Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C
Single Cable Motion Solution:Kinetix 5500 Servo Drive and VP Low Inertia Motor
October 11, 2012
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 Servo Drive and VPL motor
2
A single cable motion system to meet your needs
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Single Cable Motion Solution Overview
3
Single CableInterface
Studio 5000 Software
Kinetix 5500 Servo DriveKinetix VPL Servo Motor
Frame 3Frame 2
Frame 1
Frame 75 Frame 63
Frame 165 Frame 130 Frame 115 Frame 100
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 Servo Drive and VPL Motor:Features and Benefits
More efficient motor-drive system sizing saves up to 20% in system costs
Smaller footprint Cables in 1m length increments
Reduce System Cost Fewer terminations and simplified
wiring Simplified mounting – no backplane or
power rail required Minimize installation errors with well
shielded cable clamp design
Ease of Use
Run servo and induction motors all in one drive platform
Each drive catalog number supports 195-528 VAC input
Single cable design
Reduce Inventory Up to 50% less energy usage with
proper system sizing Lower speed windings allow for lower
current, smaller drive, and smaller gauge cables.
Energy Efficient
Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 5
Agenda
Motion Analyzer
Single Cable Technology
VPL Servo Motor
Kinetix 5500 Servo Drive
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 Servo DriveSmaller footprint with best in class power density
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 Servo DriveBenefits and Features
Single cable reduces installation errors
Innovative Common AC/DC bus removes hardware, reduces
installation time and lowers costs
Induction motor (V/Hz) support simplifies inventory
and maintenance
50% smaller reduces cabinet &
footprint cost
Clamp design enforces 360° bonding for noise immunity
which eases installation
Zero stacked drives, no backplane or
power rail required reduces cabinet &
footprint cost
Supports 195 – 528 VAC input, reducing
inventory
24 VDC control power,reduces overall power
consumption of the drive. Provides safer commissioning and
troubleshooting
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 Servo Drive Flexible Power Connectivity
Designed for multiple power topologies without any compromise of solution. The Kinetix 5500 can be used in multi-axis applications with AC/DC supply sharing, DC bus sharing or in a hybrid combination consisting of drives that can share AC/DC supply and DC bus only .
AC/DC supply sharing
DC bus sharing Hybrid Configuration
Use Motion Analyzer 7.0 to determine
optimal bus configuration
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 Servo DrivePower Density
9
Best in class power density. Smaller footprint to reduce cabinet space. Zero Stacking capability for flexible design.
K6500
K5500
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 Servo DriveOpen Loop Frequency Control Methods
10
Kinetix 5500 drives support ‘Two’ open loop frequency control methods• Basic V/Hz• Sensorless Vector with Slip Compensation for better speed regulation
Open Loop Frequency Control in Kinetix 5500 drives is suitable applications such as conveyors, pumps and fans that do not need flying start capability
• Static Boost, Run Boost and Auto Boost features supported• Electronic Motor Thermal Overload Protection per Class 10 requirements• Skip bands
3rd party 3-phase Induction motors suitable for VFD operation will be supported.
Max Output Frequency: 400Hz (Electrical)Max Pole Pairs: 50 Max Motor Cable Length: 50 meters
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 Servo DriveRelative Positioning
Kinetix 5500 / VPL
Kinetix 350 / TLY
Performance and Features
Price
Kinetix 6500 / MPL
• Lowest cost solution supports TLY motor
• 500 usec loop closure performance
• 600 W to 3 kW• Premium over Kinetix 350• Top performance 125 usec loop
closure• Smallest cabinet space required• 600 W to 15 kW• Single cable and hybrid power
topology• VPL motor support at release
• Premier integrated solution• Top performance 125 usec loop
closure• 1.2 kW to 22 kW• Supports entire motor portfolio• Advanced safety features
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 Servo DriveVoltage Ratings and Catalog Numbers
Input Voltage
Input Phases
Amps Cont. (RMS)
Amps Peak
(RMS) Catalog. Number
Frame Size
195-528 1/3-
phase 1 2.5 2198-H003-ERS Frame 1
195-528 1/3-
phase 2.5 6.25 2198-H008-ERS Frame 1
195-528 1/3-
phase 5 12.5 2198-H015-ERS Frame 2
195-528 3-
phase 8.4 21 2198-H025-ERS Frame 2
195-528 3-
phase 13 32.5 2198-H040-ERS Frame 2
195-528 3-
phase 23 57.5 2198-H070-ERS Frame 3
1
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 Servo DriveDimensions
13
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 Catalog Structure
14
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix VP Low Inertia Servo MotorOptimize your axis with single cable design & multiple speed winding options
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix VPL Servo MotorBenefits and Features
16
Single cablereduces installation time
and inventory
Mechatronic tools simplify commissioning and reduce operational
costs Energy efficient drive/motor matching and capacitor module
reduces power required and system cost
Windings options matched to drive ratings allow for
optimized system sizing and costs
Flexible part creation allows for custom variants
Based on proven magnetic core MP technology for
market leading reliability and performance
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix VPL Motor Advantages of Winding Speeds
1500 rpm
6.5 N-m
4.8 A
2.9 kW Drive
18 AWG Cable
Motor Winding #3
3000 rpm
6.5 N-m
8.3 A
5.0 kW Drive
18 AWG Cable
Motor Winding #2
6000 rpm
6.5 N-m
16 A
8.7 kW Drive
14 AWG Cable
Motor Winding #1
20
6.5
1500 rpm
3000 rpm
6000 rpm
Smaller DriveSmaller Cable
2 Sizes Smaller DriveSmaller Cable
Windings are optimized to match the Kinetix 5500 drive Minimize axis cost based on application requirements Enhance machine efficiency
6.5
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Voltage Class Frame Size Stack
LengthRated Speed Range (RPM)
Continuous Torque (Nm)
Peak Torque (Nm)
200
1001 2800, 6500 1.9 3.82 3000, 5000 3.1 7.83 2250, 3750, 5500 3.3-3.7 11.2
1152 2150, 3300, 5000 4.1-4.5 13.13 2300 5.6 20.3
1303 1950, 4000 7.75-7.9 20.74 1600, 3000 8.4-9.2 27.1-28.56 2000 10.2 34.6
400
1001 6000 1.8 3.82 3300-6000 3.0-3.2 7.83 2500, 4750, 7000 2.4-3.7 11.2
1152 2250, 4500, 6500 3.4-4.5 13.13 3200, 5000 4.4-5.2 20.3
1303 2250, 4000 6.7-7.8 20.74 2150, 3500 7.7-7.8 28.56 2500, 4250 6.6-9.4 34.6
165
1 2750, 4750 8.1-9.1 22.52 2700 14.8 48.63 2300 18.2 66.74 1850 28.7 79.3
Kinetix VPL Motor Technical Specifications
18
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix VPL MotorEnvironmental Specifications
19
Based on proven MP-Series technology !
Attribute Value
Temperature, Operating 0…40° C (32…104°F)*
Relative Humidity, non-operating 5….95% noncondensing
Atmosphere, non-operating Noncorrosive
IP rating* of motor with optional shaft seal* installed
IP66 (dust tight, jet spray)
Motor without a shaft seal, and mounted in this direction: - Shaft down - Shaft horizontal - Shaft up
- IP53 – dust tight, powerful water jets - IP51 – dust tight, water dripping vertically - IP50 – dust tight, no protection from water
* See specific detail in controlled & released installation document (VP-IN001)
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix VPL Motor Catalog Structure
20
VP L – B 165 2 C – C J 1 2 A S
Bulletin Number = VP
Motor Family = L (Low Inertia)
Voltage ClassA = 200VB = 400V
Frame Size063 = IEC 63mm075 = IEC 75mm100 = IEC 100mm115 = IEC 115mm130 = IEC 130 mm165 = IEC 165mm
Magnet Stack(s)1, 2, 3, 4, 6
Rated SpeedA = 1500 rpmB = 2000 rpmC = 2500 rpmD = 3000 rpmE = 3500 rpmF = 4500 rpmM = 6000 rpmT = 6750 rpm
Feedback DeviceC = Single turnP = Multi turn
ShaftJ = KeyedK = Smooth
Connectors1 = SpeedTec Single Cable
Brake2 = No Brake4 = 24V DC Brake
MountingA = IEC Metric
Factory Options:A = StandardS = Shaft Seal
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Single Cable TechnologyOne cable for feedback, motor brake, and motor power
Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 2222
Single Cable TechnologyBenefits and Features
Long Service Life in Demanding Applications Up to 20 million cycles rated life minimizes maintenance Jacket material withstands many common compounds
Standards Compliance UL Listed bulk cable [coming soon after launch] NFPA-79 construction and product ratings
Easy to Use SpeedTec™ connectors allow quick connections Product is easily pliable allowing faster cable routing
Sustainability Fewer SKU’s Minimizes maintenance downtime and waste
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Single Cable Technology Single Cable Motor/Feedback
23
Hiperface Digital Servo Link Feedback (DSL) is purely digital feedback technology allowing single cable for motor and feedback signals.
Designed Cable and connection system to address critical factors such 360 degree shielding. 2-wire feedback termination for easily installation.
3x Power Conductors
Twisted Triad (unshielded)
Brake Cable Twisted pair
W/Braid shield
Overall braid shield
Feedback Twisted pair with braid and foil Shield
and outer insulation
Protective Earth
Purely digital technology with single cable provides a very robust solution while maintaining the signal integrity of the feedback system.
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Kinetix 5500 and VPL System Certifications
24
UL & CSA recognized E146578 CE [EN60034-1] C-Tick [N223]
Motors
UL 508C ODVA (EtherNet/IP) CE (EMC, LVD, and Machinery
Directives) C-Tick SCCR: 200 kA KCC
Drives
SIL 2, PL d, Cat 3 Safe Torque off IEC 61508, EN 61800-5-2, EN62061,
EN ISO 13849
Safety
AWM 1000V @ 105°C Wind Turbine Tray Cable UL 2277 recognized [1000V
Flexible VFD Servo Cable] VW1 Low capacitance
Cables
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Motion AnalyzerEfficiently sizing and selecting your motion system
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Motion Analyzer SoftwareSelect the Kinetix 5500 Drive for your system
26
Kinetix 5500 is now available in the Drive tab for selection
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Motion Analyzer SoftwareSelect your Kinetix 5500 Drive
27
Select your bus configuration to reduce installation time
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Motion Analyzer SoftwareSelect the VP Low Inertia Motor
28
Select the VPL Motor for your motion system.
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Motion Analyzer SoftwareFind the ‘right’ motion system to meet your needs
29
Finding the most efficient solution now includes the Kinetix 5500 and VPL motor.
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
Resources
Additional resources are available on Literature Library and ab.com:
User manuals Selection guides Product profile Installation Instructions
To place an order, contact your local Rockwell Automation Sales representative or distributor.
30
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
www.rockwellautomation.com
Follow ROKAutomation on Facebook & Twitter.Connect with us on LinkedIn.
Rev 5058-CO900C
Thank you!