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Project Execution Plan for Airport Construction Details of how an Airport is constructed, and how the progress, safety and quality is monitored and controlled. Also the measures to ensure that the site is environmentally friendly. David H Moloney 1 st August 2016 Brief Description The purpose of this presentation is to give an understanding of the Methods, Plant and Sequence to construct an Airport. This presentation can be used to engage Stakeholders and to get the Site Teams commitment to the programme. Also can be used for Induction Training and as a way to capture and share knowledge. Project Execution Plan (PEP) details how a project will be executed, monitored and controlled. High in Educational Value and easily understood. Recommended for Continuing Professional Development (CPD) This Video Presentation is innovative and has many beneficial uses. YouTube https ://youtu.be/LY4gXkUgK_Y

Airport Construction

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Page 1: Airport Construction

Project Execution Plan for Airport Construction Details of how an Airport is constructed, and how the progress, safety and quality is monitored and controlled. Also the measures to ensure that the site is environmentally friendly.

David H Moloney

1st August 2016

Brief Description

The purpose of this presentation is to give an understanding of the Methods, Plant and Sequence to construct an Airport.

This presentation can be used to engage Stakeholders and to get the Site Teams commitment to the programme. Also can be used for Induction Training and as a way to capture and share knowledge.

Project Execution Plan (PEP) details how a project will be executed, monitored and controlled.

High in Educational Value and easily understood. Recommended for Continuing Professional Development (CPD)

This Video Presentation is innovative and has many beneficial uses.

YouTube https://youtu.be/LY4gXkUgK_Y

Page 2: Airport Construction

Table of Contents

Page 3: Airport Construction

General Items

Page 4: Airport Construction

Contractor’s Temporary Site Facilities

ⓒ David H Moloney

Genera

l Item

s

Brief Description

Contractors Site facilities comprise:Offices, Canteens, Toilets, Drying Rooms, Stores, Plant Yard, generators and Workshops.

Page 5: Airport Construction

Contractor’s Temporary Site Facilities

ⓒ David H Moloney

Genera

l Item

s

To see animations and clips, see my YouTube Film

Page 6: Airport Construction

Contractor’s Camp for 8,000 persons

ⓒ David H Moloney

Genera

l Item

s

Page 7: Airport Construction

Sheet Pile Temporary Shaft

ⓒ David H Moloney

Genera

l Item

s

Brief Description

Sheet Pile Temporary shaft is used to enable an excavation for a deep structure.The construction sequence is:Install sheet-piles.Excavate and install bracing.Excavate to final level.Construct concrete structure.Backfill, remove bracing and sheet-piles

Page 8: Airport Construction

Sheet pile Temporary Shaft

ⓒ David H Moloney

Genera

l Item

s

3D Animation to show Sequence

Page 9: Airport Construction

Dewatering

ⓒ David H Moloney

Genera

l Item

s

Brief Description

Construction dewatering is the removal or drainage of

groundwater and or surface / rain water usually by

pumping to keep the works dry.

Page 10: Airport Construction

Dewatering

ⓒ David H Moloney

Genera

l Item

s

Page 11: Airport Construction

Dewatering by Wellpoints

ⓒ David H Moloney

Genera

l Item

s

Page 12: Airport Construction

Water Pollution Prevention

ⓒ David H Moloney

Genera

l Item

s

Brief Description

Pumped and rain water that is contaminated with clay and

silt needs to be treated prior to discharge from site.

Settlement ponds and settlement tanks are two methods

Page 13: Airport Construction

Dewatering by Settlement Lagoon

ⓒ David H Moloney

Genera

l Item

s

Page 14: Airport Construction

Dust Suppression

ⓒ David H Moloney

Genera

l Item

s

Page 15: Airport Construction

Temporary Fence type 1

ⓒ David H Moloney

Genera

l Item

s

Brief Description

Examples of temporary security fences that are higher than the usual

Page 16: Airport Construction

Temporary Fence type 1

ⓒ David H Moloney

Genera

l Item

s

Page 17: Airport Construction

Temporary Fence type 2

ⓒ David H Moloney

Genera

l Item

s

Brief Description

Temporary fence on precast beam for airport.

Page 18: Airport Construction

Temporary Fence type 2

ⓒ David H Moloney

Genera

l Item

s

Page 19: Airport Construction

Site Hoarding examples

ⓒ David H Moloney

Genera

l Item

s

Page 20: Airport Construction

FalseworkG

enera

l Item

s

Brief Description

Falsework to support Bridge deck formwork

Page 21: Airport Construction

Climbing Tower Cranes

Brief Description

A climbing tower crane lifts itself up using a climbing

attachment with hydraulic jacks that surrounds the mast.

The climbing attachment lifts itself up off the erected mast

and inserts a new mast section.

Rail mounted Tower Cranes layout plan and photographs for

airport passenger terminal building, showing the tower

cranes locations, rail track travel range and working area

coverage.

Genera

l Item

s

Page 22: Airport Construction

Climbing Tower CranesM

iscella

ne

ous

Page 23: Airport Construction

Climbing Tower CranesG

enera

l Item

s

Page 24: Airport Construction

Tower Cranes LayoutG

enera

l Item

s

Page 25: Airport Construction

Tower Cranes on RailsG

enera

l Item

s

Page 26: Airport Construction

Staff Offices for Departments

Department Functions

Planning Planning & Progress Monitoring

HSSE Health, Safety, Security & Environmental

Quality Assurance Quality Control

Procurement Materials & Subcontractors

Engineering Shop drawings & submissions

Quantity Surveying Monthly & final accounts

Document Control Distribution of Construction Information to Site Team

Plant & Equipment Hiring, Fuelling & Maintenance of Plant

I.T. Computers, software & Internet

Administration Payments

Human Resources

Page 27: Airport Construction

Site LaboratoryG

enera

l item

s

Page 28: Airport Construction

Traffic Management

ⓒ David H Moloney

Genera

l Item

s

Brief Description

Traffic management plans are necessary when working on or beside roads

Page 29: Airport Construction

Traffic Management - Realign Motorway under new Bridges

ⓒ David H Moloney

Genera

l Item

s

Page 30: Airport Construction

Traffic Management - Realign Motorway under new Bridges

ⓒ David H Moloney

Genera

l Item

s

Page 31: Airport Construction

Traffic Management – Divert Live Traffic onto Realigned Carriageway

ⓒ David H Moloney

Genera

l Item

s

Page 32: Airport Construction

Temporary Site Entrance

ⓒ David H Moloney

Genera

l Item

s

Page 33: Airport Construction

Temporary Roads & Entrances

ⓒ David H Moloney

Genera

l Item

s

Page 34: Airport Construction

Weighbridge & Sheeting Access

ⓒ David H Moloney

Genera

l Item

s

Page 35: Airport Construction

Wheel Wash Drive-through

ⓒ David H Moloney

Genera

l Item

s

Page 36: Airport Construction

Wheel Wash Drive-throughG

enera

l Item

s

Page 37: Airport Construction

Stores for Materials

ⓒ David H Moloney

Genera

l Item

s

Page 38: Airport Construction

Stores for Materials

ⓒ David H Moloney

Genera

l Item

s

Page 39: Airport Construction

Site Layout & Locations of Temporary Facilities

ⓒ David H Moloney

Genera

l Item

s

Page 40: Airport Construction

Temporary Electricity Supply & Tower Lights

ⓒ David H Moloney

Genera

l Item

s

Page 41: Airport Construction

Welfare Facilities

ⓒ David H Moloney

Genera

l Item

s

Toilets – Washing

Canteen, Drying Room, Toilet & Generator

Page 42: Airport Construction

Geotechnical

Page 43: Airport Construction

Vibro Compaction - Sequence, Plant & Methods

ⓒ David H Moloney

Geote

chnic

al

Brief Description

Vibro compaction is used to compact granular

ground to improve its load bearing capacity and

reduces the seismic liquefaction potential. Used

for the Palm Islands in Dubai.

A vibrator suspended from a crane is used and

inserted to a triangular grid pattern.

Page 44: Airport Construction

Vibro Compaction - Sequence, Plant & Methods

ⓒ David H Moloney

Geote

chnic

al

Page 45: Airport Construction

Stone Columns ⓒ David H MoloneyG

eote

chnic

al

Brief Description

Stone columns are used to improve the load

bearing capacity of ground.

Top feed vibrators suspended from an excavator or

crane along with loading shovels are used.

The stone columns are constructed to a triangular

grid pattern.

Page 46: Airport Construction

Stone Columns

ⓒ David H Moloney

Geote

chnic

al

Page 47: Airport Construction

Earthworks

Page 48: Airport Construction

Much Shifting

Brief Description

Muck Shifting is the process of moving

large quantities of soil and rock. Eart

hw

ork

s

Page 49: Airport Construction

Excavate & Load, Cart, Tip & Return

Brief Description

Cycle Time for 7km haulage distance using an Excavator 45 tonne weight and Dumper with a 40 tonne capacity, the cycle time is 34 minutes

Eart

hw

ork

s

7 minutes

14 minutes

3 minutes

14 minutes 7 km

7 km

Page 50: Airport Construction

Spreading & CompactionE

art

hw

ork

s

Page 51: Airport Construction

Spreading & CompactionE

art

hw

ork

s

Page 52: Airport Construction

Rock - Excavability

Brief Description

The excavability of rock depends

mainly on the rock strength and the

layer thickness. This diagram shows

excavation methods for rock of

various strengths and thicknesses,

with a free face.

ⓒ David H Moloney

Eart

hw

ork

s

Page 53: Airport Construction

Rock-breakingE

art

hw

ork

s

Page 54: Airport Construction

Rock-breakingE

art

hw

ork

s

Page 55: Airport Construction

Rock Drilling & Blasting – Road CutE

art

hw

ork

s

Page 56: Airport Construction

Mass Haul DiagramE

art

hw

ork

s

Brief Description

Shows the quantities and location of

excavation and fill quantities for

motorway.

Page 57: Airport Construction

Excavation for Underground Pump stationE

art

hw

ork

s

Brief Description

Faces of excavation Battered &

Well-point Dewatering used.

Page 58: Airport Construction

Excavation for Trenches with Stepped FacesE

art

hw

ork

s

Page 59: Airport Construction

Excavation for Trenches with Battered FacesE

art

hw

ork

s

Page 60: Airport Construction

Backfill TrenchE

art

hw

ork

s

Page 61: Airport Construction

Crushed Aggregate Base CourseE

art

hw

ork

s

Brief Description

Crushed Aggregate Base Course

CABC mixing and Laying

Page 62: Airport Construction

CABC ( Crushed aggregate base course )E

art

hw

ork

s

Mixing Plant

Testing Compaction

Page 63: Airport Construction

Mixing CABCE

art

hw

ork

s

Page 64: Airport Construction

Spreading & Compaction CABCE

art

hw

ork

s

Page 65: Airport Construction

Spreading & Compaction CABC ( Crushed aggregate base course )E

art

hw

ork

s

Page 66: Airport Construction

Spreading & Compaction CABCE

art

hw

ork

s

Page 67: Airport Construction

Piling

Page 68: Airport Construction

Piling Construction - Plant & Methods

Brief Description

Piling Plant, Equipment and Material;

Crawler Crane, Piling Hammer, Temporary Casing,

Piling Rig, Concrete Pump, Concrete Mixer Trucks,

Tremie Pipe and Reinforcement Cage

Pili

ng

Page 69: Airport Construction

Piling Construction - Plant, Methods & SequenceP

iling

Page 70: Airport Construction

Piling Construction - Plant & MethodsP

iling

Page 71: Airport Construction

Piling Construction - Vertical PilesP

iling

Page 72: Airport Construction

Piling Construction - Raking PilesP

iling

Page 73: Airport Construction

Piling Construction - Raking PilesP

iling

Page 74: Airport Construction

Pile Load Test

ⓒ David H Moloney

Pili

ng

Brief Description

A jack is used to load the pile in steps and

gauges measure any settlement.

Page 75: Airport Construction

Pile Load Test

ⓒ David H Moloney

Pili

ng

Page 76: Airport Construction

Concrete

Page 77: Airport Construction

Concrete Full Scale Trial Castings of Pier

ⓒ David H Moloney

Brief Description

The full-scale trial casting(s) shall

demonstrate/document that all

requirements to the concrete and the

execution of the work are fulfilled

simultaneously using the actual

methods and performed by personnel as

for the future production.

Concre

te

BIM 3D Model Shutter Fibreglass

Page 78: Airport Construction

Concrete Full Scale Trial Castings of Bridge Deck

Brief Description

The full-scale trial casting(s) shall

demonstrate/document that all

requirements to the concrete and the

execution of the work are fulfilled

simultaneously using the actual

methods and performed by personnel as

for the future production.

Concre

te

Fresh Concrete Properties Tests

Air Content, Consistence, Density, Initial and Final Setting Time, Temperature

and Bleeding

Chloride Ion Content

Hardening and Hardened Concrete Properties Tests:

Density and Compressive Strength for 1, 3, 7, 14 and 28 Days

Concrete Core Compressive Strength

Tensile Splitting Strength

Modulus of Elasticity

Heat Development

Chloride Migration Coefficient (28 Days)

Reinforcement Cover Measurement Survey

Page 79: Airport Construction

Concrete Batching Plant David H Moloney

ⓒ David H Moloney

Brief Description

Concrete batching plant comprises -

concrete mixer, control cabin, silos for

cement and fly ash, aggregate bins and

conveyor belt system to feed the mixer.

Also aggregate storage bays and water

storage tanks.

Concre

te

Page 80: Airport Construction

Concrete Batching Plant

ⓒ David H Moloney

Concre

te

Page 81: Airport Construction

Concrete Batching Plant

ⓒ David H Moloney

Concre

te

Page 82: Airport Construction

Concrete Batching Plant – Computer Controlled

ⓒ David H Moloney

Concre

te

Page 83: Airport Construction

Concrete Batching Plant - Liebherr Betomix AnimationC

oncre

te

Page 84: Airport Construction

Concrete Batching Plant David H Moloney

ⓒ David H Moloney

Brief Description

.

The mixing is computer controlled

and has a dynamic screen display,

showing the process. The material

storage capacity is, to match two

days concrete production.

Concre

te

Page 85: Airport Construction

Quarry & Aggregate Production

ⓒ David H Moloney

Concre

te

Brief Description

Quarry and Aggregate Production. Rock is

blasted free from a quarry face and fragmented.

The blasted rock is crushed and screened to

produce different size ranges of aggregates

Page 86: Airport Construction

Quarry & Aggregate Production

ⓒ David H Moloney

Concre

te

Page 87: Airport Construction

Quarry - Drilling Holes for Explosives

ⓒ David H Moloney

Concre

te

Page 88: Airport Construction

Quarry - Placing Explosives in Holes

ⓒ David H Moloney

Concre

te

Page 89: Airport Construction

Quarry - Blasting

ⓒ David H Moloney

Concre

te

Page 90: Airport Construction

Aggregate Production

ⓒ David H Moloney

Concre

te

Capacity 300 tonnes per hour

Page 91: Airport Construction

Quarry Plant & OutputsC

oncre

te

Page 92: Airport Construction

Reinforcement Cutting & Bending Yard

ⓒ David H Moloney

Concre

te

Brief Description

Reinforcement in 12 m lengths. Delivery in 3 ton Bundles

Page 93: Airport Construction

Reinforcement Cutting & Bending

ⓒ David H Moloney

Concre

te

Page 94: Airport Construction

Reinforcement Cutting & Bending

ⓒ David H Moloney

Concre

te

Page 95: Airport Construction

Reinforcement Cutting & Bending Yard David H Moloney

ⓒ David H Moloney

Reinforcement in 12 m lengths. Delivery in 3 ton Bundles Reinforcement cut to length by Shearing Machine

Reinforcement Bent to Shape by Bending Machine Reinforcement that is cut and bent is Bundled for delivery to work site

Concre

te

Page 96: Airport Construction

Precast Yard

ⓒ David H Moloney

Concre

te

Page 97: Airport Construction

Reinforced Wall Construction Sequence

ⓒ David H Moloney

Concre

te

Brief Description

The sequence to construct a reinforced concrete wall is as

follows:

Tie the reinforcement.

Erect stop-ends and the wall shutters.

Pour and vibrate the concrete mix.

Remove the shutters after the concrete has hardened.

.

Cycle Time Pour per Day

Page 98: Airport Construction

Reinforced Wall Construction Sequence

ⓒ David H Moloney

Concre

te

Page 99: Airport Construction

Reinforced Structure Construction Sequence

ⓒ David H Moloney

Concre

te

Brief Description

The general sequence to construct a reinforced concrete tank

is as follows-

1. Construct the floor and wall panels in a hit and miss pattern.

2. Construct the floor and wall corners and T shape panels.

3. Construct the roof working outwards from the back.

Page 100: Airport Construction

Reinforced Structure Construction Sequence

ⓒ David H Moloney

Concre

te

Page 101: Airport Construction

Reinforced Construction Tank, Construction Sequence David H Moloney

ⓒ David H Moloney

Concre

te

Page 102: Airport Construction

Bridge & Post-tensioningC

oncre

te

Brief Description

The sequence to post-tension a bridge

deck is as follows;

Fix the ducts and anchorages.

Install the stressing strand.

Concrete the deck.

Stress the strands and lock at

anchorages.

Grout the ducts.

Page 103: Airport Construction

Bridges on ProjectC

oncre

te

Page 104: Airport Construction

Bridge & Post-tensioningC

oncre

te

Page 105: Airport Construction

Bridge & Post-tensioningC

oncre

te

Page 106: Airport Construction

Bridge Concrete DeckC

oncre

te

Page 107: Airport Construction

Bridge Concrete DeckC

oncre

te

Page 108: Airport Construction

Bridge Post Tensioning Deck – Install StrandC

oncre

te

Page 109: Airport Construction

Bridge Post Tensioning DeckC

oncre

te

Page 110: Airport Construction

Bridge Construction Sequence David H Moloney

ⓒ David H Moloney

Concre

te

Page 111: Airport Construction

Bridge Construction Stages, Images & TimelineC

oncre

te

Page 112: Airport Construction

Bridge Construction Stages, Images & TimelineC

oncre

te

Page 113: Airport Construction

Bridge Construction Stages, Images & TimelineC

oncre

te

Page 114: Airport Construction

Bridge Construction Stages, Images & TimelineC

oncre

te

Page 115: Airport Construction

Bridge Construction Stages, Images & TimelineC

oncre

te

Page 116: Airport Construction

Bridge Construction Stages, Images & TimelineC

oncre

te

Page 117: Airport Construction

Bridge Construction Stages, Images & TimelineC

oncre

te

Page 118: Airport Construction

Bridge Construction Stages, Images & TimelineC

oncre

te

Page 119: Airport Construction

Bridge Construction Stages, Images & TimelineC

oncre

te

Page 120: Airport Construction

Bridge Construction Stages, Images & TimelineC

oncre

te

Page 121: Airport Construction

Bridge Construction Stages, Images & TimelineC

oncre

te

Page 122: Airport Construction

Tower ConstructionC

oncre

te

Brief Description

Air Traffic Control Tower constructed

using a jump-up shutter system.

Page 123: Airport Construction

Tower Construction Climbing ShutterC

oncre

te

Cycle Time 3 Days

Page 124: Airport Construction

ATC Tower CladdingC

oncre

te

Page 125: Airport Construction

Culvert ConstructionC

oncre

te

Brief Description

Sequence to construct culvert

with head walls.

Page 126: Airport Construction

Culvert ConstructionC

oncre

te

Page 127: Airport Construction

Oil InterceptorM

iscella

ne

ous

Page 128: Airport Construction

Oil InterceptorC

oncre

te

Page 129: Airport Construction

Waterproofing Spray on SystemM

iscella

ne

ous

Page 130: Airport Construction

Waterproofing Spray on TestsM

iscella

ne

ous

Page 131: Airport Construction

Structural Steel & Miscellaneous

Page 132: Airport Construction

Structural Steel & Miscellaneous

Page 133: Airport Construction

Airport Roof Truss

ⓒ David H Moloney

Str

uctu

ral S

teel

Brief Description

Roof Truss 190 tonne in weight. Sections welded together on

trestles and the truss is lifted into position.

Page 134: Airport Construction

Airport Roof TrussS

tructu

ral S

teel

Roof Truss Sections Roof Truss Sections assembled on trestles

Trusses weigh 190 tonnes Crane Demag CC 8800

Page 135: Airport Construction

Airport – Roof Section Mock-up S

tructu

ral S

teel

Page 136: Airport Construction

Airport Piers Roof Frames S

tructu

ral S

teel

Sections assembled on trestles

Page 137: Airport Construction

Pedestrian Boarding Bridges & Bridge House S

tructu

ral S

teel

Page 138: Airport Construction

Pedestrian Boarding Bridges & Bridge HouseS

tructu

ral S

teel

Page 139: Airport Construction

Pedestrian Boarding Bridges & Bridge HousesS

tructu

ral S

teel

Mock-up

Page 140: Airport Construction

Airport Roof TrussS

tructu

ral S

teel

Page 141: Airport Construction

Airport Roof TrussS

tructu

ral S

teel

Page 142: Airport Construction

Piers ConstructionS

tructu

ral S

teel

Page 143: Airport Construction

Piers ConstructionS

tructu

ral S

teel

Page 144: Airport Construction

Roof Covering

ⓒ David H Moloney

Str

uctu

ral S

teel

Brief Description

Sequence is

Fix bottom sheet

Fix Vapour barrier

Fix Top Hat section and clips

Fit Insulation

Fix top sheet

Page 145: Airport Construction

Roof Covering

ⓒ David H Moloney

Str

uctu

ral S

teel

Page 146: Airport Construction

Roof Covering

ⓒ David H Moloney

Str

uctu

ral S

teel

Page 147: Airport Construction

Roof Covering

ⓒ David H Moloney

Str

uctu

ral S

teel

Page 148: Airport Construction

View from ATC TowerM

iscella

ne

ous

Page 149: Airport Construction

View from ATC TowerM

iscella

ne

ous

Page 150: Airport Construction

View from ATC TowerM

iscella

ne

ous

Page 151: Airport Construction

Steel Building Multi-storey

ⓒ David H Moloney

Str

uctu

ral S

teel

Brief Description

Sequence to erect a structural steel multi storey

building.

Page 152: Airport Construction

Steel Building Multi-storey

ⓒ David H Moloney

Str

uctu

ral S

teel

Page 153: Airport Construction

Structural Steel Building Multi Storey

ⓒ David H Moloney

Step 1 Set-out Grid Lines Step 2 Holding Down Bolts Step 3 Erect 1st level use core for stability

Step 4 Complete 1st Level Step 5 Erect following Levels Step 6 Plumb & Align Structure

3D images to show Construction Sequence.

Str

uctu

ral S

teel

Page 154: Airport Construction

Steel Building Single Storey

ⓒ David H Moloney

Str

uctu

ral S

teel

Brief Description

Sequence to erect a structural

steel single storey portal building.

Page 155: Airport Construction

Steel Building Single Storey

ⓒ David H Moloney

Str

uctu

ral S

teel

Page 156: Airport Construction

Structural Steel Building Single Storey

3D images to show Construction Sequence.

ⓒ David H Moloney

Step 1 Set-out Grid Lines Step 2 Holding Down Bolts Step 3 Erect 1st Bay

Step 4 Erect 2nd Bay Step 5 Erect following Bays

Str

uctu

ral S

teel

Page 157: Airport Construction

Airport Fuel Farm

ⓒ David H Moloney

Str

uctu

ral S

teel

Page 158: Airport Construction

Steel Storage Tank

ⓒ David H Moloney

Str

uctu

ral S

teel

Brief Description

Sequence and methods to construct a

steel circular tank.

Page 159: Airport Construction

Steel Storage Tank

ⓒ David H Moloney

Str

uctu

ral S

teel

Page 160: Airport Construction

Steel Circular Storage Tank – Construction ⓒ David H MoloneyS

tructu

ral S

teel

Page 161: Airport Construction

Fireproofing Steel

Brief Description

Wet Mix Spray-Applied Fire Resistive Gypsum- based

Material to underside of roof deck – Site Trial

Str

uctu

ral S

teel

Page 162: Airport Construction

Fireproofing Steel Deck TrialS

tructu

ral S

teel

Page 163: Airport Construction

Pipework

Page 164: Airport Construction

Central Utility YardM

iscella

ne

ous

Page 165: Airport Construction

Chiller Building M

iscella

ne

ous

Provides chilled water for Air Conditioning

Page 166: Airport Construction

Chiller Plant M

iscella

ne

ous

Provides chilled water for Air Conditioning

BIMChilled Water Storage Tank

Chiller Building Cooling Towers

Page 167: Airport Construction

Chiller Building M

iscella

ne

ous

Provides chilled water for Air Conditioning

Chiller Building

Page 168: Airport Construction

Pipe Spools FabricationP

ipew

ork

Brief Description

Spools are fabricated from pipes and fittings .

Page 169: Airport Construction

Spool Fabrication on site P

ipew

ork

Page 170: Airport Construction

Pipe Spool Fabrication Workshop P

ipew

ork

Page 171: Airport Construction

Spool Fabrication - Pipe Rolling & Cutting Table P

ipew

ork

Page 172: Airport Construction

Spool Fabrication Spool Rolling & Welding P

ipew

ork

W. Soule & Company USA

Page 173: Airport Construction

Spool Fabrication - Automatic Welding with Pipe RollingP

ipew

ork

W. Soule & Company USA

Page 174: Airport Construction

Welding Positioner / TurntableP

ipew

ork

Anyeke.com.my

Page 175: Airport Construction

Post Weld Heat Treatment

Non Destructive Testing

Cut

Bevel

Fit-up

Weld

NDT

PWHT

Blasting

Painting

Spool Fabrication StepsP

ipew

ork

Page 176: Airport Construction

Cable LayingP

ipew

ork

Brief Description

132 kVa Cable laying .

Page 177: Airport Construction

Cable Laying P

ipew

ork

Page 178: Airport Construction

Cable Laying P

ipew

ork

Page 179: Airport Construction

Cable Laying P

ipew

ork

Page 180: Airport Construction

Cable Laying ⓒ David H Moloney

Cable Drum Stand Cable pulled on rollersCable Winch

Cable Drum Unloading Cable on rollers Cable Testing prior to Backfilling

Mis

cella

ne

ous

Page 181: Airport Construction

Transformers & GeneratorsM

iscella

ne

ous

Page 182: Airport Construction

Generator & Primary Substation Building M

iscella

ne

ous

Page 183: Airport Construction

Fuel Pipeline P

ipew

ork

Page 184: Airport Construction

Fuel Hydrant Pipeline P

ipew

ork

Double Jointing Welding i.e. joining two pipes

Welding Pipe Joint in Trench Welding

Valve Chamber Fuel HydrantDouble Block & Bleed Valve

Page 185: Airport Construction

Chilled Water Pipelines P

ipew

ork

Chilled Water PipelinesDelivery & Return

Pipe has Insulation & Seal Coat Valve ChamberWelding & Insulation to Joint

Pipes and Welding Pits Pipeline & Chamber

Page 186: Airport Construction

Roads & Pavings

Page 187: Airport Construction

Asphalt Batching YardR

oad

s &

Pavin

gs

Brief Description

Asphalt Batching Yard

Capacity of main batching plant is

250 tonnes per hour .

Page 188: Airport Construction

Asphalt Batching YardR

oad

s &

Pavin

gs

Page 189: Airport Construction

Asphalt Batching YardR

oad

s &

Pavin

gs

Page 190: Airport Construction

Asphalt Batching YardR

oad

s &

Pavin

gs

Page 191: Airport Construction

Asphalt Batching YardR

oad

s &

Pavin

gs

Page 192: Airport Construction

Asphalt Batching YardR

oad

s &

Pavin

gs

Page 193: Airport Construction

Road Construction

Brief Description

Sequence, methods and plant to construct a

motorway on a high embankment

Road

s &

Pavin

gs

Page 194: Airport Construction

Road ConstructionR

oad

s &

Pavin

gs

Page 195: Airport Construction

Road ConstructionR

oad

s &

Pavin

gs

Page 196: Airport Construction

Runway Asphalt PavementR

oads &

Pavin

gs

Brief Description

Sequence, plant and methods to construct a runway

Page 197: Airport Construction

Runway Asphalt PavementR

oads &

Pavin

gs

Page 198: Airport Construction

Prime Coat Site TrialsR

oads &

Pavin

gs

Bituminous Prime Coat shall

consist of supplying and applying

bituminous material to a previously

prepared and approved base

course in accordance with the

Specification to ensure a bond

between this surface and the

overlying course.

Page 199: Airport Construction

Runway Asphalt PavementR

oads &

Pavin

gs

Page 200: Airport Construction

Runway Asphalt PavementR

oads &

Pavin

gs

Page 201: Airport Construction

Runway Asphalt PavementR

oads &

Pavin

gs

Page 202: Airport Construction

Runway Asphalt Pavement - 4 Pavers working togetherR

oads &

Pavin

gs

Page 203: Airport Construction

Runway Asphalt PavementR

oads &

Pavin

gs

Page 204: Airport Construction

Runway Asphalt Pavement - TestsR

oads &

Pavin

gs

Page 205: Airport Construction

Asphalt Pavement - 4 Pavers in EchelonR

oads &

Pavin

gs

Brief Description

4 pavers used to minimise lengths of cold joints

Page 206: Airport Construction

Asphalt Pavement - 4 Pavers in EchelonR

oads &

Pavin

gs

Page 207: Airport Construction

Concrete Slipform PavingR

oads &

Pavin

gs

Brief Description

Slipform Airport Concrete paving.

Slipform Concrete PaverSpreader

Texturing & Curing

Page 208: Airport Construction

Concrete Slipform Paving – Texturing MachineR

oads &

Pavin

gs

Page 209: Airport Construction

Concrete Slipform Paving - Slipform MachineR

oads &

Pavin

gs

Page 210: Airport Construction

Concrete Slipform Paving – Placer / Spreader MachineR

oads &

Pavin

gs

Page 211: Airport Construction

Concrete Slipform Paving R

oads &

Pavin

gs

Page 212: Airport Construction

Concrete Slipform Paving R

oads &

Pavin

gs

Page 213: Airport Construction

Concrete Slipform Paving R

oads &

Pavin

gs

Page 214: Airport Construction

Concrete Slipform Paving R

oads &

Pavin

gs

Page 215: Airport Construction

Concrete Slipform Paving – Drilling holes for dowelsR

oads &

Pavin

gs

Page 216: Airport Construction

Concrete Slipform Paving – Drilling holes for dowelsR

oads &

Pavin

gs

Page 217: Airport Construction

Runway Concrete PavementR

oads &

Pavin

gs

Page 218: Airport Construction

Runway Concrete Pavement - TestsR

oads &

Pavin

gs

Page 219: Airport Construction

Runway Pavement - MarkingR

oads &

Pavin

gs

Page 220: Airport Construction

Milling / Planing MachineR

oads &

Pavin

gs

Page 221: Airport Construction

Runway Pavement – Cleaning surface with rotating water jetsR

oads &

Pavin

gs

Page 222: Airport Construction

Runway Pavement – Cleaning surface with rotating water jetsR

oads &

Pavin

gs

Page 223: Airport Construction

Flight CheckTests

Brief Description

Aircraft performing flight checks

on new Instrument Landing

System

Page 224: Airport Construction

Rail

Page 225: Airport Construction

Twin Tunnels single track with Cross passages at 250m intervals for emergency evacuation

Tunnels in rock to avoid ground & building settlement. Depth 25 metres on average

ⓒ David H Moloney

Rail Underground

Page 226: Airport Construction

Rail UndergroundC

oncre

te

Page 227: Airport Construction

Install Traffic Control Fencing & Welfare Facilities Divert Underground Utilities Excavate

Prepare Formation Reinforcement & Rails Paving

Paving Information Sign Trams in Operation Trams in Operation

Reinforcement & Rails

ⓒ David H Moloney

Rail Surface

Page 228: Airport Construction

Rail ViaductC

oncre

te

Brief Description

Shown is the construction of a light rail viaduct where

an overhead gantry was used to lift and place the

precast concrete viaduct segments.

Page 229: Airport Construction

Rail ViaductC

oncre

te

Page 230: Airport Construction

Rail ViaductC

oncre

te

Page 231: Airport Construction

Tunnels

Page 232: Airport Construction

Micro Tunnelling

Brief Description

Micro tunnelling is used to dig small tunnels

where a tunnelling boring machine is

controlled from a cabin at ground level

Tunnels

Page 233: Airport Construction

Micro TunnellingT

unnels

Page 234: Airport Construction

Micro Tunnelling Sequence David H Moloney

ⓒ David H Moloney

Tunnels

Page 235: Airport Construction

Pipe-jackingP

ipew

ork

Brief Description

Method for pipe-jacking

The pipes are assembled in the access

shaft and are pushed using a hydraulic

jack..

Page 236: Airport Construction

Pipe-jackingP

ipew

ork

Page 237: Airport Construction

Horizontal Directional DrillingP

ipew

ork

Brief Description

Horizontal Directional Drilling under a taxiway.

Process

1. A pilot hole id drilled to the designed profile

2. A reamer is pulled back through the hole to enlarge it

3. A pipe string is pulled into the hole.

Page 238: Airport Construction

Horizontal Directional DrillingP

ipew

ork

Page 239: Airport Construction

Survey & Setting Out

Page 240: Airport Construction

Setting out & Surveying

Page 241: Airport Construction

Setting out & Surveying

Page 242: Airport Construction

Miscellaneous Works

Page 243: Airport Construction

FencingM

iscella

ne

ous

Brief Description

Fencing.

Sequence of construction;

1. Clear and grade the ground.

2. Fix corner and straining posts.

3. Fix intermediate posts.

4. Fix line wire, chain-link and razor wire.

5. Construct concrete ground beam

Page 244: Airport Construction

FencingM

iscella

ne

ous

Page 245: Airport Construction

FencingM

iscella

ne

ous

Page 246: Airport Construction

FencingM

iscella

ne

ous

Page 247: Airport Construction

FencingM

iscella

ne

ous

Page 248: Airport Construction

Airplane Wingtip ClearanceM

iscella

ne

ous

Brief Description

Regulation distances shown

for wingtip clearance.

Page 249: Airport Construction

Airplane Wingtip ClearanceM

iscella

ne

ous

Page 250: Airport Construction

Taxiway Reconstruction AirsideM

iscella

ne

ous

Brief Description

Regulations regarding working adjacent to

a live runway.

Page 251: Airport Construction

Taxiway Reconstruction AirsideM

iscella

ne

ous

Page 252: Airport Construction

Taxiway Reconstruction AirsideM

iscella

ne

ous

Page 253: Airport Construction

Airfield Ground Lights M

iscella

ne

ous

Page 254: Airport Construction

Airfield Ground Lights Ducts & ChambersM

iscella

ne

ous

Page 255: Airport Construction

Airfield Ground Lights Ducts & ChambersM

iscella

ne

ous

Page 256: Airport Construction

Airfield Ground Lights Excavate Trench in CABCM

iscella

ne

ous

Page 257: Airport Construction

Airfield Ground Lights – Concrete DuctsM

iscella

ne

ous

Page 258: Airport Construction

Airfield Ground LightsM

iscella

ne

ous

Page 259: Airport Construction

Airfield Ground LightsM

iscella

ne

ous

Jig to Level Pot

Page 260: Airport Construction

Airfield Ground Lights - Core drill for LightM

iscella

ne

ous

Page 261: Airport Construction

Airfield Ground Lights Fit Pot with JigM

iscella

ne

ous

Page 262: Airport Construction

Airfield Ground Lights M

iscella

ne

ous

Page 263: Airport Construction

Airfield Ground Lights M

iscella

ne

ous

Jointing HDPE Ducts Jointing HDPE Ducts

Precast Chamber Grouting Inset Light Pot

Page 264: Airport Construction

ILS Localiser Antenna & Approach LightsM

iscella

ne

ous

Provides lateral radio guidance to an aircraft approaching and landing on a runway

Page 265: Airport Construction

Approach LightsM

iscella

ne

ous

Page 266: Airport Construction

Approach LightsM

iscella

ne

ous

Used by the pilot to align the aircraft visually with the runway centreline.

Page 267: Airport Construction

ILS Glide Path AntennaM

iscella

ne

ous

Provides radio vertical guidance to an aircraft approaching and landing on a runway

Page 268: Airport Construction

DVOR Ground StationM

iscella

ne

ous

Omni Directional Radio Range (VOR) is a radio navigation system for aircrafts, so an aircraft can determine their position and stay on course.

Page 269: Airport Construction

Airfield Lights - SubstationM

iscella

ne

ous

Contains switchgear, protection and control equipment

Page 270: Airport Construction

Airfield Lights – Taxi Guidance SignsM

iscella

ne

ous

Taxi guidance signs provide direction and information to taxiing aircraft.

Page 271: Airport Construction

Administration

Page 272: Airport Construction

Progress Monthly, Monitoring & Reporting - DashboardDashboard is a single page, graphical representation of current

progress and historical trends

Page 273: Airport Construction

Histogram Charts for Resources & Outputs

Manpower per Discipline

Concrete per Location

Man-hours for each month of the Project

Quantity for each month of the Project

ⓒ David H Moloney

Brief Description

Histograms shows resources etc. for each month of a project.

Page 274: Airport Construction

Plant & Equipment List & Worker’s Job Titles

ⓒ David H Moloney

Page 275: Airport Construction

Daily Work Record

Brief Description

Daily Work Records showing the

allocation of resources, materials and

work activities carried out daily.

Page 276: Airport Construction

Organogram

Brief Description

Shown are the line and

lateral relationships

between the various team

members and their relative

position in the site

organisation.

Page 277: Airport Construction

Staff Directory

Brief Description

List of staff and their

contact details

Page 278: Airport Construction

Time Chainage Diagram

Brief Description

The chart has two axis: one for time and the other for location

A legend explains meaning of the colours, symbols and line types

Legend

Page 279: Airport Construction

Filing System

Page 280: Airport Construction

Safety & Environmental

Page 281: Airport Construction

Emergency Phone Numbers & Response

Page 282: Airport Construction

HSE Monitoring & Reporting - Dashboard Dashboard is a single page, graphical representation of

current HSE Issues and historical trends

Page 283: Airport Construction

Site Safety Posters examples

Page 284: Airport Construction

Safety Precautions

Page 285: Airport Construction

Existing Underground Utilities

ⓒ David H Moloney

Eart

hw

ork

s

Brief Description

Before digging

establish the location

and route of

underground utilities.

Locator to find Utilities

Spray Paint to mark pavement

Page 286: Airport Construction

Existing Underground Utilities & Overhead Cables - Safety Measures

ⓒ David H Moloney

Eart

hw

ork

s

Page 287: Airport Construction

Trench - Safety Measures H

ealth,

Safe

ty &

Environm

ent

Page 288: Airport Construction

Trench - Safety Measures

ⓒ David H Moloney

Health,

Safe

ty &

Environm

ent

Page 289: Airport Construction

Safety Training on Site M

iscella

ne

ous

Page 290: Airport Construction

Safety Training M

iscella

ne

ous

Page 291: Airport Construction

Mock Fire Accident Drill M

iscella

ne

ous

Page 292: Airport Construction

Mock Fire Accident Drill M

iscella

ne

ous

Page 293: Airport Construction

Mock Fire Accident Drill M

iscella

ne

ous

Page 294: Airport Construction

Environmentally Friendly Site Air, Noise, Water & Soil Pollution

Page 295: Airport Construction

Water Pollution PreventionG

enera

l Item

s

Page 296: Airport Construction

Concrete Washout & Settlement TanksG

enera

l Item

s

Page 297: Airport Construction

Segregation of Waste H

ealth,

Safe

ty &

Environm

ent

Segregation of waste for proper disposal and recycling. Less waste goes to landfill and hazardous waste is treated to make it safe.

Colour Code for Skips & Bins

Page 298: Airport Construction

Quality Assurance

Page 299: Airport Construction

Quality Assurance Dashboard Dashboard is a single page, graphical representation of

current statistics and historical trends

Page 300: Airport Construction

Runway Asphalt Pavement - TestsR

oads &

Pavin

gs

Page 301: Airport Construction

Runway Concrete Pavement - TestsR

oads &

Pavin

gs

Page 302: Airport Construction

Runway Pavement – Test for Skid Resistance

Roads &

Pavin

gs

Page 303: Airport Construction

Runway Pavement R

oads &

Pavin

gs

Using the Douglas Mu-Meter continuous friction measuring equipment

Page 304: Airport Construction

Runway Pavement – Test for Smoothness using Rolling Straight Edge

Roads &

Pavin

gs

Page 305: Airport Construction

Runway Pavement – Test for Texture by Sand Patch testR

oads &

Pavin

gs

Page 306: Airport Construction

Programme

Page 307: Airport Construction

Programme for Construction

Gantt Charts to plan and schedule projects

Page 308: Airport Construction

Primary Substation-

Chiller Plant

Pump House

IRRIGATION WATER TANKS

Irrigation Pump House-

POTABLE/FIRE WATER TANK

Programme using Timeline & 3D Images

Airport Central Utility Yard

Page 309: Airport Construction

Pump House

Piling

Page 310: Airport Construction

Primary Substation-711

Chiller Plant-714Pump House-715

IRRIGATION WATER TANK

Irrigation Pump House-716

Page 311: Airport Construction

Primary Substation-711

Chiller Plant-714Pump House-715

IRRIGATION WATER TANK

Irrigation Pump House-716

POTABLE/FIRE WATER TANK

Page 312: Airport Construction

Programme Time Chainage

Page 313: Airport Construction

Programme Time ChainageThe chart has two axis: one for time and the other for location

A legend explains meaning of the colours, symbols and line types

Page 314: Airport Construction

Group Photos

Page 315: Airport Construction

Production by David H Moloney

My YouTube Channel link: https://www.youtube.com/channel/UCeJR9J7svhBd-C0ZoAH2fhQ