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www.kinematica.com.ua
Finest Swiss Made Solutions ... Worldwide!
Welcome:
The TIRIT MoscowSales Team
„KINEMATICA WORKSHOP05. April 2010 - Moscow
to
www.kinematica.com.ua
Finest Swiss Made Solutions ... Worldwide!
Dispersing &
Mixing
www.kinematica.com.ua
Finest Swiss Made Solutions ... Worldwide!
Our headquarters
KINEMATICA products are made in Switzerland
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Finest Swiss Made Solutions ... Worldwide!
Philosophy
Target
WE are one of the first and leading companies worldwide of kinematic high frequency processing technology for lab, pilot plant and production equipment in producing finest emulsions, suspension and foams.
OUR aim is it to deliver products of highest quality to fulfill the customers‘ requirements and expectations as well as to guarantee a first class after sales
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Philosophy
Customers Customers are OUR business partners; their product and service requirements have to be fulfilled by us to their entire satisfaction.
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Philosophy
Products
WE cooperate with a worldwide net of distribution partners managing the daily contacts to the final customers; it is OUR very important duty to secure that the distribution partners will be trained in a way that they have the know how and competence to provide our final customers with any required consulting, assistance and service regarding our products
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Philosophy
Innovation
Through permanent product development and improvement araising from cooperation with customers, subsuppliers and scientists, WE are able to offer a growing number of products for a large variety of applications regarding emulsions, suspensions and foams in the chemical, pharmaceutical, cosmetic and food industries
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Philosophy
Quality WE have realised since some years an improved Quality Management System (QMS) acc. to ISO 9001:2000, which is actually restructured to the new process guided system. OUR QMS will continuously be developed and contributes to an optimal customer satisfaction.
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ISO 9001:2000
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KINEMATICA – some important terms
• KINEMATICA comes from the term KINEMATIC –
section of mechanic sciences – and is in general
concerned with the description of „bodies“ in motion
i.e. the motion of a particle/droplet on the rotor - >
determination of the circumferencial speed.• Dispersing (lat. dispergere) = distribution• Homogenising = equal distribution of two parts• Emulsifying = Mixing of two liquid phases of which
one is a hydrophob phase.• Suspension = Mixing of two phases of which one
phase is a non soluable solid phase
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DefinitionBefore treatment with POLYTRON®
MEGATRON®
After treatment with POLYTRON®
MEGATRON®
Dispersion/ Suspension
Homogenization
Emulsification
Water
Oil
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• Mixing and shredding through mechanical forces (shear forces, cutting, ...)• Rotor = rotating part• Stator = static part
Rotor / Stator System
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• Through the combination of all these forces we achieve a particle/droplet size reduction
• Tip Speed is calculated as follows:
TIP SPEED
• The higher is the tip speed, the better is the droplet particle size reduction and the less treating time is required.
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• POLYTRON® Batch Dispersers
• BIOTRONA® Flash Blenders
• POLYMIX® Overhead stirrers, Mills
• MICROTRON® Blender/Cutters
• REACTRON® Complete turn key solutions
• MEGATRON® Inline Dispersers
• POLYVISC® Viscometers
Scope of products
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Market Segments• With our technology we serve major market segments in the lab
– Biotechnology (RNA/DNA/ organic tissues, extractions for analysis)
– Pharma (recipe developments, tablets homogenization for Q-Analysis)
– Food (recipe developments for salad sauce, mayonnaise, ketchup)
– Chemical (determination of humidity by Karl Fischer Titration)
– Cosmetic (recipe developments and basic works for scale up)
– Quality Control and Assurance
– Analysis of ingredients, environmental research
– Development of formulations in lab and pilote scale
– Public institutions as well as private industry
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Key Lab Products
And their Features
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The Heart: The Aggregate
• We offer a wide variety of different R/S geometries for various applications
• All aggregates are made from stainless steel 316L
• High quality bearing systems for a long product life
• 2/4/6 R/S- teeth row system for G/M/F results
• Easy Clean line
• Saw teeth for an additional pre-grinding effect
Standard designsaw teeth
W design(for fibrous & stringy material)
BIOTRONA flash blender Ideal for high viscous products
Dissolvere.g. for PaintIndustry
Rotor/Stator with 2 teeth rows eachfor fine emulsions
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Quick Coupling System
1. “E” type coupling comprising of PT 1200E, PT 2500E & PT 4000. All these four units have the same coupling and therefore the aggregates for these units are inter-changeable.
2. “F” type of coupling comprising of PT 10-35 GT, PT 3100D, PT 7100 & MT 5100. In future PT 6100D will also be included in this type of coupling. The planning to this direction is going on and as soon as the same is in final stage will be informed you in advance.
3. Old PT K & PT G units will be discontinued soon. Therefore, sales shall not be concentrated on these units in future.
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POLYTRON® PT 1200E
Features
• Unique ergonomic and user friendly design • 100 W low voltage motor with safety power supply • Speed regulation up to 25 000 rpm • 4 exchangeable EasyClean dispersing aggregates• Quick coupling for dispersing aggregates
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POLYTRON® PT 1300D
Features
• 100 W/24 V powerful unit• Digital Display• Variable speed between 7´000 and 30´000 rpm• Memo Function• Intelligent control system• RS232 interface for a direct PC- Connection (integrated at not surcharge)• 3 different EC dispersing aggregates for processing volumes from 0.1 ml up to 250 ml.
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Aggregates PT-DA 1205/2EC-E
0.1 – 5 ml
PT-DA 1207/2EC-E
0.3 – 10 ml
PT-DA 07/2 SYN-E082
0.3 –10 ml
PT-DA 1212/2EC-E
2 – 250 ml
Application examples • Dispersing of smallest amounts of plant, animal or human tissures in liquid e.g. for RNA extraction• Breaking up cells• Dissolving of solids in liquid• Extractions• Breaking up of tablets for Quality Control• Producing of suspensions and emulsions and many others...
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Single Use Aggregate The Polytron PT-DA 07/2 SYN-E082 dispersing aggregate is a
single-use aggregate designed for sample preparation in the lab. It is specially useful when many samples have to be processed daily and the required sterilization process on standard stainless steel aggregates becomes a time limitation issue.
Suitable for Eppendorf tubes with round bottom
Applicable with POLYTRON System PT 1200E, PT 1300D, PT 1600E, PT 2500D and PT 4000
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POLYTRON® PT 2500E
Features
• 500 W input• Quick and easy coupling • Speed 500 to approx. 30´000 rpm• Electronic speed regulation/ stabilization• LED display for speed indication• Thermal overload fuse• 6 different EC dispersing aggregates • from 3 to 25 mm for• Volumes up to >2 litres• Choice of 3 different stands
NEW
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POLYTRON® PT 4000The next generation
Features
• Wearless drive system
• Variable speeds upto 40‘000 rpm
• 500W 3 phase high frequency motor
• Noise level lower than <70 dB(A)
• High tip speed upto 32 m/s
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POLYTRON® PT 3100D (NEW)Features
• TIMER-MODE for automatic operation and shut down• AUTO-MODE for operation using a Windows® Personal Computer with the provided User-Interface Software (see separate data sheet) with possibility of data logging into EXCEL®-Files.• Counter for total operating time for clearing the need for service.• Memory Function: The last tuned in speed value will be saved after turning off.• Possibility to plug in a pt100 temperature probe at the backside and using the display as temperature indicator.• Push button for viewing drive- & process-parameters on the display:o Set speed and Actual Speed [rpm]o Power consumption [W]o Power at the shaft [W]o Torque at the shaft [Ncm] …to be continued
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POLYTRON® PT 3100D (NEW)Features continued
o Motor current [A]o Product temperature (temperature at plugged in pt100 probe) [°C]o Temperature of internal digital control system [°C]o Voltage at mains supply [V]• Suitable for PC’s using MS-Windows 98, ME, 2000, XP, (Vista).• Possibility of data logging into MS-Excel-sheets for every parameter.• Free programmable Speed-Time-Profiles for automatic operation.• Free programmable Limit-Temperature for use as stopping criteria for avoiding overheating of the product.• Graphical parameter visualization in time-based diagram.• Written parameter visualization in text boxes
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POLYTRON® PT 3100D (NEW)User Interface Software
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POLYTRON® PT 3100D (NEW)Input mask for time-speed profiles
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POLYTRON® PT 3100 Quattro
Multiple sample preparation made easy with the PT 3100
Unit comes with electrical lifting and lowering stand for easy operation
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POLYTRON® PT 10-35 GT
NEW NEW NEW!!!
Successor of the famous PT 10-35
Now featuring:
• Integrated speed control/regulation
• Overload protection with audio warning
• 1200 W powerful motor
• Low noise at max speed
• Quick coupling
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Main Features • 60 % more power than former PT 10-35• Speeds up to 30´000 rpm• Low noise level• New quick coupling (type F)• Integrated digital speed controller with closed loop – constant• Speed independent from loadchanges• Acoustical error signals• Integrated overheating, overload & blocking protection• Different dispersing aggregates from 5mm up to 36 mm with different geometries• Universal motor; up to 1200 W input / up to 800 W output
POLYTRON® PT 10-35 GT
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POLYTRON® PT 10-35 GT Quick coupling and PT-DA / PTA adapter
The new quick coupling is suitable for all POLYTRON® PT-DA 30.. dispersing aggregates the PT-DA / PTA Adapter
allows also to connect older PTA dispersing aggregates (coupling type A) to the PT 10-35 GT
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POLYTRON® PT 6100
Features
• 1700 W input• Quick coupling • Speed up to 24´000 rpm• Electronic speed regulation / stabilization• Thermal overload fuse• Connection port for RECO RP 502• 40 different dispersing aggregates for volumes up to 15 liters• Choice of 3 different stands
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POLYTRON® for all budgets 3
mm5
mm7
mm12
mm20
mm25
mm30
mm36
mm40
mm45
mm50
mm60
mm
PT 36-60 (Ex)
PT 7100
PT 6100
PT 3100D
PT 10-35 GT
PT 2500E
PT 4000
PT 1300D
PT 1200E
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POLYMIX® StirrersPOLYMIX PX-SR 50 EFeatures
• Stepless speed regulation• High torque• Low noise level• Budget oriented
POLYMIX PX SR 90 DFeatures
• Digital LED for speed indication • Rotational direction selectable• Overload indication• Wide choice of stirrers
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REACTRON® RT 1 / 2
• Telescopic Stand• Reactor vessel made from
borosilicate glass with cooling/heating jacket
• Reactor top cover made from s/s 1.4435
• Stirring Unit POLYMIX PX-SR 90 D with digital display
• Homogenizing unit PT 2100 / PT 10-35GT• Standard model RT1 & RT2 with
1000ml & 2000ml working volume• Addl. Attachments: Vacuum pump
w/vacuum display, thermostat for heating jacket and other provisoins as per customer requirement
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REACTRON® RT ECONOMY
All REACTRON® units can also be custom tailored even when the budget is tight, ask us for our best offer
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MEGATRON® MT 3000
• 800 Watt powerful drive unit with high frequency motor
• Controlled by a frequency inverter 230V• Electronic speed regulation & stabilization• Variable stepless speeds upto 30´000 rpm• 3 different dispersing generators, easily
interchangeable• All parts in contact with the product are
made of electropolished s/s 1.4301/316L• Large collection of recirculating systems
w/dispersing vessels
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This MT 3000 is a customer specific set-up for the prodution of a pharmaceutical lotion designed as a turn key solution
MEGATRON® MT 3000
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Batch & Inline Processing
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POLYMIX® PX-MFC 90D (NEW)• 500 % more power (1000W, 3 phase motor) than the
former PX-MFC
• Speeds up to 6´000 rpm
• Low noise level (70dB) due to brushless 3-phase AC motor
• Integrated speed controller with LED-display
• Integrated overheating, overload & blocking protection
• Energy saving through automatic standby-mode
• Milling chamber can be equipped with hammer
grinding or blade grinding attachment
• Different sieves in different mesh sizes from 0.2
up to 6 mm
• Milling chamber parts in contact with the product
are made from stainless steel hardened
• Base frame made from anodized aluminium with
integrated handle
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POLYMIX® PX-MFC 90 D (NEW)PX-MFC 90 D –Hammer grinding attachment
Description
Consisting of rotor with 3 impact hammers and stator with place for one exchangeable sieve
Applications
The impact grinding mill attachment is designed for processing dry, non-fatty, hard and brittle products such as:Cereals, corn, malt, pectin, raw & roasted coffee, beans, oats, nutshells, bones, fins (fish), gravel, stone, amber,mortar, etc.
Hammer-grinding stator
Hammer Rotor
Sealed Centre
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POLYMIX® PX-MFC 90 D (NEW)PX-MFC 90 D –Blade grinding attachment
ApplicationsThe blade grinding mill attachment is designed for processing dry, non-fatty, stringy and ductile products such as: Wood, bark, roots, leaves, straw, cork, dried fruits, dried degreased meat, adenoids, fish, feathers, leather, dermis, wool, cotton, leashes, paper, coal, turf, dried resins, synthetic materials, fibre glass, plastic pellets, different textiles, felt, etc.
Blade-grinding stator
Blade-grinding Rotor
Sealing Centre
Description
Consisting of rotor with 3 attached blades and stator with place for one exchangeable sieve
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POLYMIX® PX-MFC 90 D (NEW)Sieves & accessories
Different available sieves with mesh sizes from 0.2 mm up to 6 mm
Well suited stodger for safe and easy stodging till the entrance of the milling chamber (shown with blade grinding attachment)
Practical wooden stand with 12 intercepting tubes and box for toolset
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MICROTRON® MB 550
Feactures
•4 attachments available for 125, 250, 500 and 1000 ml• Speed range infinitely variable from 600-14´000 rpm• Safety systems
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POLYVISC® PX-FV
For quick on-site determination of the Flow Rate of inhomogenous products in the lab during production and for quality control.
Typical samples are: joghurt, mayonnaise, mustard, ketchup, jam (marmelade)
The result is expressed as flow rate in mm/sec and indictaed on the large LCD display.
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Your contacts:KINEMATICA Office Eastern EuropeProsp. Ak. Palladina 44, Office 110UA – 03680 Kyiv / Ukraine
Phone/Fax +38-044-422 6127Mobile +38-099-050 3023www.kinematica.com.ua
Peter BütlerArea Manager (Eng/Ger/Fre/Spa)[email protected]+38-067-388 6911
Natalia ShuleshovaArea Manager (Ukr/Rus/Eng/Ger)[email protected]
Ruedi WuffliSales and Application [email protected]+41-79-406 0830
KINEMATICA AG (Head Office)Luzernerstrasse 147aCH – 6014 Littau-Luzern /
Switzerland
Phone +41-41-259 6565Fax +41-41-259 6575www.kinematica.ch