Download pdf - MULTIMACH - METAL WORK Multimach.pdf · Multimach IP51 2 2 End-plate1-11 3 End-plate 1 4 Reduced end-plate 1 VALVE INPUT END-PLATE 8 8 Axial 25-wire connector base 9 Axial 9-wire

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2

MULTIMACH

Multimach is not a mere valve, it is an electropneumatic distribution“island” - a single block ready for connection to power and airdelivery pipes and a multi-pin cable.All the pneumatic connections are situated on one side with built-in push-in fittings. The user interface is on the other side so thatthe fitter or serviceman has everything within an easy reach:manual controls, active valve signalling lights, compressed airsystem diagram, valve identification plates. The user can counton four different orientations for the electric connector.Multimach provides full flexibility in the application of valves: 1to 24 valves, power plates and drain for pipes of various sizes,electric 9- or 25-pin plug connector. But the real novelty, whichis patented by Metal Work, is the possibility of mounting valvesof different flow rates: three different valves can be mounted ata time and a valve can be replaced with another of a differentflow rate. This revolutionary concept enables the user to optimisespace and costs and adapt the unit to different performancerequirements.The ratio between the flow rate of the Multimach system and sizesis incomparable: the top in terms of miniaturisation and efficiency.

COMPONENTS

� Exhaust – Solenoid pilot� Valve supply – port 1� Electrical multiple connection with 9 or 25 pins� Threaded connection of exhausts 3/5� Valve supply� Electrical control supply� LED (LED on, solenoid valve energised) Removable identification labels Blind end-plate� Screw for valve wall-mounting� Utility port for pipe Ø 8 mm Utility port for pipe Ø 6 mm� Utility port for pipe Ø 4 mm� Manual control

8

3

4

5

6

9

10

11

12

13

1

2

147

Valve port connectionsConnection on the end-plate for the supply of pilotsOperating temperature range °CFluidScrew for valve - wall-mountingFlow rate at 6 bar ΔP 1bar Nl/minVoltage rangePower WInsulation classDegree of protectionSolenoid ratingPressure range

- terminal 1-11- terminal 1- terminal 1 reduced

TRA/TRR 2X3/2 monostable at 6 barTRA/TRR 5/2 monostable at 6 barTRA/TRR 5/2 bistable at 6 barTRA/TRR 5/3 cc monostable at 6 barNote on useCompatibility with oils

quick-connection ports 2 and 4, Ø 4,6,8 mm threaded exhaust port 3/8 or fitting Ø8Automatic fitting Ø 4

-10°C to 60°CFiltered air without lubrication; lubrication, if used, must be continuous

according to the end-plate used: see page 2.1/11011mm Ø 4: 200 Nl/min 11mm Ø 6: 500 Nl/min 14mm Ø 8: 800 Nl/min

24 VDC ±10%0,9

F155IP51

100% EDX (pilot supply) 1-11 (valve supply)

3÷7 bar vacuum at 10 bar3 ÷ 7 bar3 ÷ 7 bar

8 ms / 45 ms8 ms / 33 ms

20 ms / 20 ms20 ms / 20 ms

Insert the pipes in the fittings, before passing air through the valves, otherwise the basket may be pulled out of its seat by the flow of air.please refer to page 6.1/08

TECHNICAL DATA

2.1/110

CBA A

16

11

10

12

20

5

1

166

7

2

4

89

14

17

18

3

19

THE MULTIMACH WORLD: FLEXIBILITY

FIXING THE BASE:

A B C D

THE NUMBERS PERMIT RAPID IDENTIFICATIONOF THE FUNCTION AND ASSEMBLY POSITIONOF THE SINGLE ELEMENTS REPRESENTED AS FOLLOWS

A: Fixing with reduced end-plate 1, CODE 0227300300, supplied complete with bracket.B: Fixing with end-plate 1-11 CODE 0227300200 or with end-plate CODE 0227300201C: Fixing with end-plate 1-11 CODE 0227300200 or with end-plate 1 CODE 0227300201 using the M4-thread found on the M5end-plate.D: Fixing on the DIN bar with end-plate 1-11 CODE 0227300 using the reduced end-plate 1 CODE 0227300300 or end-plateCODE 0227300201 using the push-in bracket CODE 0227300600. If you have to remove the base from the bar, this is rapid andcan be performed without using any tools.

VALVE CODES

N S V

NSV mini-solenoid valve

F

F 11 mmcartridges Ø 4G 11 mmcartridges Ø 6H 14 mmcartridges Ø 8

FAMILY PORT5

5 5/26 5/38 3/2x2

FUNCTIONS E

SE Solenoidvalve

OPERATORSB

B bistableS mechanical spring

RESETTING0 0

00 5/23/2 NC+

3/2 NOCC5/3 closed centresNC normally closedNO normally open

FURTHER DETAILS2 4 V D C

24VDCVOLTAGE

2.1/111

2

KEY TO CODES – MULTIMACH-UNIT

I n° 2 3/2 NCW n° 2 3/2 NOL 3/2 NO + 3/2 NCV 5/2 monostabileK 5/2 bistabileO 5/3 monostabile

I4

W4

L4

V4

K4

O4

VALVE DIMENSIONS Ø 4

2

ø 4

11.5

21.2

329

.4

80

73.5


2

ø 4

3.273.5

80

29.4

21.2

11.5

2

ø 8

14

473.5

80

29.4

21.2

Abbrev.

NSV F8 SES NC

NSV F8 SES NO

NSV F8 SES 00

NSV F5 SES 00

NSV F5 SEB 00

NSV F6 SES CC

Code

7068030532

7068030632

7068030732

7068030132

7068030112

7068030212

Symbol

Symbol Abbrev.

NSV G8 SES NC

NSV G8 SES NO

NSV G8 SES 00

NSV G5 SES 00

NSV G5 SEB 00

NSV G6 SES CC

Code

7069030532

7069030632

7069030732

7069030132

7069030112

7069030212

Abbrev.

NSV H8 SES NC

NSV H8 SES NO

NSV H8 SES 00

NSV H5 SES 00

NSV H5 SEB 00

NSV H6 SES CC

Code

7070030532

7070030632

7070030732

7070030132

7070030112

7070030212

Symbol

1214

82/84

X

2

11

4

1 3/5

14

3/5

12

82/84

X

2

11

4

1

3/5

14 12

82/84

X

2

11

4

1

1214

82/84

X

2

11

4

1 3/5

14

3/5

12

82/84

X

2

11

4

1

3/5

14 12

82/84

X

2

11

4

1

1214

82/84

X

2

11

4

1 3/5

14

3/5

12

82/84

X

2

11

4

1

3/5

14 12

82/84

X

2

11

4

1

I6

W6

L6

V6

K6

O6

I8

W8

L8

V8

K8

O8


1

1

1

M 5 1

Multimach IP51

2

2 End-plate1-113 End-plate 14 Reduced

end-plate 1

VALVE INPUT END-PLATE8

8 Axial 25-wire connector base9 Axial 9-wire connector base10 25-wire rear connector base11 9-wire rear connector base

ELECTRICAL BASEI6-W8-W6-O4-L8-5

I no. 2 3/2NCW no. 2 3/2NOL 3/2 NO + 3/2 NCV 5/2 monostableK 5/2 bistableO 5/3 monostable

TYPE OF VALVE1 2 - 1 4

FURTHER DETAILS12 9-wire connector14 25-wire connector16 Brackets for DIN bar

5 blind end-plate6 Passing-intermed.7 Blind intermediate20 exhaust section.4 cartridge 46 cartridge 68 cartridge 8

Weight [g]

118

118

118

100

114

115

Weight [g]

110

110

110

90

107

108

Weight [g]

124

124

124

105

120

121

14

82/84 2 4

3/5X 1 11

82/84 2

X 1

4

113/5

14 12

3/5X 11

82/84 2

1

4

14 12

14

82/84 2 4

3/5X 1 11

82/84 2

X 1

4

113/5

14 12

3/5X 11

82/84 2

1

4

14 12

14

82/84 2 4

3/5X 1 11

82/84 2

X 1

4

113/5

14 12

3/5X 11

82/84 2

1

4

14 12

2.1/112

ø 10

ø 4

M 5

ø 10

G 3

/8

11

82/84

1

3/5

X20.5

4

41

49.5

24.5

20.9

43.7

ø 4.2M 5

9

10.5

10

1316.5

61.5

8173

.5

915

M 5

82/84

ø 10

G 3

/8

111

3/5

X

49

13

20.5

41

8173

.5

10.5

10

24.5

20.9

43.7

49.5

M 5ø 4.2

ø 8

ø 8

3/5

82/84

111

X

M5 7.3

10

4

81

14.5

49.5

1830.451

.6

9

8

12.5

4.2

28.4

ACCESSORIES

END-PLATE 1-11

Code0227300200

DescriptionEND-PLATE KIT 1-11

END-PLATE 1

Code0227300201

DescriptionEND-PLATE KIT 1

REDUCED END-PLATE 1

Code0227300300

DescriptionREDUCED END-PLATE KIT 1

2

3

4

This end-plate allows for supplies to be differentiated- port 2- port 4- pilot supply

Weight [g]223

Weight [g]224

Weight [g]148

2.1/113

2

82/84

3/5

11

1

X

2

73.5

81

3410

ø 4.2M 5

2411

11.5

6.5

2

ø 8

X

ø 8

82/84

111

3/5

4

80

73.5

21.2

29.4

14

ø 8

2

ø 8

3/582/84

X

11

1

1429

.421

.2

73.5

80

4

BLIND END-PLATE

Code0227300500

DescriptionBLIND END-PLATE

INTERMEDIATE THROUGH

Code0227300301

DescriptionINTERMEDIATE THROUGH

INTERMEDIATE BLIND

Code0227300302

DescriptionINTERMEDIATE BLIND

5

6

7

Weight [g]168

Weight [g]92

Weight [g]89

2.1/114

2.5

79.5

20

8

AXIAL CONNECTOR BASE, 25 WIRES

Code0226180001

DescriptionAXIAL CONNECTOR BASE KIT, 25 WIRES

AXIAL CONNECTOR BASE, 9 WIRES

Code0226180002

DescriptionAXIAL CONNECTOR BASE KIT, 9 WIRES

8

9 2.5

79.5

8

20

2

X

ø 8

82/84

111

3/5

473.5

1450

.6

INTERMEDIATE EXHAUST SWITCH

Code0227300303

DescriptionINTERMEDIATE EXHAUST SWITCH

20

Weight [g]95

Weight [g]54

Weight [g]51

2.1/115

22.5

79.5

14

20

REAR CONNECTOR BASE, 25 WIRES

Code0226180003

DescriptionREAR CONNECTOR BASE KIT, 25 WIRES

10

2.5

79.5

14

20

REAR CONNECTOR BASE, 9 WIRES

Code0226180004

DescriptionREAR CONNECTOR BASE KIT, 9 WIRES

STRAIGHT AND 90° CONNECTOR KIT, 9 WIRES

Code0226180102

DescriptionSTRAIGHT AND 90° CONNECTOR KIT, 9 WIRES

11

12

Weight [g]73

Weight [g]77

Weight [g]31

2.1/116

STRAIGHT AND 90° CONNECTOR KIT, 25 WIRES

Code0226180101

DescriptionSTRAIGHT AND 90° CONNECTOR KIT, 25 WIRES

14

CONNECTION BRACKETS ON DIN BAR

Code0227300600

DescriptionCONNECTION BRACKETS ON DIN BAR

CONNECTOR KIT + WIRE

Code022618039902261804000226180401

DescriptionCONNECTOR KIT + WIRE 1-6*CONNECTOR KIT + WIRE 7-12**CONNECTOR KIT + WIRE13-30***

16

18

Individually packed

* For valve connection from 1st to 6th position counting from the connector** For valve connection from 7th to 12th position, counting from the connector*** For valve connection from 13th to 30th position, counting from the connector

14

~50

~9

17

19

CABLES

Code022610720102261071010226107102

Description10-WIRE CABLE19-WIRE CABLE25-WIRE CABLE

Specify the number of metres desired

Weight [g]48

Weight [g]8

Weight [g]345

Weight [g]86122130

2.1/117

2

ø15

ø8

18

35.7

ø6

SILENCER FOR FITTING, Ø 8

CodeW0970530084

DescriptionSILENCER FOR FITTING, Ø 8

STRAIGHT PRE-WIRED CONNECTOR KIT

Code022690010002269002500226900500

022692010002269202500226920500

DescriptionCONNECTOR + 9-WIRE AXIAL CABLE L.=1 MCONNECTOR + 9-WIRE AXIAL CABLE L.=2.5 MCONNECTOR + 9-WIRE AXIAL CABLE L.=5 M

CONNECTOR + 25-WIRE AXIAL CABLE L.=1 MCONNECTOR + 25-WIRE AXIAL CABLE L.=2.5 MCONNECTOR + 25-WIRE AXIAL CABLE L.=5 M

At the 3/5-exhaust port of the reduced end-plate 1page 2.1/112 ref. 4 and of the intermediate through of the exhaust switchpage 2.1/114 reference 20

PRE-WIRED 90° CONNECTOR

Code022691010002269102500226910500

022693010002269302500226930500

DescriptionCONNECTOR + 9-WIRE 90° CABLE L.=1 MCONNECTOR + 9-WIRE 90°CABLE L.=2.5 MCONNECTOR + 9-WIRE 90°CABLE L.=5 M

CONNECTOR + 25-WIRE 90° CABLE L.=1 MCONNECTOR + 25-WIRE 90° CABLE L.=2.5 MCONNECTOR + 25-WIRE 90° CABLE L.=5 M

WIRING DIAGRAM FOR PRE-WIRED PLUG CONNECTORS

25 P

IN

Position ofelectrical contact

123456789

Colour of thecorresponding wire

blue/blackred/brownwhite/black

red/blueblack/orange

yellow/redblack/brown

white/redred/black


101112131415161718


brown/whitered/orangelight blue

yellow/whiteyellow

red/greenorange

orange/whitegreen


19202122232425


yellow/blackwhite

blue/whitebrown

green/whitered

green/black

9 P

IN


123456789


green/blackwhite

blue/blackblue

yellow/blackyellow

red/blackgreen

white/black

Weight [g]15

Weight [g]90220434

132320636

Weight [g]90220434

132320636

2.1/118

IDENTIFICATION PLATE KIT

Code0226107000

DescriptionIDENTIFICATION PLATE KIT

Comes in 10-pc. packs

Code02261802010226180202

DescriptionMALE CONNECTOR KIT - 25 PINSMALE CONNECTOR KIT - 9 PINS

MALE CONNECTOR KIT + CONTACTS + COMMON TERMINAL

GRUB SCREW

Code0227300800

DescriptionGRUB SCREW FOR MULTIMACH

Comes in 10-pc. pack

R17 - PIPE RELEASE SPANNER

Code2L17001

DescriptionRL17

LENGHT = 140 mm

Ø Tubefrom Ø 3 to Ø 10

NotesFor R fitting and Fox fitting

2.1/119

2

WIRING DIAGRAM OF THE 25-PIN CONNECTOR

3

7

4

8

9

Nero/Black

Rosso/Red

2

Rosso/Red

Nero/Black

Rosso/Red

Nero/Black7

2

86

13

45 Com (-) Nero/Black

Rosso/Red

Nero/Black

1

9 Com (-)

9 Com (-)

9 Com (-)

9 Com (-)

6

7

Rosso/Red

Nero/BlackRosso/Red

Nero/Black

25 Com (-)

25 Com (-)

25 Com (-)

25 Com (-)

25 Com (-)

25 Com (-)

25 Com (-)

25

2

141

1516

1718

1920

2122

23

34

56

78

910

1112

13

24

Rosso/Red

Rosso/Red

Rosso/RedCom (-) Nero/Black

Nero/Black

Nero/Black

Nero/Black

Nero/Black

Nero/Black

Rosso/Red

Rosso/Red 20

21

24

2

1

23

3

4

5

22

WIRING DIAGRAM OF THE 9-PIN CONNECTOR

NOTE: AVAILABLE WITH POSITIVE COMMON WIRE ON REQUEST

NOTE: AVAILABLE WITH POSITIVE COMMON WIRE ON REQUEST.