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Zoetis Hatchery Solutions: Embrex® And KL Automation Javier Esandi Director, Marketing & Commercial Operations Zoetis Global BioDevices & Automation
•Biodevice solutions
•Hatchery automation
•Diagnostics
•Feed additives
•Vaccines
•Water and litter treatments
•Post-harvest solutions
Support Across All Poultry Industry Segments
Broiler Support Throughout Lifecycle
Breeder farms: Productive long-
lived birds, maternal immunity for broiler offspring
Hatchery: Effective immunization1 and efficient processes
for chicks
On-farm grow-out: More pounds and
improved food safety at harvest1,2
Post-harvest: Interventions to help
improve consumer food safety
Support at critical control points to help ensure a healthy, nutritious product
Global BioDevices and Automation Organization
• Headquarters in Durham, NC (southeastern U.S.) • Poultry BioDevices • Vaccine Manufacturing Devices • Automation
• Zoetis resources cover the full spectrum of the BioDevice and Automation business • Engineering • Manufacturing operations • Commercial sales • Field service • Technical service • Marketing • Supply chain • Service • Parts
• More than 250 colleagues around the world dedicated to the BioDevices and Automation business
Hatchery Solutions: More Robust Chicks At Day Of Age
Embrex® BioDevices
• Effective in ovo vaccine delivery to protect birds at hatch
KL Automation
• Advanced robotics and robust equipment for efficient processing
Embrex®: Better Bird Health Starts Here
Pioneering In Ovo Technology Since 1989
• Nearly 60 inventions patented
• More than 350 patents in force today
• More than 900 devices in operation today
• Commercially injecting eggs since 1992
• Currently administering in ovo vaccinations to >18 billion embryos per year
• More than 275 billion eggs vaccinated since 1992
In Ovo BioDevices Market Landscape
41B
Global broiler eggs Market share
Competitors
US
CLAR
APAC
EuAfMe
Market share by region
18.5B
21.5B
2.9B
62.5B
96%
75%
87%
78%
Production without device due to:
• <1M eggs processed annually
• Low labor
• Type of disease
• No in ovo solution for disease
86% MS
0,0
20,0
40,0
60,0
80,0
100,0
120,0
140,0
2001 2003 2005 2007 2009 2010 2011 2012 2013 2014 2015 2016
10,3 10,2 11,4 15,4 10,7 5,4 6,7 3,1 2,7 5,6 7,2 7,1
13,0 15,4 12,1 15,0
16,6 24,1 25,6 25,2 22,2
31,3 36,3
48,5 14,5 13,1 17,6
24,8 36,6 36,4 45,4 49,7 56,9
65,2 63,1
71,0
Vaccines value by administration point
Field Hatchery In ovo
78 77.7
65.9 63.9
55.2 41.1
38.7 37.8
81.8
102.1 106.6
126.7
Broiler vaccination trend, USA
Rennier Associates, Inc. US Broiler-Health Market Tracker. 2001-2017
73
%
hat
cher
y 94
.3 %
in t
he
hat
che
ry
CRITICAL CONTROL
FACTORS WITH EMBREX®
1. Proper needle trajectory
2. Consistent shell penetration
3. Gentle vaccine delivery
4. Effective needle sanitation
5. Accurate site of injection (SOI)
Successful In Ovo Vaccination
Embrex® In Ovo Vaccination
SITE OF INJECTION ACCURACY
Dual-needle technology with the highest demonstrated injection site accuracy when compared with a single-needle device.
• Reliable immunization1
• Disease protection at hatch1
• More meat at harvest2
RELIABLE EQUIPMENT
Service and support designed to help customers achieve the best results.
• Process evaluations
• Preventive maintenance
• Gold-standard hatchery service
Inovoject® NXT
The next generation of in ovo vaccination. More details available soon.
Javier to hyperlink 4 videos.
Less Contact, More Biosecurity
Available on Inovoject® NXT
KL Automation: A Powerful Force For Hatchery Efficiency
Production Value Per Labor Hour (U.S. Data)
Production Value Per Labor Hour (U.S. Data)
0,0
100,0
200,0
300,0
400,0
500,0
600,0
700,0
800,0
19
87
19
88
19
89
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90
19
91
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92
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93
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94
19
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96
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00
20
01
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02
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11
Pro
d $
/ L
ab
or
Hr
FOOD:Prod Value Per Labour Hour
CONFECTION:Prod Value Per Labour Hour
DAIRY:Prod Value Per Labour Hour
PRIMARY PROCESSING:Prod Value Per Labour Hour
POULTRY PROCESSING:Prod Value Per Labour Hour
BREAD & BAKERY:Prod Value Per Labour Hour
MOTOR VEHICLE MFG:Prod Value Per Labour Hour
CAR & LIGHT DUTY MFG:Prod Value Per Labour Hour
US Department of Labor
Automotive
Food
Automation gaps
Process 1
Process 2
Process 3
Automation gap: • labor intensive • barrier to integrated flow • home of the “hidden factory” • low hanging fruit
Productivity from filling automation “gaps”
U.S. Hatchery- Automation Market
U.S. Hatchery-Automation Market Research, August 2017
KL Automation Solutions – Exclusive to Food
Full Suite Business Process • Productivity Project Identification
• Engineering Development / Lab Testing
• Electro-Mechanical Design
• Controls Build & Integration
• Fabrication & Assembly
• Service & Support
• Training
• Over 2500 pieces of equipment across 40 countries
• Over 120 Robotic Cells currently in production
KL Automation
KL: Effective Automation Solutions
• Improve: • worker health and safety
• animal welfare
• productivity and economic returns
• How: • Replacing traditionally manual operations with
leading automation technology
• Closing the automation gap between machines that typically operate independently
• Living an animal welfare business culture
Hatchery Solutions
Fully automated systems
Egg
transfer
Pull room Chick Processing
Automation In Action
Javier to link three video files
Labor Reduction
ROBOTIC APPLICATIONS
• Robotic reliability for less desirable tasks
• Hatch tray stacking and destacking, egg transfer, chick box dolly loading
IMPROVED RUN TIME
• Robust equipment design and build
• Dedicated automation service team available to maintain throughput to factory specs
Efficient Production Workflow
ENGINEERING DESIGN
• Improve current equipment configurations
• Accommodate existing hatchery design constraints
• Process flow philosophy
EQUIPMENT SELECTION
• Volume throughput
• Equipment built to requirements
• Manual versus robotic
Humane Handling
CHICK FLOW
• Optimized transition distance
• Efficient processing
• Speed control
• Safe chick containment
EQUIPMENT DESIGN
• Designed to avoid injuries
• Humane cull disposal
• Smooth motion for tray/box retrieval and placement
• Low-stress processing
KL Mobile System Overview
• Portable transfer automation line for hatcheries without a dedicated transfer room
• Locate and move system to optimum locations throughout transfer day to minimize rack and hatch stack travel
• Consistent throughput and speed at maximum injection rates for shorter transfer days
• Assembled footprint including Embrex® Egg Remover® and Inovoject®: 5 x 50 feet
• Built-in safety measures around robot cell with warning zones designed for safe and efficient operation in tight spaces
KL Mobile System Overview
Racks In/Out
Rack Unloader
Module
Vaccinator &
Egg Remover
Robotic Transfer
Module
Tray Stacks
In/Out
Rack Reloader
Module
Racks In/Out
Mobile System: Unloader And Reloader Modules
Operating Mode
Portable Mode
Mobile System: Robotic Transfer Module
Operating Mode Portable Mode