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E-Mail: [email protected] Internet: www.spanset.co.uk SpanSet Ltd Telford Way Middlewich Cheshire CW10 0HX UK ® Bakers Forklift Services Ltd 2 Hainge Rd Tividale Oldbury B69 2NH UK Internet: www.bfsltd.co.uk Tel.: 0121 557 1935 Fax: 0121 557 4245

- Zinkenschutz-Prospekt EN · The secutex® coating is made from polyurethane. The high fric- ... SZ-GVO SZ-GVOP SZ-GVG Special fork extensions for use in areas where forks have to

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  • E-Mail: [email protected]: www.spanset.co.uk

    SpanSet LtdTelford WayMiddlewichCheshireCW10 0HXUK

    ®

    Bakers Forklift Services Ltd2 Hainge RdTividaleOldburyB69 2NHUK

    Internet: www.bfsltd.co.uk

    Tel.: 0121 557 1935Fax: 0121 557 4245

  • Fork Protection Products

    Fork shoes and equipmentfor fork lift trucks

    ®

    ®

  • ®

    ®

    Guaranteed performance reduces your risk

    Maxim

    um

    safe

    tyfo

    rusers

    R

    elia

    ble

    oper

    ation

    due

    toop

    timise

    d

    func

    tiona

    lity

    Simple and safe

    handling speedsup work Cost savings

    due

    to lessm

    aterial

    damage

    Guara

    nte

    ed

    com

    plia

    nce

    with

    sta

    tuto

    ry

    require

    ments

    secutex® products for fork lift trucks offer maximumfunctionality and security, exceeding by far the requi-rements of DIN and EN Regulations.

    By using secutex® products you reduce your risks andincrease safety and reliability – advantages that willalso reflect in your costs.

    l Long life

    l High degree of reliability for permanent operation

    l Safe and simple handling

    l High margins of safety

    Reducing risks = increasing safety

    2

  • 3

    ®

    ®

    Contents

    Contentssecutex® fork shoes 4fork uprights, surface finishes

    Fork protection – for extensions 6fork uprights, surface finishes

    secutex® fixed coating 8

    secutex® for protection for coils, 9secutex® pipe module

    secutex® lifting and turning crossbar 10

    Single + triple hook crossbar, 11Crane jib for fork lift trucks

    Battery cross beams, 12cross beams for Big Bags,Hazard bar for fork lift truck forks

    secutex® racking and 14corner protection

    Features ofsecutex® fork shoes

    1. Anti-slip coatingThe secutex® coating is madefrom polyurethane. The high fric-tion of the secutex® coating ensu-res that the load rests securely on theforks, thus significantly reducing the dangerof the load slipping off the forks.

    2. Noise reductionWhen using secutex® fork shoes,the contact area between theload and the forks contains noise-reducing, elastic secutex® material.Consequently less noise is generated.

    3. Wear resistanceThe secutex® material is extremelyrobust and hard-wearing. Theproduct’s long life results in con-siderable cost savings.

    4. Easy installationNo need for complex installation: secutex® fork shoesare easily secured …

    ... by simply sliding the shoes onto the forks,

    … or, in case of fork extensions,by fastening with a split-pin bolt.

  • ®

    ®

    The right shoe for every load!secutex® fork shoes with secutex® coating offer the bestprotection for any load.

    secutex® is an effective anti-slip coating, ensuringthat the load hardly moves. The coating alsooffers excellent noise reduction properties,cushions the load and is particularly hard wea-ring, thus ensuring a permanent use.

    The secutex® fork shoe is manually slid onto the forkand can be removed just as easily. The cast perforatedplate design provides the shoe with a particularlyrobust construction.

    The secutex® fork shoe does not have a load-bea-ring function. secutex® coating is also available for fork uprights(see page 5).

    4

    Normal fork shoe

    Heavy-duty fork shoe

    FlexoTip: speciallydeveloped fork tipsprotect the load andfork.

    i

    secutex® fork shoes – protecting loads and forks

  • 5

    secutex® fork shoes

    Coating:15 mm thickInside width:fork width+ 5 - 8 mmOutside width:fork width+ 15 - 20 mm

    ®

    ®

    The standard shoe is designed for a flexible opera-tion. The shoe offers simple and quick handling andis ideally suited for most applications. The secutex®

    fork shoe does not have a load-bearing function.Also available in stainless steel – particularly for thefood industry.

    Fork uprightsSpecial surfaces are available forparticular applications, such asexposure to water, oil or frost. The-se surfaces can contain an imprin-ted finish or may be ground. Con-tact your local dealer.

    The secutex®-coated fork backsoffer maximum protection forboth the load and the fork lifttruck. Easily secured with steeltape fed through slots. Also ashollow section design, offeringextra cushioning.

    Standard shoes

    Surface finishes

    Specially developed heavy-duty fork shoe. Sturdysectional steel design, particularly suited for continu-ous extreme operation.

    Coating:15 mm thickInside width:fork width+ 5 - 8 mmOutside width:fork width+ 15 - 20 mm

    Heavy-duty shoes

    The curved shoes are ideally suited for round loadssuch as concrete pipes, drums, etc. The chamferedfork tips facilitate the driving into the load.

    Coating:15 mm thickIInside width:fork width+ 5 - 8 mmOutside width:fork width+ 15 - 20 mm

    Curved shoes

    The fabric design is extremely light and speciallydesigned for a flexible application.

    The fabric fork shoe can also beeasily rolled up for transportation.

    Coating:10 mm thickInside width:fork width+ 5 - 8 mmOutside width:fork width+ 15 - 20 mm

    Fabric shoes

    SZ-S

    SZ-SSL

    SZ-HR

    SZ-G

    SZ-S2

    Oil

  • 6

    ®

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    Where the length matters

    There are also manyoptions available forthe fork shoe exten-sion, such as fork up-rights or special surfa-ces.

    i

    !When using fork ex-tensions, the permissi-ble loading of the forklift truck must be ob-served! Providing ex-tra leverage!

    Providing extra leverage!secutex® fork shoe extensions are used where loadsare considerably longer thanthe fork lift truck forks andwhere the features of thesecutex® material are advanta-geous. The actual fork must support at least 60 % ofthe fork extension. Simply secured by a split-pin bolt.

    Fork extensions with secutex® coating contain arigid perforated plate for robust design. Theflattened steel tip is particularly hard-wearingand durable. The shaped tip allows easierand safer driving of the forks into the pallets.

    Also available with internal coating for maxi-mum noise reduction.

    Standard fork extension with

    secutex® coating.

    at least 60 %

  • 7

    ®

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    Open underneath, standard model, w/o coating

    secutex® protective fork extensions

    Fork uprights Surface finishesSpecial surfaces are available forspecial applications, such asexposure to water, oil or frost.These surfaces can contain animprinted finish or may beground. Contact your local dealer.

    The secutex®-coated fork backsoffer maximum protection for theload and the fork lift truck. Easilysecured with steel tape fedthrough slots. Also available ashollow section design, offeringextra cushioning.

    w/o topcoating coating

    coating internaltop + sides coating

    Ideal fork extensions with low inherentweight. secutex® coating available as perrequirements. On the top coating, the per-forated panel protects the secutex® coa-ting. The thickness and width of the forkextensions depend on the fork width, forkthickness and load capacity.

    Coating: 15 mm thickInside width:fork width+ 5 - 8 mmOutside width:fork width+ 15 - 20 mm

    Standard design, open underneath

    Welded professional extension, open underneath, top andside coating

    w/o topcoating coating

    coating internaltop + sides coating

    These fork extensions offer all the advanta-ges of the secutex® coating. The extensionsare welded and therefore extremely sturdyand hard-wearing, offering noise reduc-tion and anti-slip properties. They can beslid onto the fork without any tools and canbe secured with a split-pin bolt.

    Coating: 15 mm thickInside width:fork width+ 5 - 8 mmOutside width:fork width+ 15 - 20 mm

    Professional design, open underneath

    Closed underneath, top coating

    w/o topcoating coating

    top +internal coating

    Coating: 15 mm thickInside width:fork width+ 5 - 8 mmOutside width:fork width+ 15 - 20 mm

    Totally closed design

    SZ-GVO

    SZ-GVOP

    SZ-GVG

    Special fork extensions for use in areaswhere forks have to be protected againstdirt ingress. Simply slide onto forks andsecure with split-pin bolt.

    SZ-S2

    Oil

  • 8

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    For short or long forks: fixed coating

    It’s a fact:Forks with fixed coating offer the best solution forcontinuous heavy-duty use! As well as offeringanti-slip, noise-reducing, cushioning and wear-resistant properties!

    The steel tip prevents the secutex® coating frompeeling off. The rounded, chamfered shape facilitates driving into the pallets.

    This design offers maximum protection for the loadand lifting gear whilst requiring little room. Thesecutex® fixed coating is permanently attached tothe forks. A steel fork tip prevents the secutex®

    coating from peeling off.

    Coating:10 - 12 mmWidth:Fork width

    Fixed coating

    Design as above but with additional fork uprights.An excellent option as the all-round coating offersperfect protection for load and forks.

    Coating:10 - 12 mmWidth:Fork width

    Fixed coating including uprights

    SZ-F

    SZ-F2

  • 9

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    For round loads – secutex® coil and pipe protection

    The secutex® coil shoe allows safe and reliable trans-portation of metal and wire coils. The radius of thesupport surface is adapted exactly to the internal coildiameter, thus reliably preventing the material frombeing damaged. The high friction of the secutex® coa-ting ensures a safe hold of the coil, making it nearlyimpossible for the coil to slip off. The chamfered tipallows easy driving into the coil.

    Coil diameter:400/500/600 mm,from 1.000 mmfork length

    secutex® coil shoeSturdy special design for transporting roundloads, i.e. coils. The secutex coil shoe is supportedby both forks. The secutex® coating protects thematerial against damage and prevents the coilsfrom slipping off.

    Fork coil shoe

    Replaceable fork tips for the fork protectioncoil

    iThe secutex® coil shoe offersyour fork lift truck even moreversatility. After careful andsafe transportation of the coil,simply drive out of the coilshoe and use the fork lift fornormal operation withouttime-consuming dismantlingand assembly of variousforks!

    Optimal protection for delicate, round loads. Extre-mely hard wearing, anti-slip surface and easilyexchangeable. Just slide onto existing mandrel andsecure with end cap. The individual sections canrotate freely to accommodate any movement of theload and reduce wear.

    Pipe module

    Replaceable fork tips for pipe module.

    Internal diameter:60 - 500 mm,Individual module length:250 mmWall thickness:Standard 20 mm

    SZ-C

    SZ-RM

  • 10

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    Get more use out of your fork lift truck

    Secured by two locking screws with a centre swiveland tilting eye hook with safety latch and two loadhooks with safety latch on each side.

    Distancebetween forks:320 mmfrom1t loadcapacity

    Triple-hook cross bar

    m

    L WV

    t

    Secured by two locking screws with a centre swiveland tilting eye hook with safety latch.

    Distancebetween forks:380 mm bis420 mmfrom1 t loadcapacity

    Turning cross bar

    Single-hook cross bar

    The secutex® turning cross bar can be used for manypurposes. The slide-on attachments allow a widerange of settings. A lifting eye for use with cranes issupplied in the centre.

    500 kg -2.000 kgcarrying capa-city

    W

    V

    W

    V

    Order no. Load capacity V W Max. length Min. length

    WLL kg mm mm

    ST.28.05.01 500 60 120 1.000 500ST.28.05.02 500 60 120 2.000 1.000ST.28.05.03 500 60 120 3.000 1.500ST.28.10.01 1.000 60 120 1.000 500ST.28.10.02 1.000 60 120 2.000 1.000ST.28.10.03 1.000 60 120 3.000 1.500ST.28.20.01 2.000 60 160 1.000 500ST.28.20.02 2.000 60 160 2.000 1.000ST.28.20.03 2.000 60 160 3.000 1.500

    Order no. Load capacity Dimensions WeightWLL kg L V W m t approx. kg

    ST.23.01.38 1.000 380 60 120 23 220 10ST.23.01.40 2.000 400 60 160 27 280 12ST.23.01.41 3.000 410 70 180 35 315 14ST.23.01.42 5.000 420 100 200 45 425 23

    Order no. Load capacity V W Dist. betw. forks Unit weight

    WLL kg mm kg

    ST.23.01.00 1.000 60 120 320 10ST.23.02.00 2.000 60 160 320 12ST.23.03.00 3.000 70 180 320 14ST.23.04.00 4.000 100 200 320 23

  • 11

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    Cross beam with hook

    secutex® cross beams for fork lift trucks

    Can be installed across or in line with forks. As aresult of these installation options, the secutex® crossbeam incl. hook can be used for many applications.

    Order no. Load capacity V W Unit weight

    WLL kg kg

    ST.23.25.20 2.500 70 180 170

    !When using the crossbeam, the load ca-pacity and the centreof gravity of the forklift truck must be ob-served!

    Crane jib for fork lift trucks

    Item no. Load bearing L L V W m Unit

    capacity max. min. weight

    ST.23.25.00 2.500 kg 3.850 910 70 180 33 210 kgST.23.50.00 5.000 kg 3.850 910 100 200 45 260 kgST.23.25.0H 2.500 kg 3.850 910 70 180 33 400 kgST.23.50.0H 5.000 kg 3.850 910 100 200 45 470 kg

    500 kg

    600 kg

    750 kg

    900 kg

    1.000 kg

    1.150 kg

    1.350 kg

    1.600 kg

    1.950 kg

    2.500 kg

    2.500 kg

    1 2 3 4 5 6 7 8 9 10 11

    m

    max. 3.850 mm

    Examp

    le of lo

    ad cap

    acity

    for typ

    e 2302

    5370/H

    m

    WV

    Jib is installed by sliding onto both forks; secured with safety chain.Incl. adjustable swivel hook. Telescopic jib. Easily adjustable withsplit-pin bolt. Effective working length (see carrying capacity dia-gram). Can also be tilted.

    Item no. Position 1 2 3 4 5 6 7 8 9 10 11

    Distance (mm) 750 1.050 13.50 1.650 1.950 2.250 2.550 2.850 3.150 3.450 3.750

    23025370 load 2.500 2.500 1.950 1.600 1.350 1.150 1.000 900 750 600 500

    23025370-H capacity (kg)

    23050370 load 5.000 3.550 2.750 2.250 1.900 1.650 1.450 1.300 1.150 900 750

    23050370-H capacity (kg)

  • 12

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    Cross beam for fork lift trucks

    secutex® battery cross beam, telescopic

    Reduces the hazard presented by fork tips. Striking black/yellowfacia. Simple to install and secured by SpanSet strap.

    Flexible cross beam for the transportation of batteries and squareloads. 4 load hooks including safety latch.

    L

    W

    V

    Order no. Load cap. Unit W max. V min. Distance Jaw width Eye height Eye width L BWLL kg weight kg mm mm betw. forks mm mm mm max. mm max. mm mm

    14020012B 2.000 90 60 160 500 20 130 65 1.200-800 800-600

    B

    The versatile adjustmentallows a flexible applica-tion.

    Cross beam for BigBags

    Specially developed cross beam for the safe transportation of BigBags. The carrying eyelets have large radii, protecting the loops ofthe Big Bags.

    Order no. Load. cap. Unit W V Distance b. L B

    WLL kg weight kg mm mm forks mm mm mm

    30015009B 1.500 72 60 160 600 900 900

    W

    V

    L

    B

    Hazard bar

  • 13

    ®

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    Versatility is our strength

    Curved secutex® forkshoes prevent any dama-ge to the sealing surfaces.

    secutex® sealing rings offer areliable closure for food contai-ners. This allows the containersto be moved and rotated at thesame time.

    secutex® guards offer reliable protectionfor free-standing equipment such as sca-les, preventing them from being damagedby fork lift trucks.

    The secutex® pipe gripperallows the safe and carefultransportation of pipe sec-tions, preventing any dama-ge to the surface.

    The anti-slip properties of the secutex®

    fork protection offer additional security,particularly for the transportation ofhazardous products. In this case theyreliably prevent the steel pallets, carry-ing explosives, from slipping off theforks.

    We specialise in solving your problems. You just need to call us!

    The freely rotating secutex® pipemodules prevent scratching ofthe internal pipe surface, redu-cing costly retrospective exami-nation for cracks.

  • 14

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    Guards – storage racking and corner protection

    secutex® guards offerreliable protectionagainst damage toyour racking systemsand consequently re-duce your costs.

    i "We have been usingsecutex® type SAS-Aguards on our shelvesfor the past 7 years.We have not had anydamage during thistime.”(Michael Dreyer, Logi-stics Manager, USGInteriors Inc., Viersen)

    One thing is certain:When storing pallets and box pallets it is difficult toavoid the fork lift trucks making contact with the shelfsupports. Bent shelf supports cannot be simply straigh-tened but must be replaced. Apart from the cost invol-ved, there is significant downtime in removing andreplacing the damaged sections of racking.

  • 15

    ®

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    Guards – storage racking and corner protection

    Guards forshelf racking SAS-A

    SAS-B has a rounded front, faci-litating driving into the shelves,in particular, where space islimited. Other sizes available onapplication.

    Guards SAS-B

    Particularly sturdy design forheavy-duty operation.

    Guards SAS-C

    Guards SAS-D

    For the protection of free-stan-ding supports and concrete pil-lars.

    Guards SAS-E

    For fork lift truck and lifting trol-ley operation.

    Order no. Weight kg

    SAS.C.000 10,0

    Order no. Width Length Weight

    mm mm kg

    SAS.A.0082 82 1.000 11,0SAS.A.0087 87 1.000 11,3SAS.A.0102 102 1.000 16,2SAS.A.0112 112 1.000 16,9

    B

    Order no. Weight kg

    SAS.D.000 8,7

    Order no. Weight kg

    SAS.E.000 8,9

    B

    5 5

    190190

    290200

    200

    Transparent designfor pallet racking.Guards are atta-ched to the frontsupports of theshelves and protectthe shelf supportsagainst collapsing.Other sizes available on applica-tion.

    Order no. Width Length Weight

    mm mm kg

    SAS.B.0082 82 1.000 9,2SAS.B.0087 87 1.000 9,2SAS.B.0102 102 1.000 15,3SAS.B.0112 112 1.000 16,4