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Diploma 1 st Sem. CIVIL

Diploma(civil) sem i boce_unit 1_civil engineering materials a

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Page 1: Diploma(civil) sem i boce_unit 1_civil engineering materials a

Diploma 1st Sem.

CIVIL

Page 2: Diploma(civil) sem i boce_unit 1_civil engineering materials a

CIVIL ENGINEERING MATERIALS

UNIT-1UNIT-1

Page 3: Diploma(civil) sem i boce_unit 1_civil engineering materials a

•Manufacture of bricks is mostly a village industry.

•Bricks have been produced since the dawn of civilization in the sun

dried form.

• The Great Wall of China was made of both burnt and sun dried bricks.

•Bricks have been used all over the world in every class and kind of

building.

•In places where plenty of clay is available, brickwork is cheaper.

• The cost of construction work is less with bricks. Bricks resist fire and,

hence, they do not easily disintegrate.

•The atmospheric effects are resisted by bricks of good quality.

•Bricks are obtained by molding clay in the rectangular blocks of

uniform size and then by drying and burning these blocks.

• Bricks are very popular as they are easily

available,economical,strong,durable & reliable

BRICKS

Page 4: Diploma(civil) sem i boce_unit 1_civil engineering materials a

• The brick should be uniform in shape and should be of standard size.

• The brick when broken should show a uniform compact and

homogeneous structure free from voids.

• The brick should be hard enough. No impression should be left when

scratched.

• The brick should not break into pieces when dropped from a height of

1 m.

• The brick when soaked in water for 24 hours should not show deposits

of white salts when allowed to dry in shade.

•The brick should have low thermal conductivity and should be sound

proof. The crushing strength of brick should not be below 5.5 N/mm2.

•The brick should be table moulded, well burnt and free from cracks

with sharp and square edges.

•The colour should be uniform and bright.

•The bricks should give a good metallic sound when struck with each

other.

Properties of Bricks:

Page 5: Diploma(civil) sem i boce_unit 1_civil engineering materials a

Types of Bricks:Conventional Bricks

Standard BricksConventional Bricks:

The dimensions of conventional bricks vary from 21 to 25 cm in l

ength,10 to 13 cm in width and 7.5 to 10 cm in thickness in

different countries.

But the commonly adopted size of conventional brick is

i23x11.4x7.5 cm.

Standard Brick:

In different countries different sizes of bricks are used. Therefore

to uniform size of the brick throughout the country, ISI suggested a

uniform brick size which known as standard brick.

The nominal size of the brick is 20x10x10cm and the actual size

is 19x9x9cm.

Page 6: Diploma(civil) sem i boce_unit 1_civil engineering materials a

There are various types of bricks used in masonry.

1.Common Burnt Clay Bricks

2.Sand Lime Bricks (Calcium Silicate Bricks)

3.Engineering Bricks

4.Cement Bricks

5.Fly ash Clay Bricks

Bricks Type:

Common Burnt Clay Bricks:

•Common burnt clay bricks are formed by pressing in molds. Then these

bricks are dried and fired in a kiln.

•Common burnt clay bricks are used in general work with no special

attractive appearances.

•When these bricks are used in walls, they require plastering or

rendering.

Page 7: Diploma(civil) sem i boce_unit 1_civil engineering materials a

•Sand lime bricks are made by mixing sand, fly ash and lime followed by

a chemical process during wet mixing. The mix is then molded under

pressure forming the brick. These bricks can offer advantages over clay

bricks such as:

•Their color appearance is grey instead of the regular reddish color.

•Their shape is uniform and presents a smoother finish that doesn’t require

plastering.

•These bricks offer excellent strength as a load-bearing member.

Sand Lime Bricks:

Cement Bricks:

•Burnt bricks are becoming more costly due to increasing fuel cost.

Therefore hollow cement block are increasingly used in construction.

•In this process, cement mortar is pressed in machine mould. The mould

is hollow in the center to reduce weight of the brick and cost.

•These bricks are very strong. They keep the house cool since they are

hollow in between and air is bad conductor of heat.

Page 8: Diploma(civil) sem i boce_unit 1_civil engineering materials a

Engineering Bricks:

Fly Ash Clay Bricks:

•Engineering bricks are bricks manufactured at extremely high

temperatures, forming a dense and strong brick, allowing the brick to

limit strength and water absorption.

•Engineering bricks offer excellent load bearing capacity damp-proof

characteristics and chemical resisting properties.

•Fly ash clay bricks are manufactured with clay and fly ash, at about

1,000 degrees C.

•Some studies have shown that these bricks tend to fail poor produce

pop-outs, when bricks come into contact with moisture and water,

causing the bricks to expand.

Page 9: Diploma(civil) sem i boce_unit 1_civil engineering materials a

Uses of bricks:

•Bricks are extensively used as a leading material of construction.

•A fire brick is used for lining the interiors of ovens, chimneys and

furnaces.

•Broken brick are used as a ballast material for railway tracks, and also

as a road metal.

•Bricks are extensively used for construction of load-bearing walls and

partition walls.

•Bricks are also used for face-work when artistic effect is required.

Page 10: Diploma(civil) sem i boce_unit 1_civil engineering materials a

STONES

• The stones which are suitable for the construction of the structures

such as retaining walls, abutments, dams, barrages, roads etc are

known as building stones. Building stones should possess enough

strength and durability.

Stones have been considered as one of the popular building material

from the olden days due to their availability in abundance from the

natural rocks

Page 11: Diploma(civil) sem i boce_unit 1_civil engineering materials a

COMMON USES OF BUILDING STONE:

Is used in foundations of buildings,

It is used in construction of dams, barrages, etc,

In its crushed (powdered form) it is used as artificial sand,

It is used as raw material for manufacturing of cement,

In its broken form it is used as material for construction of road and

railway tracks,

It is used as decorative material in buildings,

It is also used as parts of buildings such as lintels and arches, etc,

It is also used as thin slabs for building roofing,

It is also used for ornamental works in buildings,

In its broken form it is in the manufacturing of concrete,

Page 12: Diploma(civil) sem i boce_unit 1_civil engineering materials a

CHARACTERISTICS OF GOOD BUILDING

STONES:(1) Hardness:

Hardness denotes several qualities of stones such as resistance to

cutting and resistance to abrasion (rub with each other). Specially

stones are used in case of roads and railway tracks. To check the

hardness of stones various tests are conducted in the laboratories. The

more important tests to check the hardness is Loss Angles Abrasion

test. It depends upon the nature of its constituent minerals.

(2) Durability:

Durability is the power of stone to resist atmospheric and other

external effects.

It depends upon:

Chemical composition,

Physical structure,

Resistance to weathering effects,

Place where it is used

Page 13: Diploma(civil) sem i boce_unit 1_civil engineering materials a

(3) Porosity and Absorption:

Stone can hold water in two ways

Either through porosity or absorption

For building purposes, the better stones are those which are less porous

because they will absorb less moisture. Porous stones damaged easily.

(4) Decomposition:Gases and acids in rain water dissolve some constituents of stone and

cause the stone decay.

(5) Disintegration:

In cold countries water freezes and expands and thus disintegrates the

stones.

Reliability:

When exposed to fire stone should be reliable (good in quality).

It is power of stone to sustain pressure or resistance to crushing force.

Average crushing strength of stone is 3 tons per square inch.

Page 14: Diploma(civil) sem i boce_unit 1_civil engineering materials a

.

Appearance and color:

Highly colorful stones are preferred for architectural purpose but

those are soft and thus less durable. Therefore, lighter stones are

preferred than to darker ones.

Physical Strength:

Crystalline structures are more durable than non-crystalline structure

stoneSeasoning Qualities:

A good building stone should have good seasoning qualities. All the

stones contain some moisture which is known as quarry sap stones.

The period 3-6 months are enough for seasoning.

Fire resistance:

A good building stone should be fire resistant. Some stones such as

basalt and trap resist fire very well but some varieties of igneous and

metamorphic stones are very weak against fire.

Page 15: Diploma(civil) sem i boce_unit 1_civil engineering materials a

CLASSIFICATION OF ROCKS (STONES)

OR VARIETIES OF STONES:There are three main classes of rocks.

(1) CHEMICAL CLASSIFICATION:

Chemically stones are stones are classified into three groups.

(i) Argillaceous Rocks:

Argillaceous or clay stones are those stones which contain (alumina

Al2O3) (clay) as principal constituent. These stones are less durable

stones. All clay stones belong to this group.

The examples of argillaceous rocks are Slate, Laterite, etc.

Page 16: Diploma(civil) sem i boce_unit 1_civil engineering materials a

(ii) Silicious Rocks:

The stones which contain (Silica SiO2) as principal constituent are

called silicious rocks. These stones are durable stones.

The examples of silicious rocks are granite, Quartzite and Sand stone

etc.

(iii) Calcareous Rocks:

The stones which contain calcareous material (CaCO3) as principal

constituent are called calcareous rocks. They also contain some

proportion of siliceous and clay matter.

The examples of calcareous rocks are marble stone and lime stone, etc.

Page 17: Diploma(civil) sem i boce_unit 1_civil engineering materials a

(2) PHYSICAL CLASSIFICATION:

Physically rocks are classified as:

(i) Stratified Rocks:The rocks which are split into thin slabs or layers easily are called

stratified rocks.

The examples of stratified rocks are Slate, Sand stone and Lime

stone.

(ii) Unstratified Rocks:

These rocks do not show sign of stratification and can not be easily

split into thin slabs or layers are called unstratified rocks. All igneous

rocks are essentially unstratified and metamorphic rocks may be

either stratified or unstartified.

The examples of unstratified rocks are Granite, Basalt .

(iii)Foliated rocks:

These rocks have a tendency to be split up in a definite direction

only.

Foliated structure is very common in case of metamorphic rocks.

Page 18: Diploma(civil) sem i boce_unit 1_civil engineering materials a

(3) GEOLOGICAL CLASSIFICATION:

Geologically stones are stones are classified into three groups.

(i) Igneous or Primary Rocks:

•These are primary rocks which are formed from molten magma.

They represent different structural features depending upon the

condition of solidification and composition. Generally igneous rocks

are strong and durable.

•These are also called unsratified or eruptive rocks.

•The examples of igneous rocks are granite, basalt, trap, etc.

Page 19: Diploma(civil) sem i boce_unit 1_civil engineering materials a

– (ii) Sedimentary or Secondary Rocks:

• These are secondary rocks and are formed by the denudation and

deposition of previously existing rocks due to weathering actions.

Water (rain) is the most powerful and principal weathering agent.

The other destructive agents are frost, winds and chemical actions.

The destructive agents break up the surface of earth which gets

further broken up when carried down by rains and rivers. When the

velocity of water in the rivers those broken particles are deposited

in the river bed and thus sedimentary rocks are formed.

• These are also called aqueous and stratified rocks.

– (OR)

• The rocks which are formed by gradual deposition are called

Sedimentary Rocks.

• Examples: Lime stone, sand stone, etc.

Page 20: Diploma(civil) sem i boce_unit 1_civil engineering materials a

(iii) Metamorphic or Tertiary Rocks:

Rocks which are formed due to metamorphic action of pressure or

internal heat or by both (or) alteration of original structure due to heat

and excessive pressure) are called Metamorphic Rocks.

Examples: Marble etc.

(4)Practical classificationPractical classification is based on the usage. Practically stones have

been classified as granite, basalt, laterite, marble, limestone,

sandstone and slate.

Page 21: Diploma(civil) sem i boce_unit 1_civil engineering materials a

Uses of stone as a building material are:

•In stone masonry in places where it is naturally available.

•As coarse aggregate in cement concrete (crushed form of rock).

•As a roofing material in the form of slates.

•As a flag or thin slab for paving.

•As a soling material in the construction of highways and runways.

•As ballast for railway tracks.

•As a veneer for decorative front and interior of buildings.

•Limestone for construction of important buildings like temples,

churches and mosques.

•Limestone for the manufacture of cement and as a flux in blast

furnace.

Page 22: Diploma(civil) sem i boce_unit 1_civil engineering materials a

AGGREGATES

• Aggregates provides the concrete with its body and strength act as filler material to give the homogeneous mass of concrete along with cement paste.

• Aggregate means mixing of cement& sand.

Types of aggregates:

(1)Fine aggregate

It is the aggregate whose particles pass through 4.75mm mesh sieve but are retained on 0.15 mm mesh sieve completely.

Sand,crushed stones,ashes,etc.are the examples of the fine aggregate.

(2)coarse aggregate

It is the aggregate whose particles completely pass through 75mm mesh sieve and are entirely retained on 4.75 mm mesh sieve.

Broken rocks ,ballast, brick bats,gravels,etc are the examples of the coarse aggregate

Page 23: Diploma(civil) sem i boce_unit 1_civil engineering materials a

– Aggregates are insoluble in water.

– They are of moderate weight.

– They are not affected by weathering effect.

– They are strong and durable.

– They have resistance to corrosion.

– They have resistance to scratches.

– The aggregate should not contain any organic substances.

– The aggregate should not be porous.

– The aggregate should be well graded

– The surface texture of the aggregate should be rough.

– The particles of aggregate should be hard, strong,and durable.

Qualities(Properties) Aggregate:

Page 24: Diploma(civil) sem i boce_unit 1_civil engineering materials a

• As a base material underneath

highways,walkways,airport,runways,parking lots and railroads.

• As a raw material used in combination with other resources to

construct many of the items we rely on to sustain our quality of

living. These include:

• Houses and apartments;Roads,bridges and parking lots; schools

and hospitals; commercial buildings, airports and runways.

Uses of Aggregates:

Page 25: Diploma(civil) sem i boce_unit 1_civil engineering materials a

CEMENT

• The natural cement is obtained by burning and crushing the stones

containing clay,carbonate of lime and some amount of carbonate of

magnesia.

• The natural cement is brown in color and its best variety is known as

the roman cement.

Ingredients of cement:Al2O3 Alumina It makes the cement to set quickly

Sio2 Silica It provides strength

Cao Lime It provides strength

Fe2o3 Iron oxide Provide color,hardness and strength

Mgo Magnesia Provides hardness and color

CaSo4 Calsium

Sulphate

(gypsum)

Increase the initial setting time

Page 26: Diploma(civil) sem i boce_unit 1_civil engineering materials a

Uses of cement:(I) Construction of Building:

floors,beams,columns,roofing,bricks,plaster.

(II) Transportation:

roads,pathways,crossings,bridges,viaducts,tunnelsrunways and

parking.

(III)Marine and water works:

pipes,culverts,drains,canals,weirs,dams,tanks,pools.

(IV)Civil work:

Page 27: Diploma(civil) sem i boce_unit 1_civil engineering materials a

Cement concrete

• Concrete is one of the most commonly used building materials.

• Concrete is a composite material made from several readily available constituents (aggregates, sand, cement, water).

• Concrete is a versatile material that can easily be mixed to meet a variety of special needs and formed to virtually any shape.

Advantages

•Ability to be cast

•Economical

•Durable

•Fire resistant

•Energy efficient

•On-site fabrication

Page 28: Diploma(civil) sem i boce_unit 1_civil engineering materials a

Disadvantages:•Low tensile strength

•Low ductility

•Volume instability

•Low strength to weight ratio

Constituents:

Mixture of aggregate and paste 30 to 40%

portland cement 7% to 15% by Vol.

water 14% to 21% by Vol.

Aggregates 60% to 70%

carse aggregates

Fine aggregates

Admixtures

Page 29: Diploma(civil) sem i boce_unit 1_civil engineering materials a

Portland Cement

•Dry powder of very fine particles

•forms a paste when mixed with water

•chemical reaction-Hydration

•glue

•paste coats all the aggregates together

•hardens and forms a solid mass

Water•Needed for two purposes:

•chemical reaction with cement

•workability

•Only 1/3 of the water is needed for chemical reaction

•Extra water remains in pores and holes

•Results in porosity

•Good for preventing plastic shrinkage cracking and workability

•Bad for permeability, strength, durability.

Page 30: Diploma(civil) sem i boce_unit 1_civil engineering materials a

Aggregates•Cheap fillers

•Hard material

•Provide for volume stability

•Reduce volume changes

•provide abrasion resistance

Admixtures

•Chemical

•set retarders

•set accelerators

•water reducing

•air entraining

•Mineral

•fly ash

•silica fume

•slags

Page 31: Diploma(civil) sem i boce_unit 1_civil engineering materials a

Properties of fresh concrete

WorkabilityConsistencySegregationBleedingSetting TimeUnit WeightUniformity

Page 32: Diploma(civil) sem i boce_unit 1_civil engineering materials a

•Timber denotes wood which is suitable for building or carpentry

and for various engineering and other purposes.

•The word timber is derived from Timbrian, which means to

build. Timber thus denotes wood which is suitable for building

construction, carpenting or other engineering purposes.

TIMBER

Page 33: Diploma(civil) sem i boce_unit 1_civil engineering materials a

Requirement of good timber:(I) It should have dark uniform color.

(II)It should be dense.

(III)It should be workable, good machinability.

(IV)It should have uniform structure.

(V)It should be free from defects like knots, shakes, cracks, splits, wraps

etc.

(VI)There should not decay of timber due to fungi and insects like white

ants and termites.

(VII)IT should be fire-proof.

(VIII)It should be cheap.

(IX)It should be durable and effective.

Page 34: Diploma(civil) sem i boce_unit 1_civil engineering materials a

•Appearance: A freshly cut surface of timber should exhibit a hard and

shining appearance.

•Colour: The colour of the timber should be preferably dark. A light

colour indicates low strength.

•Hardness: A good timber should be hard, i.e., it should offer resistance

when it is being penetrated by another body. The chemical present in

heartwood and the density of wood imparts hardness to timber.

•Durability: A good timber should be durable. It should be capable of

resisting the action of fungi, insects, chemicals, physical agencies and

mechanical agencies.

•Strength: A good timber should be strong for working as a structural

member such as joist, beams and rafter. It should be capable of taking

loads slowly or suddenly.

•Structure: The structure should be uniform and the medullary rays

should be hard and compact. The annual rings should be regular and

should be closely located.

Properties of timber:

Page 35: Diploma(civil) sem i boce_unit 1_civil engineering materials a

•Mechanical wear: A good timber should not deteriorate easily due to

mechanical wear or abrasion. This property is essential for places where

timber would be subjected to traffic, like wooden floors and pavements.

•Toughness: A good timber should be tough. It should be capable of

offering resistance to shocks due to vibrations. Elasticity: This is the

property by which the timber returns to the original shape when load

causing deformation is removed. This property is essential when timber

is used for bows, carriage shaft, etc.

•Fire resistance: Timber is a bad conductor of heat. A dense wood offers

good resistance to fire and it requires sufficient heat to cause a flame.

•Defects: A good timber should be free from serious defects such as dead

knots, flaws and shakes.

•Fibres: Timber should have straight fibres.

•Shape: A good timber should be capable of retaining the shape during

conversion or seasoning.

•Smell: A good timber should have a sweet smell.

•Weight: A timber with heavy weight is considered to be sound and

strong.

Page 36: Diploma(civil) sem i boce_unit 1_civil engineering materials a

Seasoning of timber:

• When timber is first felled it is known as green timber and has a very

high moisture content. Before timber can be used it must be dried.

Aim of seasoning is to dry out the wood to suitable moisture content

of 22% or less.

• Seasoning is the controlled process of reducing the moisture content

of the timber so that it is suitable for the environment and intended

use. After seasoning timber is easier to work with, because it is lighter,

harder and stronger.

% Moisture

Content

Situation

22-20% Limit of air seasoned wood

20% Limit for the occurrence of dry rot

16% Outdoor furniture

12-14% Occasionally heated areas

11-13% Heated areas

9-11% Very heated areas

Page 37: Diploma(civil) sem i boce_unit 1_civil engineering materials a

Seasoning can be done by the following methods:

• Natural/Air seasoning: In this method, the seasoning of timber is carried out by natural air and hence it is also sometimes referred to as air seasoning.

• Following procedure is adopted in the air seasoning:(a) The timber in the long form is not usually fit for the process of seasoning.

Hence it is cut and sawn into suitable sections of planks or scantling.

(b) The timber pieces can either be stacked horizontally or vertically.

(c) The ground, where stack is to be constructed, is cleared and it is leveled for good drainage.

(d) The platform of stack is made slightly higher, about 300mm, than the ground level. For this purpose, the rows of bricks or concrete pillars are constructed.

(e) The timber pieces are sorted out according to length and thickness. They are then arranged in layers, one above the other. The care should be taken to see that all members in a particular layer are of the same thickness. If this precautions is not taken, there are chances for timber to become warped or cracked.

Page 38: Diploma(civil) sem i boce_unit 1_civil engineering materials a

(f) Each layer is separated by spacers of sound dry wood. The usual dimensions of spacers vary from 35mm x 25mm to 50mm x 35mm, the larger dimensions being the width.

(g) The distance between spacers depends on the size of timber members to be seasoned. It is less for thin sections and more for thick sections.

(h) The length of stack is equal to length of timber pieces. The width and height of stack are restricted to about 1500mm and 3000mm respectively.

(i) The stack is to be protected from fast blowing wind, rain and extreme heat of sun. hence the stack should preferably be covered by a roof of suitable material.

• Advantages of air seasoning:

(I) No expensive equipment is needed.

(II)Small labor cost once stack is made.

(III)Environmentally friendly-uses little energy.

• Disadvantages of air seasoning:

(I) Slow drying rate

(II)Large area of space required for a lot of timber

Page 39: Diploma(civil) sem i boce_unit 1_civil engineering materials a

Kiln seasoning:• Timber is stacked properly in the kiln by keeping open spaces for hot

air circulations. Initially temperature is maintained low slightly higher than the room temperature. Successfully temp. is raised, humidity is reduced and air circulation is made faster.

• Advantages of kiln seasoning:

(I) Quicker due to higher temp., ventilations and air circulations.

(II)Achieve a lower moisture content.

(III)Defects associated with drying can be controlled.

• Disadvantages of kiln seasoning:

(I) It is expensive

(II)It requires supervision by a skilled operator

(III)Uses a lot energy

Page 40: Diploma(civil) sem i boce_unit 1_civil engineering materials a

Uses of timber:

(I) For making doors, windows, and ventilators.

(II)Used for flooring and roofing material.

(III)Used for making furniture.

(IV)Used in the manufacture of sport goods, musical instruments etc.

(V)Used in making coaches, wagons, buses, boats etc.

Page 41: Diploma(civil) sem i boce_unit 1_civil engineering materials a

Proofing Materials

• Damp proofing in construction is a type of moisture control applied

to building walls and floors to prevent moisture from passing into the

interior spaces. Damp problems are one of the most frequent problems

encountered in homes.

• Damp proofing includes several ways:

• A damp-proof course (DPC) is a barrier in a masonry wall designed

to resist moisture rising through the structure by capillary action such

as through a phenomenon known as rising damp. The damp proof

course may be horizontal or vertical.

• A damp-proof membrane (DPM) is a membrane material applied to

prevent moisture transmission. A common example is polyethylene

sheeting laid under a concrete slab to prevent the concrete from

gaining moisture through capillary action.A DPM may be used for the

DPC.

Page 42: Diploma(civil) sem i boce_unit 1_civil engineering materials a

• Materials widely used for damp proofing

include:

• Flexible materials like butyl rubber, hot bitumen, plastic sheets,

bituminous felts, sheets of lead, copper, etc.

• Semi-rigid materials like mastic asphalt

• Rigid materials like impervious bricks, stones, slates, cement mortar

or cement concrete painted with bitumen, etc.

• Stones

• Mortar with waterproofing compounds

• Coarse sand layers under floors

• Continuous plastic sheets under floors

Page 43: Diploma(civil) sem i boce_unit 1_civil engineering materials a

Bituments

– A black or dark brown viscous material, composed principally

of high molecular weight hydrocarbons, having adhesive

properties, derived from petroleum either by natural or refinery

processes and substantially soluble in carbon disulphide.

Asphalt•Asphalt is a sticky, black and highly viscous liquid or semi-solid form of

petroleum.

•It may be found in natural deposits or may be a refined product.

•it is a substance classed as a pitch.

•Until the 20th century, the term asphaltum was also used.

•The terms asphalt and bitumen are often used interchangeably to mean

both natural and manufactured forms of the substance

Page 44: Diploma(civil) sem i boce_unit 1_civil engineering materials a

•The terms bitumen and asphalt are mostly interchangeable, except

where asphalt is used as an abbreviation for asphalt concrete.

•This article uses "asphalt/bitumen" where either term is acceptable.

•The terms asphalt and bitumen are often used interchangeably to mean

both natural and manufactured forms of the substance.

•In American English, asphalt (or asphalt cement) is the carefully refined

residue from the distillation process of selected crude oils.

• Outside the United States, the product is often called bitumen.

•Geological terminology often prefers the term bitumen.

•Common usage often refers to various forms of asphalt/bitumen as "tar",

such as at the La Brea Tar Pits.

•Another term, mostly archaic, refers to asphalt/bitumen as "pitch".

•The pitch used in this mixture is sometimes found in natural deposits

but usually made by the distillation of crude oil.

Bituments & Asphalt

Page 45: Diploma(civil) sem i boce_unit 1_civil engineering materials a

Etymology

• The word asphalt is derived from the late Middle English, in turn from

French asphalte, based on Late Latin asphalton, asphaltum, which is

the latinisation of the Greek (ásphaltos, ásphalton), a word meaning

"asphalt/bitumen/pitch.

Modern usage

In British English, the word 'asphalt' is used to refer to a mixture of

mineral aggregate and asphalt/bitumen (also called tarmac in

common parlance).

The earlier word 'asphaltum' is now archaic and not commonly used.

In American English, 'asphalt' is equivalent to the British 'bitumen'.

However, 'asphalt' is also commonly used as a shortened form of

'asphalt concrete' (therefore equivalent to the British 'asphalt' or

'tarmac')

Page 46: Diploma(civil) sem i boce_unit 1_civil engineering materials a

Chemistry

• The substance is completely soluble in carbon disulfide, and composed primarily of a mixture of highly condensed polycyclic aromatic hydrocarbons.

• it is most commonly modeled as a colloid, with asphaltenes as the dispersed phase and maltenes as the continuous phase (though there is some disagreement amongst chemists regarding its structure).

• It is almost impossible to separate and identify all the different molecules of asphalt, because the number of molecules with different chemical structure is extremely large.

• Most natural bitumen's contain sulfur and several heavy metals, such as nickel, vanadium, lead, chromium, mercury, arsenic, selenium, and other toxic elements.

Page 47: Diploma(civil) sem i boce_unit 1_civil engineering materials a

Chemistry

• Bitumen's can provide good preservation of plants and animal fossils.

• Asphalt/bitumen can sometimes be confused with "tar", which is a

similar black, thermoplastic material produced by the destructive

distillation of coal.

• During the early and mid-20th century when town gas was produced,

tar was a readily available product and extensively used as the binder

for road aggregates.

• The addition of tar to macadam roads led to the word tarmac, which is

now used in common parlance to refer to road-making materials.

• However, since the 1970s, when natural gas succeeded town gas,

asphalt/bitumen has completely overtaken the use of tar in these

applications.

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Chemistry

• Natural deposits of asphalt/bitumen include lakes such as the Pitch

Lake in Trinidad and Tobago and Lake Bermudez in Venezuela,

Gilsonite, the Dead Sea, asphalt/bitumen-impregnated sandstones

known as bituminous rock and the similar "tar sands".

• Asphalt/bitumen can be separated from the other components in crude

oil (such as naphtha, gasoline and diesel) by the process of fractional

distillation, usually under vacuum conditions.

• A better separation can be achieved by further processing of the

heavier fractions of the crude oil in a de-asphalting unit, which uses

either propane or butane in a supercritical phase to dissolve the lighter

molecules which are then separated.

• Further processing is possible by "blowing" the product: namely

reacting it with oxygen.

• This makes the product harder and more viscous.

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Chemistry

• Asphalt/bitumen is typically stored and transported at temperatures around 150°C (300°F).

• Sometimes diesel oil or kerosene are mixed in before shipping to retain liquidity; upon delivery, these lighter materials are separated out of the mixture.

• This mixture is often called "bitumen feedstock", or BFS.

• Some dump trucks route the hot engine exhaust through pipes in the dump body to keep the material warm.

• The backs of tippers carrying asphalt/bitumen, as well as some handling equipment, are also commonly sprayed with a releasing agent before filling to aid release.

• Diesel oil is no longer used as a release agent due to environmental concerns.

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Geological origin

• Naturally occurring deposits of asphalt/bitumen are formed from the remains of ancient, microscopic algae (diatoms) and other once-living things.

• These remains were deposited in the mud on the bottom of the ocean or lake where the organisms lived.

• Under the heat (above 50 °C) and pressure of burial deep in the earth, the remains were transformed into materials such as asphalt/bitumen, kerogen, or petroleum.

• Deposits at the La Brea Tar Pits are an example.

• There are structural similarities between asphalt/bitumen and the organic matter in carbonaceous meteorites.

• However, detailed studies have shown these materials to be distinct.

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Modern usage

• The primary use of asphalt/bitumen is in road construction, where it is used as the glue or binder mixed with aggregate particles to create asphalt concrete.

• Its other main uses are for bituminous waterproofing products, including production of roofing felt and for sealing flat roofs.

Rolled asphalt concrete

The largest use of asphalt/bitumen is for making asphalt concrete for

road surfaces and accounts for approximately 85% of the asphalt

consumed in the United States.

Asphalt concrete pavement material is commonly composed of 5%

asphalt/bitumen cement and 95% aggregates (stone, sand, and gravel).

Due to its highly viscous nature, asphalt/bitumen cement must be heated

so it can be mixed with the aggregates at the asphalt mixing plant.

Asphalt concrete paving is widely used in airports around the world.

Due to the sturdiness and ability to be repaired quickly, it is widely used

for runways dedicated to aircraft landing and taking off.

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Modern Use

Mastic asphalt

– Is a type of asphalt which differs from dense graded asphalt (asphalt concrete) in that it has a higher asphalt/bitumen (binder) content, usually around 7–10% of the whole aggregate mix, as opposed to rolled asphalt concrete, which has only around 5% added asphalt/bitumen.

– Mastic asphalt is heated to a temperature of 210 °C (410 °F) and is spread in layers to form an impervious barrier about 20 millimeters (0.8 in) thick.

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Modern Use

• Asphalt Emulsion

– A number of technologies allow asphalt/bitumen to be mixed at much lower temperatures.

– These involve mixing with petroleum solvents to form "cutbacks" with reduced melting point, or mixtures with water to turn the asphalt/bitumen into an emulsion.

– Asphalt emulsions contain up to 70% asphalt/bitumen and typically less than 1.5% chemical additives.

– There are two main types of emulsions with different affinity for aggregates, cationic and anionic.

– Asphalt emulsions are used in a wide variety of applications.

– Chipseal involves spraying the road surface with asphalt emulsion followed by a layer of crushed rock, gravel or crushed slag.

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Modern Use

• Asphalt/bitumen is used to make Japan black, a lacquer known

especially for its use on iron and steel.

• Asphalt/bitumen also is used in paint and marker inks by some graffiti

supply companies (primarily Molotow) to increase the weather

resistance and permanence of the paint and/or ink, and to make the

color much darker.

• Asphalt/bitumen is also used to seal some alkaline batteries during the

manufacturing process.

• Lacquer

• In a general sense, lacquer is a somewhat imprecise term for a clear

or coloured wood finish that dries by solvent evaporation.

• It is also often a curing process as well that produces a hard, durable

finish

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Modern Use

• Petroleum production, alternatives and bioasphalt

• Naturally occurring crude Asphalt/bitumen impregnated in sedimentary rock is the prime feed stock for petroleum production from "Oil sands“.

• currently under development in Alberta, Canada. Canada has most of the world's supply of natural asphalt/bitumen, covering 140,000 square kilometers (an area larger than England).

• Asphalt/bitumen can now be made from nonpetroleum-based renewable resources such as sugar, molasses and rice, corn and potato starches.

• Asphalt/bitumen can also be made from waste material by fractional distillation of used motor oils, which is sometimes disposed by burning or dumping into landfills.

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Modern Use

• Nonpetroleum-based asphalt/bitumen binders can be made light-

colored. Lighter-colored roads absorb less heat from solar radiation,

and have less surface heat than darker surfaces, reducing their

contribution to the urban heat island effect.

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Wood

• Wood is a product of trees, and sometimes other fibrous plants, used

for construction purposes when cut or pressed into lumber and timber,

such as boards, planks and similar materials.

• Wood can be very flexible under loads, keeping strength while

bending, and is incredibly strong when compressed vertically.

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Metal

• Metal is used as structural framework for larger buildings such as skyscrapers, or as an external surface covering.

• Corrosion is metal's prime enemy when it comes to longevity.

• There are many types of metals used for building.

– Steel is strong, flexible, and if refined well and/or treated lasts a long time.

– Aluminium and tin have a lower density and better corrosion resistance.

– Brass was more common in the past, but is usually restricted to specific uses or specialty items today.

– Titanium can be used for structural purposes, but it is much more expensive than steel.

– Chrome, gold, and silver are used as decoration, because these materials are expensive and lack structural qualities such as tensile strength or hardness.

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Glass

• The use of glass in architectural buildings has become very popular in the modern culture. Glass "curtain walls" can be used to cover the entire facade of a building, or it can be used to span over a wide roof structure in a "space frame".

• These uses though require some sort of frame to hold sections of glass together, as glass by its self is too brittle and would require an overly large kiln to be used to span such large areas by itself.

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Fabric

• A major construction technique with the development of tensile architecture and synthetic fabrics.

• Modern buildings can be made of flexible material such as fabric membranes, and supported by a system of steel cables, rigid framework or internal (air pressure.)

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• Reference Books:

1) Elements of civil engineering by Rakesh Ranjan

2) Elements of civil engineering by B.C.Punamia

3) Basic Civil Engineering by L.G.Kulkarni