projects,

projects on mechanism of clean development, quota

trade and project on mechanism of voluntary

emission reduction

Studying and introduction of the newest scientific

studies in the energy and energy efficiency spheres

Realization of waste products utilization projects

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Partners in the Republic of Belarus

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PRL of Project “PA “Belaruskali”

2хГМ-50-14/250

3хБ-25-15/350

Modular boiler room

2хПТВМ-30м

Replacement

Natural gas

BOILER ROOM

Switching of existing fuel (black

oil)

GAS SUPPLYGAS SUPPLY OF THE OF THE 22ndnd OREORE DEPARTMENT OF RUEDEPARTMENT OF RUE ««PAPA « «BelaruskaliBelaruskali»»

Project proponent:

TECHNOLOGICAL EQUIPMENT

Drum dryer fire chamber 5хСБ 3,2х22м

Furnace 3хСКС-6 (Granulation department №2)

Furnace 3хСКС-6(Granulation department №3)

Fire chamber area for upgrading junction dryer СУ-1

Switching of existing fuel (black

oil)

Natural gas Carbon finance share –

from 8,6% to 11,5% from the project cost

Greenhouse gases emission reduction –

20 353 t СО2/year

Greenhouse gases emission reduction in a period from 2009 to 2012 –

81 412 t СО2

Project realization costs -

7 088,2 thousand €

 

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BOILER ROOM

КВГМ-50

ГМ-50-14/250

ГМ-50-14

2хДЕ-25-14

Switching of existing fuel (black

oil)

Natural gas

PRL of Project “PA “Belaruskali”

GASGAS SUPPLYSUPPLY OF THE OF THE 33nd nd ORE DEPARTMENT OF RUEORE DEPARTMENT OF RUE ««PAPA “BELARUSKALI”“BELARUSKALI”

Project proponent:

TECHNOLOGICAL EQUIPMENT

5хАКС-10 (Drying department)

4хАКС-6,3 (Granulation department)

Heating for upgrading junction dryer 2хСУ-1

Switching of existing fuel (black

oil)

Natural gas Carbon finance share –

From 4,8% to 6,4% from project cost

Greenhouse gases emission reduction –

19 879 t СО2/year

Greenhouse gases emission reduction in a period from 2009 to 2012 –

60 000 t СО2

Project realization costs -

9 339 thousand €

 

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PRL of Project “PA “Belaruskalii”

CO-GENERATIONAL ENERGYGENERATING INSTALLATION CO-GENERATIONAL ENERGYGENERATING INSTALLATION CONSTRUCTION WITH RECOVERY BOILERS ON THE TERMAL POWER CONSTRUCTION WITH RECOVERY BOILERS ON THE TERMAL POWER

PLANTPLANT OF THE 1OF THE 1stst ORE DEPARTMENT ORE DEPARTMENT

Greenhouse gases emission reduction in 2012–

38 219 t СО2/year

Project realization costs -

12 120 thousand €

 

Carbon finance share –

from 2,4% to 3,2% from the project cost

Gas-turbine unit(Siemens SGT-300,

7,9 МW)

Gas-turbine power plant

Gas-turbine unit(Siemens SGT-300,

7,9 МW)

Project proponent:• Own electricity production increase in more than 2 times.

• Actual annual fuel economy on replacement of electrical power system - 19 923 000 n. m3 gas.

• Reduce of contaminant emissions to the atmosphere in quantity of 79,841 t/year.

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JSC “Grodno Khimvolokno” project

IMPLEMENTATION OF 4,5-6 MW DEFINED CAPACITY WIND-DRIVEN IMPLEMENTATION OF 4,5-6 MW DEFINED CAPACITY WIND-DRIVEN POWER PLANTPOWER PLANT

In the result of wind-driven power plant implementation producing of In the result of wind-driven power plant implementation producing of electric energy without electric energy without СОСО22 is assumed

Annual income from generated ERU sale –

from 22 050 € to 29 400 €

Greenhouse gases emission reduction–

2 940 t СО2/year

Greenhouse gases emission reduction in a period from 2009 to 2012 –

5 880 t СО2

Project realization costs -

6 750-9 000 thousand €

 

BASIC PROJECT DATA

Wind power plant annual electricity

production would be 10 500 МW*h

Wind plant life cycle – not less than

30 years

Power plant work cycle would estimate 8 600 hours

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JSC “Grodno Khimvolokno” project

ENERGY COMPLEX RECONSTRUCTIONENERGY COMPLEX RECONSTRUCTION USING POWER EFFICIENT USING POWER EFFICIENT

TECHNOLOGYTECHNOLOGY

Greenhouse gases emission reduction–

57 384 t СО2/year

Greenhouse gases emission reduction in a period from 2009 to 2012 –

229 536 t СО2 Project realization costs -

 15 000-16 000 thousand € Carbon finance share (a year) –

from 2,7% to 3,6% from the project cost

JSC “Grodno Khimvolokno” energy complex reconstruction

I turn

Gas powered aggregates installation №1-4

Absorptive refrigerators installation №1-2

Gas powered aggregates installation №5-8

Absorptive refrigerators installation №3-4

II turn

III turn Gas powered aggregate installation №9

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Facility “Polimir” JSC “Naftan” project

CONSTRUCTION 0FCONSTRUCTION 0F 9 9 MW ENERGOTECHNOLOGICAL COGENERATION UNIT MW ENERGOTECHNOLOGICAL COGENERATION UNIT

WORKING ON THERMALWORKING ON THERMAL WASTE ENERGYWASTE ENERGY

Annual income from generated ERU sale –

from 116 557,5 € to 155 410 €

Greenhouse gases emission reduction –

15 541 t СО2/year

Greenhouse gases emission reduction in a period from 2009 to 2012 –

46 623 t СО2

Project realization costs -

11 322 thousand €  

GPU

Cyclone furnace

Exhaust-heat boiler

Exhaust gases

Fuel gas

Gases

Steam

GPU GPU GPU

Smoke fumes

Gas-pumping unit (GPU) utilization involves usage of Gas-pumping unit (GPU) utilization involves usage of 757 757 mm33//h of natural gas. Fuel h of natural gas. Fuel gas (mixture of gas (mixture of МВФМВФ 93.7% and natural gas – 6,3%) usage will remain at the same 93.7% and natural gas – 6,3%) usage will remain at the same

level as beforelevel as before project realization. project realization.

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JSC “Belshina” project

ENERGY LARGE-SIZE TYRE PLANT COMPLEX ENERGY LARGE-SIZE TYRE PLANT COMPLEX RECONSTRACTIONRECONSTRACTION BASED ON CO-GENERATIONBASED ON CO-GENERATION ENERGOTECHNOLOGICAL INSTALATIONSENERGOTECHNOLOGICAL INSTALATIONS

Greenhouse gases emission reduction –

27 761 t СО2/year

Greenhouse gases emission reduction in a period from 2009 to 2012 –

55 522 t СО2

Project realization costs -

 5 493 thousand €

Annual income from generated ERU sale –

from 208 207,5 € to 277 610 €

SMALL HEAT STATIONS CONSTRUCTION ACCORDING TO THE PROJECT

GPU

GPU

GPU

Exhaust-heat boiler

Exhaust-heat boiler

Exhaust-heat boiler

The following units are to be installed:

- three gas-powered aggregates 3,9 MW electrical power each;

- three exhaust-heat boilers 8t/h total power.

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JSC “Polotsk-Svetlovolokno” project

GLASS-WORKED ARC GLASS-WORKED ARC №4 №4 MODERNIZATIONMODERNIZATION

Greenhouse gases emission reduction –

5 619 t СО2/year

Greenhouse gases emission reduction in a period from 2009 to 2012 –

11 238 t СО2

Project realization costs -

 1 916 thousand € (costs of 2006 )

Carbon finance share (in a year) –

from 2,2% to 2,9% from project cost

Implementation of electric heating additional system on existing direct-fire kiln Implementation of electric heating additional system on existing direct-fire kiln for increasing arc efficiencyfor increasing arc efficiency..

Advantages of electricity introduction in furnace with help of

ground vertical electrodes in comparison with flaming boiling

Temperature reduction in under-arc space to improve

furnace campaignRecuperator’s wear reduction

Bath furnace’s heat regime stabilization

Glass-worked furnace efficiency increase

Improvement of liquid glass quality

Increase in melting chamber pull rate

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JSC “Grodno Azot” project

16 MW (2x8 MW) GAS TURBINE POWER PLANT 16 MW (2x8 MW) GAS TURBINE POWER PLANT CONSTRUCTIONCONSTRUCTION. . SECOND PHASESECOND PHASE

Greenhouse gases emission reduction –

10 915 t СО2/year

Greenhouse gases emission reduction in a period from 2010 to 2012 –

32 745 t СО2

Project realization costs -

24 800 thousand €

Cogeneration unit

Turbogenerator Exhaust-heat boiler

Electric power– 8 MW

Steam capacity – 25 t/h

Heat power on termal-clamping water heating

– 6,78 MW

Cogeneration unit

Exhaust-heat boiler

Gas-turbine power plant

Turbogenerator

Electric power– 8 MW

Steam capacity – 25 t/h

Heat power on termal-clamping water heating

– 6,78 MW

Annual income from generated ERU sale

from 81 862 € to 109 150 €

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JSC “Grodno Azot” project

As the result of project secondary decomposition As the result of project secondary decomposition catalyst installation in nitric acid production reactor at enterprise catalyst installation in nitric acid production reactor at enterprise

would be installedwould be installed. .

NITROUS OXIDE GENERATION SUPPRESSIONNITROUS OXIDE GENERATION SUPPRESSION ( (NN22OO))

Greenhouse gases emission reduction –

2009: 238 253 tons СО2

2010: 235 745 tons СО22011: 233 237 tons СО22012: 230 733 tons СО2

Greenhouse gases emission reduction in a period to 2012 –

937 968 t СО2

Project realization costs -

2 500 thousand € (costs of 2006 )

Annual income from generated ERU sale

from 1,8 million € to 3,05 million €

Secondary catalyst is installed in basket under metal platinum net in the oxidizing reactor on nitric

acid production

Secondary catalyst stably works at temperature conditions 820-

900 оС

Nitrous oxide decomposition on catalyst at the first year of

operation will proceed with 95% efficiency. At a later date

efficiency will reduce by 1% a year

Catalyst is replaced every 3-4 years

BASIC PROJECT DATA

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СО2 emission reduction on the projects of 2007-2008

2008 2009 2010 2011 2012Total over a period

RUE «PA “Belaruskali”

Gas supply of the 2nd ore department

- 20 353 20 353 20 353 20 353 81 412 10 814 120

RUE «PA “Belaruskali”

Gas supply of the 3nd ore department

- - - 19 879 19 879 39 758 10 397 580

JSC “Grodno Khimvolokno”

Implementation of 4,5-6 MW defined capacity wind-driven power plant

- - - 2 940 2 940 5 880 10 58 800

JSC “Grodno Azot”

16 MW (2x8 MW) gas turbine power plant construction on JSC “Grodno Azot”. Second phase

- - 10 915 10 915 10 915 32 745 10 327 450

JSC “Grodno Azot”

Nitrous oxide generation

suppression (N2O)- 238 253 235 745 233 237 230 733 937 968 18 16 883 424

1 097 763 18 481 374

General amount cost of

ERU, USA dollars

TOTAL

Organization Project

Greenhouse gases emission reduction, t CO2 Cost per unit ERU,

USA dollars

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СО2 emission reduction on the projects of 2007-2008

81 412

814 120

39 758

397 580

5 88058 800

32 745

327 450

937 968

16 883 424

0

100 000

200 000

300 000

400 000

500 000

600 000

700 000

800 000

900 000

1 000 000

RUE «PA“Belaruskali” (2 ore department)

RUE «PA“Belaruskali” (3 ore department)

JSC “GrodnoKhimvolokno”

(Wind power plant)

JSC “Grodno Azot”(2х8MW)

JSC “Grodno Azot”(N2O)

t СО2

USAdollars

Emissions reduction structure amongst organizations

85%

7%4% 1% 3% RUE «PA “Belaruskali” (2 ore department)

RUE «PA “Belaruskali” (3 ore department)

JSC “Grodno Khimvolokno” (Wind power plant)

JSC “Grodno Azot” (2х8MW)

JSC “Grodno Azot” (N2O)

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СО2 emission reduction on the projects of 2009

2008 2009 2010 2011 2012Total over a

period

JSC “Grodno Khimvolokno”

Energy complex reconstruction using power efficient technology

- 57 384 57 384 57 384 57 384 229 536 10 2 295 360

Facility “Polimir” JSC “Naftan”

Construction of 9 MW energotechnological cogeneration plant working on thermal waste energy. Block №1

- - 15 541 15 541 15 541 46 623 10 466 230

JSC “Belshina”

Energy large-size tyre plant complex reconstruction based on energotechnological installations co-generation on JSC “Belshina”

- - - 27 761 27 761 55 522 10 555 220

RUE “PA “Belaruskali”

Energy generating installations construction with recovery boilers on the thermal power

plant of the 1st ore department

- - - - 38 219 38 219 10 382 190

JSC “Polotsk-Svetlovolokno”

Glass-worked arc №4 reconstruction (efficiency increasing)

- - - 5 619 5 619 11 238 10 112 380

381 138 3 811 380

General amount cost of ERU, USA dollars

ИТОГО

Organization Project

Greenhouse gases emission reduction, t CO2Cost per

unit ERU, USA

dollars

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СО2 emission reduction on the projects of 2009

229 536

2 295 360

44 277

442 770

55 522

555 220

38 219

382 190

11 238

112 380

0

200 000

400 000

600 000

800 000

1 000 000

1 200 000

1 400 000

1 600 000

1 800 000

2 000 000

JSC “GrodnoKhimvolokno” (Energy

complex)

Facility “Polimir” JSC“Naftan” (9MW)

JSC “Belshina” (Energycomplex)

RUE «PA “Belaruskali” (1 ore department)

JSC “Polotsk-Svetlovolokno” (Furnace

№4)

t СО2

USAdollars

Emissions reduction structure amongst organizations

60%

3%

10%15%

12%

JSC “Grodno Khimvolokno” (Energy complex)

Facility “Polimir” JSC “Naftan” (9MW))

JSC “Belshina” (Energy complex)

RUE «PA “Belaruskali” (1 ore department)JSC “Polotsk-Svetlovolokno” (Furnace №4)

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Our offers

Adoption and implementation of new power-efficient ecological technologies in realizable projects. Application of the latest process plants of the institute in mining and chemical field in the projects implemented by our partners.Application of the latest technologies of wind, solar energy, biogas and biomass usage in different projects.Joint research activities aimed at the creation of new technologies in the field of power engineering and energy efficiency.Joint implementation of projects within the framework of Kyoto protocol and the mechanism of voluntary greenhouse gas emission reduction.Energy inspection and audit.Protection of patent rights on the technologies and their usage.Joint participation in European ecological programmes.

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Contact information

JSC “Belgorkhimprom”JSC “Belgorkhimprom”

The Ecological Monitoring CenterThe Ecological Monitoring Center

220029 Masherov avenue, 17

Telephone: (8017) 334-69-92

Fax: (8017) 334-70-25E-mail: [email protected]: www.bmci.by

Telephone: (8017) 334-79-88

E-mail: [email protected]