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Insuring Lean Operations: How JPF Learned to Think Like a World- Class Manufacturer By Cynthia K. Swank

Insuring Lean Operations - How JPF Learned to be Lean

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by Cynthia Swank of Jefferson Pilot Financial shown at the Lean Service Summit on 23rd June 2004 ran by the Lean Enterprise Academy

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Page 1: Insuring Lean Operations - How JPF Learned to be Lean

Insuring Lean Operations:

How JPF Learned to Think

Like a World-Class

Manufacturer

By Cynthia K. Swank

Page 2: Insuring Lean Operations - How JPF Learned to be Lean

INSURING LEAN OPERATIONSAgenda

•Who is Jefferson Pilot Financial

•JPF’s Premier Partnership strategy

•Learning from the automobile industry

•Moving from model cell to model facility

•Broadening the lean scope

•Key learnings and implications for service operations

Page 3: Insuring Lean Operations - How JPF Learned to be Lean

Individual Annuities

16%

Communication9%

Corporate and Other

6%

JEFFERSON PILOT FINANCIAL (“JPF”) IS A LEADING U.S. COMPANY PRIMARILY FOCUSED ON LIFE INSURANCE.

Fortune 500(Ranked by Revenues).458 USG459 Bed Bath & Beyond

460 JPF461 NTL462 Universal Health Svs.

Fortune 500(Ranked by Profits as

a % of Revenues).67 Boston Scientific68 Erie Ins. Group

69 JPF70 Marsh & McLennan71 Pepsico.

Mix of Business (2003 Reportable Segment Results)

GroupInsurance

10%

IndividualLife Insurance

59%

Page 4: Insuring Lean Operations - How JPF Learned to be Lean

0

4

8

12

Jan-90 Jan-92 Jan-94 Jan-96 Jan-98 Jan-00 Jan-02 Jan-04

IN 2000, JPF NEEDED A NEW STRATEGY TO CONTINUE BEATING SLOW INDUSTRY GROWTH

Total Return to ShareholdersPercent, Indexed to 1

CHALLENGES

•Product proliferation

•Specialized niche attackers

•Obvious structural moves already undertaken

S&P 500

Jefferson Pilot

S&P 500-Property & Casualty Insurance*

S&P 1500-Insurance Composite**

*Up to January 1998**Begins at January 1998Source: Research Insight/Compustat (May 5, 2004)

Page 5: Insuring Lean Operations - How JPF Learned to be Lean

JPF’S PREMIER PARTNERSHIP STRATEGY SET THE STAGE FOR MAKING ATTRACTIVE BUT POTENTIALLY RISKY OPERATIONAL IMPROVEMENTS.

PREMIER PARTNER STRATEGY

Jefferson Pilot Financial strives to be the partner of choice for high

performing producers and marketing organizations who target specific

markets and demand in-depth expertise, exceptional efficiency, and

quality communication from their carriers. We seek strong

relationships by providing a superior product portfolio, distinctive

market driven sales support, consistent service, advanced technology,

and rewards for growth, persistency, and loyalty.

UPSIDE•Move from “no mistakes” operational approach to differentiated services

•Meaningful improvements could open up significant incremental sales

DOWNSIDE•Any disruption of service could drive away business

•Service improvements that raise costs increase threat from focused attackers

OPERATIONALIMPROVEMENTS

Page 6: Insuring Lean Operations - How JPF Learned to be Lean

Raw materials transformed into finished goods with

– Maximum speed

– Minimum waste

– Unwavering quality

Lean =

LEARNING FROM THE AUTOMOBILE INDUSTRY

Page 7: Insuring Lean Operations - How JPF Learned to be Lean

LEAN APPROACH SEEMED APPLICABLE

Product development

Agent development

Agent marketing support

New business processing and under-writing

In-force service

Life Insurance Core Business System

Application

Exchanges/conversions

Underwriting Issue/PlacePolicy

Commissions payment

• Receive/sort forms

• System entry

• Order requirements

Page 8: Insuring Lean Operations - How JPF Learned to be Lean

LEAN APPROACH SEEMED APPLICABLE

Product development

Agent development

Agent marketing support

New business processing and under-writing

In-force service

Life Insurance Core Business System

Application

Exchanges/conversions

Issue/PlacePolicy

Commissions paymentUnderwriting

• Receive pending requirements

• Assess risk

• Determine policy disposition

Page 9: Insuring Lean Operations - How JPF Learned to be Lean

LEAN APPROACH SEEMED APPLICABLE

Product development

Agent development

Agent marketing support

New business processing and under-writing

In-force service

Life Insurance Core Business System

Application

Exchanges/conversions

Underwriting Issue/PlacePolicy

Commissions payment

• Issue policy

• Collect payment

• Process payment

Page 10: Insuring Lean Operations - How JPF Learned to be Lean

LEAN APPROACH SEEMED APPLICABLE

Product development

Agent development

Agent marketing support

New business processing and under-writing

In-force service

Life Insurance Core Business System

Application

Exchanges/conversions

Underwriting Issue/PlacePolicy

Commissions payment

• System feed to Commissions

• Mail payment and statement

Page 11: Insuring Lean Operations - How JPF Learned to be Lean

LEAN TOOLS SEEMED APPLICABLE

Flow processing

Load balancing

Work leveling

Standard operations

Segregating complexity

Speed applications by removing kinks

Make sure individuals processing forms shoulder comparable burdens

Synchronize process-step workloads with incoming demand

Establish best practices in cells and then spread through entire organization

Form separate channels for complicated tasks so that simple ones are not held up

Page 12: Insuring Lean Operations - How JPF Learned to be Lean

POTENTIAL VALUE OF LEAN IMPROVEMENTS WAS CLEAR

15-35% increase in paid annual premiums

15-35% increase in paid annual premiums

REQUIRED IMPROVEMENTS

– Increase turnaround speed and predictability

–Enhance customer focus

–Reduce complexity

– Increase quality/eliminate errors

–Eliminate cost differentiation

Page 13: Insuring Lean Operations - How JPF Learned to be Lean

MOVING FROM MODEL CELL TO MODEL FACILITY

Establish“Lean Team”

DefineModel

Cell

TrainTeam

Members

Establish Performance

Goals

CommunicateChanges to Premier

Partners

ROLLOUTTO

FACILITIES

Page 14: Insuring Lean Operations - How JPF Learned to be Lean

LEAN CHANGED JPF’S WAY OF THINKING

WAY WE WERE WAY WE ARE WHY

Removes blindersManagement driven decision-making

Improves service levelsCut costs Eliminate waste

Viewed as outside-in vs. inside-out

Silo organizational structure

Linear organizational structure

Eliminates uncertaintyManagement by instincts

Management by metrics

Vendors often drive performance

Vendor viewed as servant

Vendor viewed as partner

Front-line resources involved

Page 15: Insuring Lean Operations - How JPF Learned to be Lean

VISIBLE METRICS ARE THE OPERATIONAL CORNERSTONES

• Turnaround time (days)- Receipt to

underwriting- Underwriting- Approval to mail

• Variability

TIME

• Reissue percent due to error

• Call answer rate• Customer

satisfaction score

QUALITY

• Cost per submitted app- Labor- Exams and APSs- Other

• Productivity by job function

COST

Page 16: Insuring Lean Operations - How JPF Learned to be Lean

LINKING CEO PERFORMANCE TO SHOP-FLOOR GOALS

AcquisitionExpense Per Paid

PremiumCEO

Underwriter Expenses Per Paid Premium

UnderwriterSr. Vice President

Productivity by Job Function

UnderwriterVice President

Number of Applications

Input by Team Per Hour

InputSupervisor

Number of Applications

Input Per HourInputClerk

Page 17: Insuring Lean Operations - How JPF Learned to be Lean

IMPLEMENTING LEAN RESULTED IN DRAMATIC IMPROVEMENTS IN BOTH SALES AND NEW BUSINESS OPERATIONAL METRICS

126 131 139

202 216

99 00 01 02 03

JPF Individual Life Insurance Sales

($ millions)

-333

6554

6

-20

0

20

40

60

80

01 02 03

% Increase over 2000 Sales

IndustryJPF

Stretch Goal

Target Goal

35%

15%

*Turnaround time = time from receipt of application to issuance of policy

Reduced by 40%Reduce by 40%Reissues due to errorsQUALITY

Reduced by 26%Reduce by 28%Total labor costs for all applicationsCOST

Reduced by 84%Reduce by 84%Apps w/o meds turnaround time*TIME

Reduced by 70%Reduce by 60%Apps w/ med reports turnaround time*TIME

ResultLong-term GoalMetric

New Business Improvements

Page 18: Insuring Lean Operations - How JPF Learned to be Lean

GENERAL EXPENSE AS A % OF TOTAL INDIVIDUAL LIFE PREMIUM

14.817.9

15.817.015.4

8.38.17.07.19.6

1998 1999 2000 2001 2002

JPF

BECOMING LEAN ENABLED JPF TO INCREASE MARKET SHARE WHILE MAINTAINING OUR STRATEGIC EXPENSE ADVANTAGE

20%

10%

0%

Industry

2.0%20%

1.0%

0%

10%

0%93 94 95 96 97 98 99 00 01 02 03

MARKET SHARE GROWTH AND EFFECTIVE EXPENSE MANAGEMENT

Expense Ratio Market Share

Page 19: Insuring Lean Operations - How JPF Learned to be Lean

JEFFERSON PILOT’S REVENUES RANK 9TH AMONG PUBLIC INSURERS BUT HAS HIGHEST PROFIT AS A PERCENTAGE OF REVENUE

Note: Conseco results have been excluded due to one-time accounting adjustments.Source: Research Insight/Compustat (May 5, 2004); Hoover’s (www.hoovers.com)*(defined as net income as percentage of revenue)

2003 Revenue$ Billion

MetLife

Prudential

AFLAC

Unum Provident

John Hancock

Principal Financial

Lincoln National

Pacific Life

JEFFERSON PILOT 3.7

4.7

5.3

9.4

10.1

10.4

11.4

27.9

36.3

2003 Profit Profit as a Percentage of Revenue

JEFFERSON PILOT

Lincoln National

Pacific Life

AFLAC

MetLife

Prudential Financial

Unum Provident

Principal Financial

John Hancock

-3.9

4.5

6.2

6.9

7.9

8.0

8.9

9.7

13.8

Page 20: Insuring Lean Operations - How JPF Learned to be Lean

LEAN CONCEPTS HAVE WON WIDESPREAD ACCEPTANCE

SegregatingComplexity

• Separating clean cases from complex cases reduced Fixed Annuities turnaround time by 80%

• Teaching Customer Service Reps how to prioritize work and evaluating their performance on that basis improved all call center service metrics

LoadLeveling

• Flexible commission payments may revolutionalize relationship with agent

PullingDemand

• By appointing agents only when they submit business we reduced set up time waste (45/min per set-up) and associated annual fees of $100 per agent

VisibleMetrics

• Whiteboards, automated databases, and scorecards now used throughout organization

• Individuals and teams see the impact of their contributions

Page 21: Insuring Lean Operations - How JPF Learned to be Lean

LEAN PRINCIPLES ALSO GUIDE FUTURE TECHNOLOGY INVESTMENTS

• Implement lean before deploying technology

•Focus on investments with demonstrable improvements

–Increased efficiency

–Remove friction from process

–Automation of processes

•Deploy technology where you can change behavior

•Standardization and separation

Page 22: Insuring Lean Operations - How JPF Learned to be Lean

KEY LEARNINGS

• Manufacturing and relationships must be balanced

• Lean staffing model can create HR challenges

– Little excess capacity to handle volume spikes and turnover

– Training lead time of as much as 12-15 weeks makes plugging gaps difficult

• Need to develop skills at flexing the model

•Automation complicates flexing of system

Page 23: Insuring Lean Operations - How JPF Learned to be Lean

IMPLICATIONS: A NEW PARADIGM FOR SERVICE IS EMERGING

• The game is changing for financial services companies, and likely all other service-oriented industries. The minimum acceptable level of performance is rising as increasingly sophisticated customers demand better service and more competitors approach lean-levels of efficiency.

•Piecemeal solutions won’t get the job done. Only an approach that tackles the entire service delivery system can produce lasting improvements to time, cost, and quality.

•Model cell pilots are the best crucibles for creating lean improvements. The only way to be sure you are not creating new second-order problems is to run real-world tests of each modification to the system before rolling out redesigned processes.