Yokogawa Electric Corporation
ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
CENTUM CS 3000 CENTUM CS 3000 R3.07R3.07
April 21, 2023
Confidential
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Contents
Conceptual overview– Our current business and our future
What we shall get– From CS 3000 R3.06 to CS 3000 R3.07
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Product PortfolioO
pti
miz
eC
ontr
ol
Measu
re
ER P
Asset Management andOperational Efficiency
ProductionManagement
Production Control andSafety Management
Data Acquisition andLogic Control
Analysis andQuality Control
Analysis andQuality Control
Plant Information Management
Plant Information Management System
Operational Efficiency
Event Analysis Package
Operation Efficiency Improvement Package
Asset Management
Production Control and Safety Management
Integrated ProductionControl System
Safety Shutdown Management System
Network Based Control System
Plant Resource Manager
Robust Quality Estimator
Multi-Variable Model Predictive Control
Advanced Control
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Vigilance in Product
CENTUM-XLCENTUM-XL
EOPSEOPS
CFCSCFCSEFCDEFCD
ENGSENGS
CENTUM CS3000CENTUM CS3000
PFCSPFCS
KFCSKFCSLFCSLFCS
COPS2COPS2
CENTUM VCENTUM V
CFFSCFFSCFCS2CFCS2
COPSVCOPSV
CFCD2CFCD2
HF-BusHF-Bus
1MBPSDual Redundant
Token Pass
1MBPSDual Redundant
Token PassCENTUMCENTUM
CFCDCFCDCFCSCFCS
COPSCOPSF-BusF-Bus
250 KBPSDual Redundant
Token Pass
250 KBPSDual Redundant
Token Pass
BCVBCV
CENTUM CSCENTUM CS
ICSICS
EWSEWS PICSPICS
VnetVnet
10 MBPSDual Redundant
Token Pass
10 MBPSDual Redundant
Token Pass
1975
1983 1988
1993 1998
RouterRouter
2005
1Gbps Dual Redundant
1Gbps Dual Redundant
2000
Full Upward CompatibilityEvergreen & Growing Policy
HISHIS
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Toward 2010
No.1No.6
Based on YOKOGAWA internal market analysis
DCS Global Market Share
2004 2010
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Future Direction of Production Control System
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
For customer profitable growth
Profitable Growth
Growth Productivity
Build the Franchise
Increase Customer
Value
Improve Cost Structure
Improve Asset Utilization
Automation Users
Automation Users’ Operational Excellence Initiatives
Note: strategy map concept adapted from Kaplan & Norton
Excellence in Asset
Management
Excellence inSafety
Management
Excellence in Production
Management
Excellence in Plant
Lifecycle Management
Yokogawa’s Operational Excellence Solutions
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Excellence in Production Management
Secure data transparency all over the plant to reduce blind spots
Enhance information visibility in real-time manner to utilize information efficiently
Enable foreseeable operation and maintenance to maximize customers profit
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Enhance Real-time Information Visibility
Plantdatabase
Plant InformationSources
Plant InformationSources
ProcessEngineers
ProductionManagers
Operators FieldEngineers
MaintenanceEngineers
HMI flexibly configured based on mission,task and work scope of each individual.
HMI flexibly configured based on mission,task and work scope of each individual.
Foundation ofDecision MakingFoundation of
Decision Making
FilesBarcodeReader
DCS PLC
IntegratedReal-time Views
IntegratedReal-time Views
Data Information Floor (DIF)Data Information Floor (DIF)
Abnormal ConditionAbnormal ConditionAnalysisAnalysis
Abnormal ConditionAbnormal ConditionAnalysisAnalysis
AlarmAlarmManagementManagement
AlarmAlarmManagementManagement
SchedulerSchedulerSchedulerScheduler
Functional Modules
Functional Modules
KnowledgeKnowledgeHandlingHandling
KnowledgeKnowledgeHandlingHandlingProcess ModelProcess ModelProcess ModelProcess Model
OperationsOperationsAnalysisAnalysis
OperationsOperationsAnalysisAnalysis
Normal/AbnormalNormal/AbnormalOperationOperation
Normal/AbnormalNormal/AbnormalOperationOperation
ProcessProcessAnalysisAnalysisProcessProcessAnalysisAnalysis
InstrumentsInstrumentsMonitoringMonitoring
InstrumentsInstrumentsMonitoringMonitoring
ProcessProcessMonitoringMonitoring
ProcessProcessMonitoringMonitoring
PerformancePerformanceMonitoringMonitoring
PerformancePerformanceMonitoringMonitoring
RemoteRemoteMonitoringMonitoringRemoteRemote
MonitoringMonitoringSolution OfferingsSolution Offerings
ArchiverArchiverArchiverArchiver
InclinationInclinationAnalysisAnalysis
InclinationInclinationAnalysisAnalysis
APCAPCAPCAPC
MaintenanceData
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Optimal Plant Operation Environment
Plantdatabase
Plant InformationSources
Plant InformationSources
ProcessEngineers
ProductionManagers
Operators FieldEngineers
MaintenanceEngineers
HMI flexibly configured based on mission,task and work scope of each individual.
HMI flexibly configured based on mission,task and work scope of each individual.
Foundation ofDecision MakingFoundation of
Decision Making
FilesBarcodeReader
DCS PLC
IntegratedReal-time Views
IntegratedReal-time Views
InterfacingInterfacing
Abnormal ConditionAbnormal ConditionAnalysisAnalysis
Abnormal ConditionAbnormal ConditionAnalysisAnalysis
AlarmAlarmManagementManagement
AlarmAlarmManagementManagement
SchedulerSchedulerSchedulerSchedulerFunctional Modules
Functional Modules
KnowledgeKnowledgeHandlingHandling
KnowledgeKnowledgeHandlingHandlingProcess ModelProcess ModelProcess ModelProcess Model
OperationsOperationsAnalysisAnalysis
OperationsOperationsAnalysisAnalysis
Normal/AbnormalOperation
Normal/AbnormalOperation
ProcessProcessAnalysisAnalysisProcessProcessAnalysisAnalysis
InstrumentsInstrumentsMonitoringMonitoring
InstrumentsInstrumentsMonitoringMonitoring
ProcessProcessMonitoringMonitoring
ProcessProcessMonitoringMonitoring
PerformancePerformanceMonitoringMonitoring
PerformancePerformanceMonitoringMonitoring
Solution OfferingsSolution Offerings
ArchivingArchivingArchivingArchivingInclinationInclinationAnalysisAnalysis
InclinationInclinationAnalysisAnalysis
APCAPCAPCAPC
MaintenanceData
IntegratedIntegrated
HMIHMI
DecisionDecisionSupportSupport
EnvironmentEnvironmentAdvancedAdvanced
MaintenanceMaintenanceAdvancedAdvanced
MaintenanceMaintenance
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Direction of Production Control System
YOKOGAWA has achieved and maintains– High reliability and availability– Secure control network
YOKOGAWA improves– Integration capabilityIntegration capability– Integrated HMIIntegrated HMI
99.99999 %
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Integrated HMI
Safety Controller
InstrumentationController
Electric Controller
DCS
Autonomous Controller
Information Portal
Integrated HMI
Vnet/IP
Ethernet
PLC
OtherSystems
• Intuitive look & feel• Safe operation• Data integration capability• Role based presentation• Component based flexible view• Location and device independent
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
CENTUM CS 3000 R3.06
Review
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
CENTUM CS 3000 Revision history
2000 2001 2003
WindowsXP
2002 2004 2005 2006
R3.02
R3.03
R3.01
R3.04
R3.05
R3.06
Windows2000
2000/3
2000 Server2002/1 2003/5
2003 Server
R2.20Windows NT EOS
2004/6
2002/9
2003/9
2004/9
2001/9
2001/1
2005/2
2000/6
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Major new features in CENTUM CS 3000 R3.06
Integration capability improvement– New safety system (ProSafe-RS) integration– New interface station for non-Yokogawa
control systems – SmartPlant® Instrumentation (INtools®)
engineering data exchange– FF Enhancement (DevicePanel)
HMI improvement– Modern look and feel for operation windows– Flexible trend pen assignment
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Market response to R3.06
Real integration between CS 3000 and Prosafe-RS Integration is well accepted.– Prosafe-RS got a larger number of orders than
System division expected.
A full upgrade solution from CS 1000 enables business opportunities.SPI bi-directional data exchange has received quite a lot of positive feedback.
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
CENTUM CS 3000 CENTUM CS 3000 R3.07R3.07
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
CENTUM CS 3000 Revision history
2000 2001 2003
WindowsXP
2002 2004 2005 2006
R3.02
R3.03
R3.01
R3.04
R3.05
R3.06
Windows2000
2000/3
2000 Server2002/1 2003/5
2003 Server
R2.20Windows NT EOS
2004/6
2002/9
2003/9
2004/9
2001/9
2001/1
2005/2
2000/6
R3.07
2005/11
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
R3.07 Major Features
R3.07 is focusing on improvement requests from customers.What is the main development objectives?– Integration capability improvement
• Migration capability enhancement• Profibus-DP (ALP111) enhancement• PRM integration enhancement
– HMI improvement• More “look & feel” enhancements• Quad Monitor• VTSPortal (an Integrated HMI)
– Other• SEM Enhancement• Keycode Acquisition Tool
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Integration capability improvement
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
XL/V Migration improvement
Item Contents Offline Load
Sequence Table Support to XL type operation compatibility“Off” and “N” action for non-step sequence typePulse type output “N” action00 step execution timingPriority of execution THEN/ELSE
Required
MC Instrument Continue to answer back mask check for specified time RequiredMV Limit MV limit function Required
CALCU CPV limit CPV limit function Required
Auxiliary Output Set 0 to delta PV of SUB terminal on BAD condition RequiredSetting data to SUM Entry data to SUM without totalizer definition Not
RequiredCALCU/CALCU-C totalize Selectable totalize data (CPV or RV) Required
PID-TP Control Algorithm Select same PID algorithm for PID-TP control algorithmSupport Velocity Type for Output Action
Required
BSETU (7BS) compatibility BSETU-2/3 support V/XL compatibility mode Required
Note– Only supported with the 32M FCS
More Detail
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
IOP action for 3rd party DCS Migration
Background– Some venders DCS, Function blocks don’t
change Block Mode when IOP alarm occurs.– same function required for 3rd party DCS
Migration.
Function Block Operation on IOP– Block option to not change to MAN mode
when IOP occurs.– Keep the current Block Mode
Target Blocks– PVI, PVI-DV, PID, PI-HLD,ONOFF-E, ONOFF-GE,
RATIO, PID-STC
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
ALP111 installation for Remote Node
Specification– Number of ALR111, ALR121, ALE111, and
ALP111 modules per FCS• For control function for AFG30/40 and AFV10 with
LFS1530: 16 max. (8 pairs for dual-redundant operation) per FCS
• For control function for AFF50 and AFV10: 8 max. (4 pairs for dual-redundant operation) per FCS
– Number of ALR111, ALR121, ALE111, ALF111 and ALP111 modules per ER bus train
• When installing on ER bus node units:8 max. per ER bus train
• EB401 (EB402) firmware Revision: R3 or later– Delivered from December,2002 or later
• Does not support G3 and NI options
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
PRM integration with HIS
CS3000 R3.07 offers an integration with HIS and PRM.– By displaying a maintenance alarm of PRM on
an HIS, the real time diagnostic information from field devices can be utilized for operation.
– An operator can refer to detailed field device information by calling Device Viewer from an operation guidance message.
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Advanced Maintenance Assistance
Field NetworkField Network DeviceDevice
Maintenance staffMaintenance staffMaintenance MGRMaintenance MGROperatorOperator
Unit/EquipmentUnit/Equipment
Unit/ProcessUnit/Process
MachineryMachinery
Asset Information
Asset Information
NotificationNotification
Knowledge DB Historical DB
PRM PRM
HostDiagnostics
HeuristicDiagnostics
DeviceDiagnostics
ClassificationClassification
InterpretationInterpretation
Maintenance Action Guide
Maintenance Alarm Manager
EnhancementAlarm Notification
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
How to call Device Viewer from HIS
Device Viewer can be called to the CS 3000 HIS by three different methods.
Right Click onFaceplate/Tuning window
Entry “Tag name DV” from the name input dialog Box.
Double Click Operation guidance message from PRM Advanced Diagnostic or Device Patrol
Recommended Action
Device tag Block tag
Device ViewerDevice Viewer
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Continuous improvement
HMI improvement
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
HMI Improvement items
More Enhancement of Look & FeelQuad Monitor– For more detail information, refer to
Four monitor coming
VTSPortal (an Integrated HMI)– For more detail information, refer to
VTS Portal
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
More “Look & Feel” Enhancements
Tool chip hint on Tuning windowSelective Block Mode Change MethodSelective Confirmation Dialog DesignSystem View EnhancementImprovement to Tag Search windowTrend pen assign on HIS (standardization)Displaying a related builder from control drawing (standardization)Tuning Parameter file conversion toolIncrease the number of ID for Graphic Data Bind
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Tool chip hint for Tuning window
Point the cursor to the Data item on tuning window, showing tool chip hint of data item name.
Tool chip hit for data item name
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Selective to Block Mode Change Method
User can select the operation type for changing Mode– Dialog Type– Menu Type (New)
• Menu type can select block mode from the list • MAN, AUT,CAS, RCAS, ROUT
Menu TypeDialog Type
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Selective Confirmation Dialog Design
New confirmation dialog provides to meet user friendly interface.Confirmation Dialog is selectable.
Current type New type
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
System View Enhancement
The same menu window is displayed regardless of folder on system view before R3.06Context Sensitive Menu; each folder is displayed with only its relevant menu items when selecting folder on system view.
Current R3.07
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
System View Enhancement - Detail
FCS Menu HIS Menu COMMON Menu
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Improvement Tag Search Window
“Enter” key to act like Search button in Tag Search Function.
After input Name and Enter key,Start to Search
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Displaying a related builder from control drawing
To provide quicker identification of I/O addresses when IOP/OOP alarm occurs, a related builder can be displayed from the control drawing builder.– When the Configured Information Reference
Package (LHS4100) is installed, the I/O definition builder can be displayed by a right mouse click.
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Trend pen assignment on HIS
Trend pens can be assigned on HIS as on the HIS builder.– For more flexible trend window operation, the trend pen
assignment builder can be directly activated from HIS trend displays with depending upon user security.
– Pen assignment on HIS can be enabled/disabled for each trend display.
Notes:– This function requires the Configured Information Reference
Package (LHS4100).
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Tuning Parameter File Conversion Tool
A tool for converting a tuning parameter file into a CSV file format is offered.In R3.07, this tool is provided as an internal tool.Future release will include as a standard function within System View.
CSV files
FCSFCS
DatabaseENGENG
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Increase the number of ID for Graphic Data Bind
The maximum number of the general-purpose name per one graphic window is extended to 9999 from 999.
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Continuous improvement
Other
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Other
SEM EnhancementKeycode Acquisition Tool Electric Enhancement
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Sequence of Events Manager (SEM) Enhancement
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
SEM Enhancement Items
Support “First in Trigger” type on Trip ReportSQL Lineup EnhancementGUI for Database Back up and Restore
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Support “First in Trigger” type on Trip Report
A "first in trigger type" is added to a trip report output type.– Trip Trigger Specified type (Current)
• The trip trigger time is specified by SOE Server Configurator• The report is generated trigger event before and after specifi
ed time.
– First in Trigger type (New)• The report is generated from trip trigger to specified time.
Trigger Event
Time
Event
First-In Trip Trigger Type
Trip Report
User-Defined Trip Trigger Type
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
SQL Lineup Enhancement
Support SQL Server 2000 SP4Support SQL Server 2000 Workgroup Edition– Workgroup can install on Windows XP (Client
OS)– Max. 9 SOE client can connect SOE Server– Cannot install on HIS
Support MSDE (Free Software) from R3.06– Microsoft supports MSDE– If installing SOE with MSDE in an HIS, the
SOE number must be less than 500 points.
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Installation Environment
Combination ofInstallation
SOE server(LPC6900)On dedicated PC
SOE server(LPC6900)
With HIS
Windows server 2003
Windows XP Windows XP
Microsoft SQL server 2000Enterprise Edition
X N/A N/A
Microsoft SQL server 2000Standard Edition
X N/A N/A
Microsoft SQL server 2000Work Group Edition
X X N/A
Microsoft SQL Server 2000 Desktop Engine(MSDE2000)
X X X
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
GUI for Database Back up and Restore
SQL Server 2000 has Enterprise Manager– Enterprise manager supports backup and restore
function through the GUI.
MSDE doesn’t support Enterprise Manager– For MSDE, a simple separate GUI is provided for
database back up and restore.
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Continuous improvement
Keycode Acquisition Tool
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Keycode Acquisition Tool
The ID number and the list of installed packages on each HIS are require for CS 1000/CS 3000 upgrades or when adding new software.Keycode Acquisition Tool provides:– The installed software information and ID information
on each HIS becomes collectable from engineering station.
– In R3.07, this tool can execute from the "package acquisition" button of a Software Configuration Viewer.
– For existing installations, this tool can be downloaded from Yokogawa’s intranet.
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Keycode Acquisition Tool
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Continuous improvement
Electric Document Enhancement
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
StoryVIEW Enhancement
Displaying related items for search• Searching Specified word and similar word. And list
up similar word• Support to search from searched result
Similar word
FCS
Search button
Result
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
StoryFINDER Enhancement
Selectable multiple document files (PDF) for search target.– Before R3.06 can search only CS 3000 IM– R3.07 can search multiple documents
CS 3000 GSField Device
Adding to search target
CS 3000 GS C:\GS\CS3000Field Device C:\MY Docum
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Thank you for your attention.
Commitment means building the future to last.
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Detail information for Migration
Appendix - Migration
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
XL/V Migration improvement
Item Contents Configuration Offline Load
Sequence Table Support to XL type operation compatibility“Off” and “N” action for non-step sequence typePulse type output “N” action00 step execution timingPriority of execution THEN/ELSE and step transition
FCS Property Required
MC Instrument Continue to answer back mask check for specified time
Function Block Required
MV Limit MV limit function FCS Property RequiredCALCU CPV limit CPV limit function Function Block RequiredAuxiliary Output Set 0 to delta PV of SUB terminal when BAD
conditionFCS Property Required
Setting data to SUM Entry data to SUM without totalizer definition Function Block Not Required
CALCU/CALCU-C totalized data
Selectable totalize data from CPV or RV Function Block Required
PID-TP Control Algorithm Select same PID algorithm for PID-TP control algorithmSupport Velocity Type for Output Action
Function Block Required
BSETU (7BS) compatibility BSETU-2/3 support V/XL compatibility mode Function Block Required
Note– Only supported in 32M FCS
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Migration capability enhancement items
1.1 “Off” and “N” action for non-step sequence type1.2 Pulse type output “N” action1.3 00 step execution timing1.4 Priority of execution THEN/ELSE
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
Adding new action for Sequence Table
Builder Definition
Action of Sequence Table
XL compatible type
“Off” and “N” action for non-step sequence type
Pulse type output “N” action
00 step execution timingPriority THEN/ELSE
Priority of execution THEN/ELSE
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
1.1 “Off” and “N” action for non-step sequence type
Background– In CS3000, if processing is performed in following order in the
non-step type sequence of unlatched output by periodic execution, L type output (unlatched output) will not be turned off in spite of being condition false. In XL, when condition is false, L type output is OFF
• L type output is ON when condition is true.• Being Transition step and inactive step of L type output • Condition change, condition of L type output is false• A step is transition. Then, the step of L type output becomes active.• L type output is not turned off, even if condition is not satisfied.
– Non-step sequence is same manner.– In CS3000, L type output ignore by “n” action. In XL, L type out
put execute.Specification-XL Compatible type– When condition is true, L type output is OFF.– When condition is true, L type output is OFF by “N” action. If
condition is false, “N” action does not execute.– TC (Periodic Execution and Output only when conditions change)
and TE (Periodic Execution and Output each time conditions are satisfied) support.
– Step type and Non-step type support.
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
1.2 Pulse type output “N” action
Background– CS3000 ignores N action for Pulse type
output.– XL (CFCS2/EFCS) executes “N” Action for
pulse output, a output changes from ON to OFF.
Specification-XL Compatible type– For “N” action for Pulse out ,pulse output is
Off when output is ON– Support only SIO and FIO system
• RIO executes pulse output in IO module. So this function cannot support.
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
1.3 00 step execution timing
Background– In step type sequence, XL and CS make different
execution order for 00 step. When the active step is referring the operation signal of 00 steps, the execution result of a sequence table is different.
Specification-XL Compatible type– 00 step and Active Step are existing in the same
sequence table• 1. Judge condition signal of 00 step and active step• 2. Execute 00 step and current (target) step
– Extending table exists 00 step and Extended table exists active step
• 1. Judge condition signal of 00• 2. Execute action signal of 00 Step• 3. Judge condition signal of active step• 4. Execute action signal of active step
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
1.4 Priority of execution THEN/ELSE
Background– If same step defines step transition and THEN/ELSE, the
execution sequence is different between XL and CS3000.– In CS3000, transition processing is executed from active
step to specified step in action signal. After finished branch step processing, step moves by specified THEN/ELSE in branch source.
– In XL, when step is specified THEN/ELSE, the processing have a priority to THEN/ELSE. If step is not specified THEN/ELSE, moving to step which specified action signal.
Specification-Priority THEN/ELSE– If active step is specified THEN/ELSE, step transition by
action signal is ignore. Step moves by the specified in THEN/ELSE
– If active step is not specified THEN/ELSE, step moves on specified action signal.
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
2. MC Instrument block
Background– In XL, During answerback mask time (MTM), even when
the answerback input value (PV) and manipulated output value (MV) do not agree, the answerback check does not initiate alarm. HI/LO alarm of Feed back value (FV) can mask during MTM.
– In CS3000, the answerback check is canceled when the answerback PV comes to meet the MV. Therefore, HI/LO alarm of Feed back value (FV) cannot mask during MTM.
Specification– Function Block (MC-2, MC-2E, MC-3 and MC-3E) add “
Release condition for answerback mask “ as configuration item
– Selectable “MV=PV or after masking time” or “MV=PV or after masking time” for action
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
2. MC Instrument block - Specification
Time
MV0
Cancel answerback mask
PV
2
Off
On
MV=PV
MTM
Time
MV0
PV
2
Off
On
MV=PV
MTM
MV=PV or after masking time– The answerback mask check is canceled when PV comes
to meet the MV.After masking time– The answerback mask check is not canceled when PV
comes to meet the MV. The answerback mask check is working during specified MTM.
– If MV change, the answerback mask operation is canceled.
After masking time(XL compatible type)
MV=PV or after masking time
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ISD-MASP-S05045 Rev.5Copyright © Yokogawa Electric Corporation2005/11/07
3. MV Limit
Background– CS 3000 supports High/Low Limit Expansion Function.
• When a Regulatory Control Block is in manual operation mode and a value exceeding the manipulated output high and low limit setpoints is set from HIS, a value exceeding the manipulated output high and low limit setpoints can be set.
• When the mode is changed from manual operation to automatic operation, the output limiter operates using the manipulated output high limit setpoint (MHe) or the manipulated output low limit setpoint (MLe) that has been temporarily expanded.
– XL doesn’t support High/Low Limit Expansion Function. MV is limited to the manipulated output high and low setpoints.
Specification– CS3000 supports MV limit function, same as XL system
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4. CPV Range Limit for CALCU/CALCU-C
Background– V/XL are processing function block data as normalized
data from -1 to 1. Therefore, V/XL doesn’t over range data.
– Function block data of CS3000 is using engineering unit format. Data can over range. Calculation block needs to add calculation which is limit the range.
– CALCU/CALCU-C add CPV range limit function.
Specification– CPV Range Limit and PV range limit work
independently– Support only CPV (CPV1, CPV2 and CPV3 don’t support)– Digital Filter and SUM are processing after CPV range
limit– Only AUT mode works
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5. Auxiliary Output
Background– In CS 3000, If the input open alarm (IOP) is
initiated, change in process variable (delta PV) via SUB terminal is still outputting.
– Should be outputting only normal status. Auxiliary output should be 0 during IOP and one scan from recovering IOP.
– In XL, delta PV is 0 when IOP is initiated.
Specification– Support XL compatible type– Change process variable via sub terminal is 0
when block status is IOP (BAD)
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6. Setting data to SUM
Background– In CS3000, If “None” is specified as the
totalizer time unit, SUM doesn’t show on tuning window and cannot be written data
– Even if “None” is specified as the totalizer time unit, but want to Display SUM and write data on SUM.
Specification– If “None” is specified as the totalizer time
unit, integration will not executed. But it is possible to set data on SUM.
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7. CALCU/CALCU-C totalized data
Background– When the Pulse-Train Input conversion is
specified “Exact Totalization Pulse Train Input Conversion”, SUM data is used CPV.
• “Control Priority Type Pulse-Train Input Conversion” is used RV.
Specification– If selecting “Exact Totalization Pulse Train
Input”, selectable CPV or RV– When selecting “Control Priority Type Pulse-
Train Input Conversion”, totalize CPV
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8. PID-TP PID Algorithm
Background– The control algorithm of PID-TP specified PV
proportional and derivative type PID control algorithm (I-PD). Therefore, the control action of V/XL is different when CAS Mode.
– Temperature control requires velocity output for preventing overshoot.
Specification– The algorithm of PID-TP supports same algorithm of PID
• PID Control Algorithms:PID, I-PD, PI-D, Automatic or Automatic 2
– Default is the “PI-D” algorithm type
– Adding “Velocity” action to “Output Action” for PID-TP• Output Action: Selectable “positional” or “velocity” type
– Default is the “positional” action.
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9. BSETU2/3 support V/XL compatible function
Background– BSETU (7BS) and BSETU2/3 operation are different.
• 1. Start/Re-start action from Sequence Table• • • • • 2. Batch End and Pre-batch alarm• • • • 3. EMST restart action• 4. Recover timing for Pre-batch• 5. MV data when changing from MAN to AUT• 6. During EMST Batch end operation approve or not during EMST
– CS and CS3000 are different action• 7. Batch End Start up action for restart• 8. On CAS mode, “Start to Batch” and “Change to CAS for
connecting block to BSETU2/3” execute at the same time, Start up action is different
• 9. Output of Pre-batch alarm during EMST
Action BSETU/7BS BSETU2/3Strat LOOP=AUT, SV=0 MODE=AUT, SW=1Emergency Stop LOOP=CAS SW=4 or EMSW=1Restart LOOP=AUT SW=2Reset (Abort) LOOP=MAN SW=3
Condition 7BS BSETU BSETU2/3Batch End ALRM=HI ALRM=END BSTS=NCNT or ENDPre-batch ALRM=LO ALRM=PRE BSTS=ERLY or PBCH
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BSETU2/3 enhancement items
9.1 Start/Re-start action from Sequence Table 9.2 Batch End and Pre-batch alarm9.3 EMST restart action9.4 Recover timing for Pre-batch9.5 MV data when changing from MAN to AUT9.6 During EMST Batch end operation approve or not during EMST 9.7 Batch End Start up action for restart9.8 Start from ML value9.9 Not executing Pre-batch alarm during EMST