DRILLING

PROGRAM-1: To prepare a part program as per given sketch with given dimensions and show

the simulation using CADEM software

Assume Thickness: 10mm

2030

20303020

3020

O10

( dia 10 x 5 )

All the dimensions are in mm

SIMULATION MODEL:-

Absolute Mode

N01 G17 G21 G54 G95

N02 T01 M06

N03 G43 M08

N04 S1000 M03 Z50

N05 G00 G90 X20 Y20

N06 G90 G99 G81 R5 Z-20 F50

N07 G90 X20 Y80

N08 G90 X50 Y50

N09 G90 X80 Y80

N10 G90 X80 Y20

N11 G90 G80 M09

N12 G90 G00 X150 Y150

N13 G90 Z50

N14 M05

N15 M30

Incremental Mode

N01 G17 G21 G54 G95

N02 T01 M06

N03 G43 M08

N04 S1000 M03 Z50

N05 G00 G90 X20 Y20

N06 G91 G99 G81 R5 Z-20 F50

N07 G91 X0 Y60

N08 G91 X30 Y-30

N09 G91 X30 Y30

N10 G91 X0 Y-60

N11 G91 G80 M09

N12 G91 G00 X100 Y100

N13 G91 Z50

N14 M05

N15 M30

DRILLING

PROGRAM-2: To prepare a part program as per given sketch with given dimensions and show

the simulation using CADEM software

Thickness: 10mm T01:10mm twist drill T02: 15mm twist drill

2040

20

20404020

O10

O20

All the dimensions are in mm

SIMULATION MODEL:-

Absolute Mode

N01 G17 G21 G54 G95

N02 T01 M06

N03 G43 M08

N04 S1000 M03 Z50

N05 G00 G90 X20 Y20

N06 G90 G99 G81 R5 Z-20 F50

N07 G90 X60 Y60

N08 G90 X100 Y20

N09 G90 G80 M09

N10 G90 G00 X150 Y150

N11 G90 Z50

N12 M05

N13 G17 G21 G54 G95

N14 T02 M06

N15 G43 M08

N16 S1000 M03 Z50

N17 G00 G90 X20 Y60

N18 G90 G99 G81 R5 Z-20 F50

N19 G90 X60 Y20

N20 G90 X100 Y60

N21 G90 G80 M09

N22 G90 G00 X150 Y150

N23 G90 Z50

N24 M05

N25 M30

Incremental Mode

N01 G17 G21 G54 G95

N02 T01 M06

N03 G43 M08

N04 S1000 M03 Z50

N05 G00 G90 X20 Y20

N06 G91 G99 G81 R5 Z-20 F50

N07 G91 X40 Y40

N08 G91 X40 Y-40

N09 G91 G80 M09

N10 G91 G00 X150 Y150

N11 G91 Z50

N12 M05

N13 G17 G21 G54 G95

N14 T02 M06

N15 G43 M08

N16 S1000 M03 Z50

N17 G00 G90 X20 Y60

N18 G91 G99 G81 R5 Z-20 F50

N19 G91 X40 Y-40

N20 G91 X40 Y40

N21 G91 G80 M09

G90 G00 X150 Y150

N22 G91 Z50

N23 M05 N24 M30

BORING

PROGRAM-3: To prepare a part program as per given sketch with drilling and boring operation

with given dimensions and show the simulation using CADEM software

Thickness: 30mm T01: 10mm twist drill T02: 15mm end mill T03: 20mm end

mill

5080

50

4040504040

O15

O 20O

10

details of H1 details of C1details of C2

10 15

10

20

10

Program: 3

Absolute Mode

N01 G17 G21 G54 G95

N02 T01 M06

N03 G43 M08

N04 S1000 M03 Z50

N05 G00 G90 X40 Y50

N06 G90 G99 G81 R5 Z-50 F50

N07 G90 X80 Y130

N08 G90 X130 Y50

N09 G90 X170 Y130

N10 G90 X40 Y130

N11 G90 X170 Y50

N12 G90 X80 Y50

N13 G90 X130 Y130

N14 G90 G80 M09

N15 G90 G00 X250 Y200

N16 G90 Z50

N17 M05

N18 T02 M06

N19 G43 M08

N20 S1000 M03 Z50

N21 G00 G90 X40 Y130

N22 G90 G99 G86 R5 Z-12 F50

N23 G90 X170 Y50

N24 G90 G80 M09

N25 G90 G00 X250 Y200

N26 G90 Z50

N27 M05

N28 T03 M06

N29 G43 M08

N30 S1000 M03 Z50

N31 G00 G90 X80 Y50

N32 G90 G99 G86 R5 Z-16 F50

N33 G90 X130 Y130

N34 G90 G80 M09

N35 G90 G00 X250 Y200

N36 G90 Z50

N37 M05

N38 M30

Increment Mode

N01 G17 G21 G54 G95

N02 T01 M06

N03 G43 M08

N04 S1000 M03 Z50

N05 G00 G90 X40 Y50

N06 G91 G99 G81 R5 Z-40 F50

N07 G91 X0 Y80

N08 G91 X40 Y0

N09 G91 X0 Y-80

N10 G91 X50 Y0

N11 G91 X0 Y80

N12 G91 X40 Y0

N13 G91 X0 Y-80

N14 G91 G80 M09

N15 G91 G00 X250 Y200

N16 G91 Z50

N17 M05

N18 T02 M06

N19 G43 M08

N20 S1000 M03 Z50

N21 G00 G90 X40 Y130

N22 G91 G99 G86 R5 Z-12 F50

N23 G91 X130 Y-80

N24 G91 G80 M09

N25 G91 G00 X250 Y200

N26 G91 Z50

N27 M05

N28 T03 M06

N29 G43 M08

N30 S1000 M03 Z50

N31 G00 G90 X80 Y50

N32 G91 G99 G86 R5 Z-16 F50

N33 G91 X50 Y80

N34 G91 G80 M09

N35 G91 X250 Y200

N36 G91 Z50

N37 M05

N38 M30

COUNTER SINKING

PROGRAM-4: To prepare a part program as per given sketch with drilling and counter sinking operation

with given dimensions and show the simulation using CADEM software

Thickness: 20mm T01: 10mm twist drill T02: 2.5-10mmCSK900

T03: 20mm twist drill T04: 5-20mm CSK1200

60 70 80 60

8080

80

O20

O 10

details of H1 details of C1

90°90°90°90°

120°

details of k1 details of k2

10 20

Simulation model:-

Absolute Mode

G17 G21 G54 G95

T01 M06

G43 M08

S1000 M03 Z50

G00 G90 X60 Y80

G90 G99 G81 R5 Z-30 F50

G90 X130 Y160

G90 X210 Y80

G90 G80 M09

G90 G00 X300 Y300

G90 Z50

M05

T02 M06

G43 M08

S1000 M03 Z50

G00 G90 X60 Y80

G90 G99 G82 R5 Z-12 F50

G90 X130 Y160

G90 X210 Y80

G90 G80 M09

G90 G00 X300 Y300

G90 Z50

M05

T03 M06

G43 M08

S1000 M03 Z50

G00 G90 X60 Y160

G90 G99 G81 R5 Z-30 F50

G90 X130 Y80

G90 X210 Y160

G90 G80 M09

G90 G00 X300 Y300

G90 Z50

M05

T04 M06

G43 M08

S1000 M03 Z50

G00 G90 X60 Y160

G90 G99 G82 R5 Z-13 F50

G90 X130 Y80

G90 X210 Y160

G90 G80 M09

G90 G00 X300 Y300

G90 Z50

M05

M30

Incremental Mode

G17 G21 G54 G95

T01 M06

G43 M08

S1000 M03 Z50

G00 G90 X60 Y80

G91 G99 G81 R5 Z-30 F50

G91 X70 Y80

G91 X80 Y-80

G91 G80 M09

G91 G00 X300 Y300

G91 Z50

M05

T02 M06

G43 M08

S1000 M03 Z50

G00 G90 X60 Y80

G91 G99 G82 R5 Z-13 F50

G91 X70 Y80

G91 X80 Y-80

G91 G80 M09

G91 G00 X300 Y300

G91 Z50

M05

T03 M06

G43 M08

S1000 M03 Z50

G00 G90 X60 Y160

G91 G99 G81 Z-30 F50

G91 X70 Y-80

G91 X80 Y80

G91 G80 M09

G91 G00 X300 Y300

G91 Z50

M05

T04 M06

G43 M08

S1000 M03 Z50

G00 G90 X60 Y160

G91 G99 G82 R5 Z-13 F50

G91 X70 Y-80

G91 X80 Y80

G91 G80 M09

G91 G00 X300 Y300

G91 Z50

M05

M30

TAPPING

PROGRAM-5: To prepare a part program as per given sketch with drilling and tapping operation

with given dimensions and show the simulation using CADEM software

Thickness: 20mm T01: 14mm twist drill T02: M14*2.0 tap

T03:10mm twist drill T04: M10*1.57 tap

O10

O14

2040

20

20404020

details of H1 details of H2

20

M10 x 1.57 tap

M14 x 2.0 tap

14

Simulation model:-

Absolute Mode

G17 G21 G54 G95

T01 M06

G43 M08

S1000 M03 Z50

G00 G90 X20 Y20

G90 G99 G81 R5 Z-40 F50

G90 X60 Y60

G90 X100 Y20

G90 G80 M09

G90 G00 X150 Y150

G90 Z50

M05

T02 M06

G43 M08

S1000 M03 Z50

G00 G90 X20 Y20

G90 G99 G84 R5 Z-40 F50

G90 X60 Y60

G90 X100 Y20

G90 G80 M09

G90 G00 X150 Y150

G90 Z50

M05

T03 M06

G43 M08

S1000 M03 Z50

G00 G90 X20 Y60

G90 G99 G81 R5 Z-40 F50

G90 X60 Y20

G90 X100 Y60

G90 G80 M09

G90 Z50

M05

T04 M06

G43 M08

S1000 M03 Z50

G00 G90 X20 Y60

G90 G99 G84 R5 Z-40 F50

G90 X60 Y20

G90 X100 Y60

G90 G80 M09

G90 G00 X150 Y150

G90 Z50

M05

M30

Incremental Mode

G17 G21 G54 G95

T01 M06

G43 M08

S1000 M03 Z50

G00 G90 X20 Y20

G91 G99 G81 R5 Z-40 F50

G91 X40 Y40

G91 X40 Y-40

G91 G80 M09

G91 G00 X150 Y150

G91 Z50

M05

T02 M06

G43 M08

S1000 M03 Z50

G00 G90 X20 Y20

G91 G99 G84 R5 Z-40 F50

G91 X40 Y40

G91 X40 Y-40

G91 G80 M09

G91 G00 X150 Y150

G90 Z50

M05

T03 M06

G43 M08

S1000 M03 Z50

G00 G90 X20 Y60

G91 G99 G81 R5 Z-40 F50

G91 X40 Y-40

G91 X40 Y40

G91 G80 M09

G91 Z50

M05

T04 M06

G43 M08

S1000 M03 Z50

G00 G90 X20 Y60

G91 G99 G84 R5 Z-40 F50

G91 X40 Y-40

G91 X40 Y40

G91 G80 M09

G91 G00 X150 Y150

G91 Z50

M05

M30