Zuwa Mobile Filling Units

8/12/2019 Zuwa Mobile Filling Units

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Pumps and Filling Units for HPAC Professionals

Boilers

-SolarSystems-Tan

ks

Draining-Filling-Venti

ng

new ushing stations for cleaning and descaling hydronic systems


2/16www.zuwa.de

From he eld:Air bubbles in solar collectors is a permanentlyoccurring phenomenon reducing the efciency of thesystem drastically.

Fill d ush ccurely wih professiol

equipme

Flushing the system thoroughly with a high ow rateand lling it with the right pressure removes airenclosures from the collector. Solarcheck Mobil-

center allows for the lling and venting of the solarcircuit easily and rapidly in one procedure at the

control unit.

The inspection glass at the lter shows clearlywhether there is still air in the system.

Solarcheck Mobilcenterwith impeller pump UNISTAR 2000-A

Solar Filling Stations and Pumps

Solarcheck Mobilcenter with centrifugal pump P 80

CoeSolrcheck Mobilceer................................... 3 - 4

Solr Fillig Pump..................................................4

DESCALMobilceer..............................................5

FLUSH PRO Mobilceer.................................. 6 - 7

Oil Chge Mobilceer.........................................8

CHP Oil Chge Kit ................................................9

Impeller Pumps..............................................10 - 11Pumps for Oils d Diesel........................... 12 - 13

Submersible Pumps.............................................14

Fl Sucio Sysems...........................................15

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stop valve in shockproof position

protective flter with vision panel

and drain valve for delivery hose

capacity indicator

for heat transfer medium

Solrcheck MobilceerFlushig, veig d llig he rsfer medium io solr

sysems i oe procedure.

Powerful pump

Alternatively there are two versions of Solarcheck Mobilcenteravailable:

UNISTAR 2000-A, dry self-priming impeller pump with glycol

resistant Perbunan impeller - a high quality, multi-purpose

pump for HPAC Pros.

P 80, self-priming, high capacity centrifugal pump.

Both pumps are getting almost completely drained after use. Noleaking of liquids during transport, no cleaning required when a

different medium is used.

Rugged cr

Easy to move with two large pneumatic tires, also over roughground on construction sites.

The elevated position of the pump makes for easy transporteven in staircases. Damages on stairs or pump are excluded.

Fill- d reur hose wih high sress resisce

high temperature resistant up to 170 C (type UNISTAR)

temperature resistant up to 60 C (type P 80).

Secure hose connections: Threaded hose couplings are pro-vided with high-pressure crimp ttings. Top quality hose clipsguarantee tightness even at high temperatures

The functional hose holder keeps hoses tidy. A well-tting in-terlocking connector prevents leakage of liquid residues duringtransport.

Ierchgeble 30 lire k

Tank can be easily removed for cleaning and has a large ope-ning to ll in the uid conveniently. The leakproof screw cap andthe ball valve under the tank allow for a transport of the llingstation in horizontal position even with lled tank.

Tanks are easily interchangeable when using different heat

transfer uids. Replacement tanks can be ordered individually.

Fie ler wih ispecio widow

The lter at the pump inlet lters out impurities during solar loopush (chips, solder- and weld residues). Perfect access, simplecleaning.

A large clear plastic panel in the lter enclosure enables detec-tion of air bubbles and debris in the tube.

Mul dri vlve

The manual drain valve in the discharge line is used to release

the pressure in the delivery hose after use (only for SolarcheckMobilcenter with pump UNISTAR).

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Solr llig pump wih crryig hdle d ler

Smll, ecoomic soluio for llig d ushig solr sysems

ZUWA complete kit includes:dry self-priming impeller pump Unistar 2000-A

carrying frame with rubber pads

lter with vision panel

manual drain valve at the pump outlet

Expandable with hose and transport container (Euro container with cover).

ypeSolrcheckMobilceer

UnIStaR 2000-a P 80

pump

dry self-priming impeller pump with

glycol resistant impeller,

versatile pump for various applicationsself-priming centrifugal pump

m. ow re 30 L/min 31 L/min

m. workig pressure 4 bar 5.9 bar

m. emperure 90C 60C

motor230 V with thermal motor protection,

2 m cable with plug

dri vlve yes no

weigh (cart with pump, hoses

and empty tank)21.6 kg 22.7 kg

dimesios H x W x D = 985 x 495 x 555 mm (without hoses)

kUV resistant PE tank with wide lock-up opening,

capacity indicator and stop valve at the outlet, content 30 litres

meril cr robust welded chassis, powder-coated steel

Remoe corol

Remoe corol for pump wih eesio cble

(opiol ccessory)

10 metres extension cable with On/Off switch for remote control ofthe Solarcheck Mobilcenter from the solar system control unit.


techicl Specicios Solr Fillig Sios

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Flushing Stations

FucioAn agent circulates between heat exchanger and theDESCAL. Limescale is softened, washed out andcollected in the tank. This process is repeated until the

liquid is free of scale residues which can be controlled

via the transparent hoses and the lter cup.

effecive:a high ow rate and high pressure make for a tho-rough separation of the scale

cle:a pressure relieve valve at the pump outlet avoids

acid from being set free when the hose is dis-connected after use

pump gets almost completely empty after use

pump body can be opened easily for cleaning

Equipme

dry self priming impeller pump 2000-A with

stainless steel case

impeller and shaft seal are made of acid resistant

materials

particle lter with vision panel

pressure relieve valve at pump outletsuction and pressure hose 3 metres each

stainless steel ttings

comfortable trolley with large wheels

removable plastic tank with stop valve

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New DESCaL MobilceerFurrings with a thickness of one millimetre reduce the efciency of a heat ex-changer by 10%. Thicker layers may cause a loss of 40%. Regions with limy

water call for a periodic decalcication of heat exchangers and storage waterheaters.

The DESCAL is a specically designed tool for HPAC professionals to ushboilers and heat exchangers with anti scale agents. The device was testedand approved with KALKLSER and CITROPLUS made by SANIT(www.sanit-chemie.de).

for descaler

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Flushing Stations

FLUSH PRO Mobilceerbsic module wih wo eesios

Bsic module for solr collecors d

he pumps

Solar collectors, ground collectors and groundprobes: ushing, lling and venting in one go.

These two extension modules make theFLUSH PRO a versatile and indispensable toolfor the HPAC professional in regard to heating

installation and servicing.

Eesio module 2

for he pumps: miig he rsfer

medium comforbly osie

Two large 150 litres containers for mi-

xing the heat transfer medium directly onsite.

The multifunctional valves of the basicmodule can be set in a way that the

medium circulates between pump andcontainers to achieve a perfect mixture.

Eesio module 1

for hydroic sysems

Filling and ushing system, plate moun-ted and simple xing onto the hose bra-cket. Single serving lling cartridges orsoftening devices for puried water canbe connected easily. FLUSH PRO meetsthe requirements of VDI guideline 2035and Austrian Standard NORMH 5195-1.

New

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Flushing Stations

solr collecors - he pumps - hydroic sysems

ush - ll - ve - reove

Eesio module 2

Miig vessels for brie

2 containers 150 litres with

stop valve

hose fork

suction pipe 6 metres

Bsic module

Uiversl ushig d llig sio

dry self priming impeller pump with a owrate of 60 L/min at a maximum pressureof 4 bar

lter and vision panel at the pump inlet

drain valve on pressure side

sturdy cart with pneumatic tyres

container with 30 litres

supply and return hose, 3 metres each

2 multifunctional valves

Eesio module 1

Flushing and lling unit for hydronic systems

digital ow meter (1)

20 m lter (2)

stainless steel plate (3)

hose connection to pump (4)plug IP 44 (5)

pressure reducer (6)

connection to water softening

equipment (7)

2 multifunctional valves (8)

compressed air connection with

electromagnetic timer valve (9)

1

2

8

7

6

3

4

5

9

for hydronics and heat transfer medium

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Oil Change Kits

New Oil Chge MobilceerMobile unit with pump, trolley, container, suction probe

and hoses to extract and decant clean or stained oils ofall kinds.

applicio

extraction of waste oil from motors and gear boxes

extraction of solid cooling lubricants

maintenance of machines

Fucio

Apart from external suction and pressure pipesthe pump has two lines to the container. With thetwo multifunctional valves A and B pump opera-tion can be adjusted to either lling or draining thecontainer.

Feures

dry self priming pump

ow rate for oil max. 15 L/min

suction and pressure hose 3 metres each

4 suction probes suitable for dip stick inlets or

lling ports

detachable probe retainer

two multifunctional valves

comfortable trolley with large wheels

tank with 55 litres content

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rear view with

suction probes

prime oil and fll tank deliver oil and drain tank pump oil without interme-diate storage in the tank

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Oil Chgig Ui for CHPs NewSimple d quick oil chge i combied heig d power sios

Plate mounted unit for wall or tank attachment.

applicio d fucio

The pump is equipped with two suction and two pressure hoses. These

hoses are connected to the motor of the CHP unit, a used oil tank and a

tank with new motor oil. The set up remains the same no matter if used oil

is removed or fresh oil is delivered. Turning the multifunctional valves thefour pipes are opened or closed accordingly.

addiiol cleig effec

Unlike removing motor oil through the oil drain plug pumping out oil leadsto an increased removal of sedimentation inside the motor. The higher owrate creates a suction effect and extracts dirt. The pumps handles solidswithout getting damaged.

Feures

pump UNISTAR 2000-A, ow rate for oil max. 15 L/min

nozzle with electronic meter and automatic drip protection

2 x 3 m suction hose

2 x 4 m pressure hose

2 multifunctional valves

Oil Change Kits

CHP

motor

pump

suction hose for new oil

3 metres (any other length

possible)

pressure hose

4 metres with open out-

let for used oil removal

suction hose for used oil

3 metres with ball valve andhose tting

lling hose 4 metres with nozzle equipped withautomatic drip protection and digital counter K400

for transmission and motor oil

k wih

ew oil

used oil

k

Schemic Disply

mf* mf*

* mf = multifunctional valve

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Impeller PumpsUNISTAR

Multi-purpose pump with aluminium casing

designed for transporting clean or contamina-

ted uids. Not suitable for handling abrasive orcorrosive uids.Drill pump UnIStaR 2001-a d2001-Bow

wih specil dpor for sfe fseig o

ll sdrd elecric drills d screwdrivers!

COMBISTAR

Pump constructed of stainless steel (all parts

getting in contact with uid) and aluminium,suitable also for abrasive or slightly corrosiveuids.

NIROSTAR

Stainless steel pump suited for corrosive andabrasive uids, for example descaler.Types NIROSTAR 2000-C/D/E/F with extra highcapacity for the transfer of large quantities of

uid.

Impeller Pumps

NIROSTAR 2000-E

NIROSTAR 2000-D

on trolley

UNISTAR 2000-B with

dry run protection

application

UNISTAR 2001-A with

electric drill

Feures

Dry self-priming pumps, require no initial lling. Pumpstransport solids or air enclosures within the uid withoutany difculty.Ultra easy maintaining.

temperature up to 90 C

suction depth 7 m maximum (dry 3 m)

applicio

ll and ush solar loops with heat transfer mediumdrain and clean tanks

deliver and decant diesel or fuel oil

descale boilers (type NIROSTAR)

Dry ru proecio (opiol ccessory)

Switches the pump off automatically when running dry.

Restart with reset button after eliminating the fault.

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applicationUNISTAR2001-B with

adaptor and screwdriver

New

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ype drive m. ow rem. workig

pressurecoecios weigh

UnIStaR 2000-a 230/400 Volt 30 L/min 4 bar , DN 19 8 kg

UnIStaR 2001-a none 30 L/min 4 bar , DN 19 0,5 kg

UnIStaR 2000-B 230/400 Volt 60 L/min 4 bar 1, DN 25 9 kg

UnIStaR 2001-B none 60 L/min 4 bar 1, DN 25 0,5 kg

UnIStaR 2000-C 230*/400 Volt 90 L/min 4 bar 1 DN 32 13 kg

COMBIStaR 2000-a 230/400 Volt 30 L/min 4 bar , DN 19 9 kg

COMBIStaR 2000-B 230/400 Volt 60 L/min 4 bar 1, DN 25 10 kg

nIROStaR 2000-a 230/400 Volt 30 L/min 4 bar , DN 19 9 kg

nIROStaR 2000-B 230/400 Volt 60 L/min 4 bar 1, DN 25 10 kg

nIROStaR 2000-C 230/400 Volt 96 L/min 3 bar 1 DN 32 15 kg

nIROStaR 2000-D 230/400 Volt 166 L/min 3 bar 1, DN 40 20 kg

nIROStaR 2000-E 400 Volt 375 L/min 2 bar 2, DN 50 31 kg

nIROStaR 2000-F 400 Volt 730 L/min 2 bar 2, DN 65 68 kg

Impeller Pumps

techicl Specicios Impeller Pumps

All types, except NIROSTAR 2000-C, are available also without electric motor and may be operated by a motor oran alternative drive unit at hand. UNISTAR 2001-A and UNISTAR 2001-B can be driven with regular electronic drillsor screwdrivers.

for fuel oil, diesel and other liquids

* AC motor (230 V) is provided with clockwise and anticlockwise rotation as standard.

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Diesel d Oil Pumpsfor AC, DC and rotary current

Pher d E 120

Dry self-priming fuel pumps with bypass valve, typePanther additionally with anti-siphon valve and lter(100 ) on the suction side. All pumps operate safely

and reliably also at low temperatures.

VISCOMat

Vane or gear pumps for oils of all grades of viscosity also for vegetable oil. The pumps are characterized byexcellent suction capacity and low-noise operation.

applicio

drain and clean tanks

decant fuel oil and diesel

motor oil change in CHP units

central oil supplies

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Pumps for Oils and Diesel

VISCOMAT

Panther

EPm220/40 with

trolley

Side Chel Cerifugl Pumps EPVersatile, self-priming pumps made of bronze or

stainless steel for liquids without soil and solids, well

suitable also for fuel oil and diesel fuel. The pumps

operate in both directions. AC powered versions areequipped with a frequency converter to changerotation direction.

suction depth 7 m maximumtemperature up to 70 C

on option with trolley

applicio

water

fuel oil, diesel

some acids (only stainless steel pumps)

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EP NIRO

E 120

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Pumps for Oils and Diesel



Pher 56 230/400 Volt 56 L/min 1,5 bar 1, DN 25 7,4 kg

Pher 72 230/400 Volt 72 L/min 2 bar 1, DN 25 8 kg

Pher DC 12 12 Volt 56 L/min 1,5 bar 1, DN 25 7,5 kg

Pher DC 24 24 Volt 72 L/min 2 bar 1, DN 25 7,5 kg

E120 230/400 Volt 100 L/min 1,7 bar 1, DN 25 15,6 kg

VISCOMat 70 230/400 Volt 25 L/min 6 bar , DN 19 14 kg

VISCOMat 90 230/400 Volt 50 L/min 5 bar 1, DN 25 14 kg

VISCOMat 200 230/400 Volt 9 L/min 12 bar 1, DN 25 9 kg

VISCOMat 230 230/400 Volt 14 L/min 12 bar 1, DN 25 12,5 kg

VISCOMat 350 230/400 Volt 9 L/min 25 bar 1, DN 25 12,5 kg

VISCOMat DC 12/24 Volt 4 L/min 5 bar , DN 15 3 kg

techicl Specicios Diesel Pumps d Oil Pumps

techicl Specicios Side Chel Cerifugl Pumps



EPm220/20 230/400 Volt 30 L/min 1,5 bar , DN 19 5,6 kg

EPm220/25 230/400 Volt 60 L/min 1,8 bar 1, DN 25 9,2 kg

EPm220/40 230/400 Volt 120 L/min 2,2 bar 1, DN 40 16 kg

EPm220/50 230/400 Volt 230 L/min 3 bar 2, DN 50 26 kg

EPniro220/25 230/400 Volt 58 L/min 2 bar 1, DN 32 9,5 kg

EPniro220/40 230/400 Volt 120 L/min 2,2 bar 1, DN 40 18 kg

EPniro220/50 230/400 Volt 230 L/min 3 bar 2, DN 50 28 kg

for fuel oil, diesel fuel and vegetable oil

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VORTEX 75

VORTEX NIRO 100

Submersible Pumps

Wse Wer Pumps VORtExRobust waste water pumps of cast iron with oat switch,also for liquids with solid particles.

applicio

drain excavations and sump shafts

remove ood water

dispose of domestic sewage

New VORtEx nIROCorrosion resistant sewage water pumps constructed of

stainless steel, especially for aggressive sewage.

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New Fl Sucio Pump aSPIRaSubmersible at suction pump made of stainless steelfor grey water. Maximum working depth: 5 metresThe cooling jacket with top mounted pressure connec-

tion provides sufcient cooling of the motor even at a lowwater level (slurping action). The ideal combination witha at suction set (see page 15).



VORtEx 75 230 Volt 240 L/min 0,8 bar 1, DN 32 14 kg

VORtEx 100 230 Volt 300 L/min 0,8 bar 1, DN 40 23 kg

VORtEx 150 230/400 Volt 450 L/min 0,8 bar 2, DN 50 33 kg

VORtEx 200 230/400 Volt 600 L/min 1 bar 2, DN 50 34 kg

VORtEx nIRO 100 230 Volt 350 L/min 1,2 bar 2, DN 50 16 kg

VORtEx nIRO 200 400 Volt 500 L/min 1,6 bar 3, DN 80 38 kg

VORtEx nIRO 300 400 Volt 750 L/Min 1,8 bar 3, DN 80 41 kg

aSPIRa 230 Volt 150 L/min 0,7 bar 1, DN 32 4,5 kg

techicl Specicios Submersible Pumps

ASPIRA

(check valve and

C-coupling on option)

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Flat Suction Systems

Fl Sucio KisUnlike submersible pumps or water vacuum cleanersthe at suction system is capable of completely pum-ping out the uid and is applicable for large areas. De-pending on the dimension of the ooded area severalmats may be connected in parallel to one pump.

applicio

drain ooded basements

clean tanks

drain water remnants in pools

suck off at roofs

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Feures

dry self-priming impeller pump

UNISTAR 2000-B or NIROSTAR 2000-C, owrate 60 or 96 litres/minute.

The exible impeller wheel is capable of trans-porting soil particles and solids within the uid.A short dry-run is tolerated.

exible suction matsBeing exible and robust the mats work onslightly uneven ground as well.Flow channels in the bottom side improve thesuction effect and siphon off even small amountsof liquid.

spiral hose 3 x 3 metre

With GEKA-coupling and air tight connection(one hose may be used for extension).Optionally available with oil resistant hoses.

euro container with cover

For convenient transport and storage of pumpand accessories. Heavy duty construction andwell suitable for use on construction sites.

multi-purpose pump control

Sensor switching the pump on and off automati-

cally, depending on uid level.

dry run protection (optional accessory)

Switches the pump off automatically when run-

ning dry. Restart with reset button after elimina-

ting the fault.

for waste water and ood water removal

You nd more information on our website www.zuwa.de or in our detailed brochures.

Data, illustrations and measured values are for exemplication only and without obligation.All information subject to change without notice. Not responsible for typographical errors.

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ZUWa-Zumpe GmbHPumps d Pl Proecio Equipme

Franz-Fuchs-Strae 13 - 17 D-83410 Laufen fon: +49 8682 89340 fax: +49 8682 893434email: [email protected] internet: www.zuwa.de

ZUWA03/20

09

Our name stands for quality!

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Zuwa Mobile Filling Units