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ENGEMASAEngenharia e Materiais
1/16
APRESENTAÇÃO
Outubro 2016
2/16
MERCADOS
- Petroquímico
- Refinarias
- Redução de Minério de Ferro (DRI)
- Fertilizantes
- Papel & Celulose
- Açúcar & Alcool (Etanol)
- Nuclear
APRESENTAÇÃOOutubro 2016
754,000 ft²
300 Employees
$68mi
Revenue
Est.
1976
3/16
CEO
CFO
100%
Brasileira
• PhD Materials Science4
• Master Engineers2
• Engineers4
STEAM CRACKERS
REFORMER TUBES
SPUN & STATIC CASTINGS
NICKEL BASED ALLOYS
STAINLESS & CARBON STEEL
APRESENTAÇÃOOutubro 2016
4/16
86.000m²
2 Rows
ENGEMASA – Plant II
Leisure
Sport 8.000 m² Fabrication Shop
APRESENTAÇÃOOutubro 2016
OUR LOCATION
5/16
BRAZIL
SÃO CARLOS
São Paulo
Santos
·*
*
·
·
São Carlos CitySão Paulo StateBrazil
International airport (São Paulo): 240 Km (150 mi)
Seaport (Santos, São Paulo): 335 Km (208 mi)
APRESENTAÇÃOOutubro 2016
6/16
CENTRIFUGALLY CAST TUBESFOR REFORMER FURNACES
APRESENTAÇÃOOutubro 2016
7/16(15 Sites by ENGEMASA)
REFINERY & FERTILIZER PLANTS
Catalyst tube
Outlet collector / manifold
Forged flange
Cast cone / reducer
Pigtail
Weldolet / sockolet
Cast supports/ tube sheet
MAJOR CUSTOMER
DESIGNERS
APRESENTAÇÃOOutubro 2016
8/16
STEAM CRACKERSPYROLYSIS HEATERS
APRESENTAÇÃOOutubro 2016
9/16 (72 furnaces by ENGEMASA)
STEAM CRACKERS
Petrochemical coils
Cone / reducer
Tube hanger
Cast return bend
Cast fitting
Manifold
Other castings
DESIGNERS
MAJOR CUSTOMER
APRESENTAÇÃOOutubro 2016
10/16
STATIC CAST PARTS
APRESENTAÇÃOOutubro 2016
MAIN FABRICATION STAGES
54
3
11/16
Spun cast (pics 1 & 2)Chemical analysisCut, bevelling & deep boringWelding (pic 5)
DESTRUCTIVE TESTSTensile test at RT and high temp. (pic 4)Creep test (up to 15,000 hours)Cross section analysis (macroetching)Micrography (SEM & optical)
NON-DESTRUCTIVE TESTSVisual and dimensionalDye penetrantBoroscopyRadiographicHydrostatic (pic 3)UltrassonicPMIMagnetic particleHanging testOther NDT upon request
21
APRESENTAÇÃOOutubro 2016
Carbon and Low Alloy Steel
WCA, WCB, WCC, LCB, LCC
WC1, WC6, WC9, C5, C12, C12A
Stainless Steel
CA15, CA40
CF3, CF3M, CF8, CF8M
CG3M, CG8M, CF8C
CA6NM, CN7M, CK3MCuN
Duplex Stainless Steel
1A, 1B, 2A, 3A, 4A
Ni and Co based alloy
- CZ100, M25S, M35, N7M
- CW2M, CW6MC, CW12MW CX2MW
- Stellite family (1, 6, …)
Superduplex Stainless Steel
5A, 6A, 7A
Heat Resistant Alloy
CT15C
HF, HK, HP, HT, HV, HX
12/16
ASTM, DIN, BS, EN, ...
STANDARD ALLOYS (400+)
APRESENTAÇÃOOutubro 2016
13/16
Alloy Equivalent Cr Ni Nb Others
E2032Nb Alloy 800 20 32 Yes -
E2535Nb HP Mod 25 35 Yes -
E2535Nb+MA HP Mod Micro 25 35 Yes Micro Alloy
E2848W HV 28 48 No Tungsten
E3545Nb+MA - 35 45 Yes Micro Alloy
E5050Nb - 50 50 Yes -
PROPRIETARY ALLOYS
Typical chemical contentAnd minor elements addition
With W addition
E2848W+MAE3050W
With Co and W addition
E2535CoWE2848WCo
Low Carbon
E2535Nb-LCE3545Nb-LC
With Al addition
E3045AlNb+MAENiCrAl+MA
TOTAL 21ALLOYS
APRESENTAÇÃOOutubro 2016
14/16
Quality Certifications
- AD 2000 Merkblatt W0 – TÜV Nord
- CRCC 25764 – Petrobras
- ISO 9001:2008 – SGS
- PED 97/236/EC – TÜV Nord
Vendor List
ABB KBR*Air Liquide LurgiBD Energy Occidental ChemicalBirwelco ONIPBraskem PetrobrasCBI Lummus Qatar PetroleumEmirates Steel Selas-LindeFoster Wheeler TechnipHaldor Topsøe* WestlakeHeurtey Petrochem
Prizes & Recognitions
- Foundry of the Year 1994, 1996 and 1997 by ABIMAQ
- Quality of Service 2006 by SESI
- International Exhibitions in Brazil, Germany, USA
- PSR Valve Supplier of the Year 2011 by ABIMAQ
- Tube Supplier of the Year 2010 by ABIMAQ
- Excellence Programme 2003 by ABIMAQ
Appreciation
Letters
ABBAGAR CORP
ARVIN MERITORAZ ARMATUREN
CONFABEKW ZIEGLER
FOSECOHITER
KTILUMMUS
LUPATECH MNAPETROCHEMSELAS-LINDE
VOITH
APRESENTAÇÃOOutubro 2016
From ENGEMASA to the WORLD15/16
BRAZIL
USA
CANADA
CHINA
INDIASAUEGY
ARG
BOL
COLVEN
GER
THA
SPA
UK
JAP
UAE
QATAR
Headquarter
Exports
ITA
KOR
ECU
CHI
MEX
FRA
HON
AUSTRALIA
APRESENTAÇÃOOutubro 2016
16/16
Production Site
Rua Ernesto Cardinalli 333São Carlos, BrazilPhone: +55 16 3363 [email protected]
Overseas Agent
Co-operation Agency
Europe
Dr. Gianluca MazzoneRome, ItalyPhone: +39 393 [email protected]
North America
Mr. David KassekertPittsburgh, USAPhone: +1 412 855 [email protected]
Middle East
Dr. Abdollah EzaziDubai, UAEPhone: +98 912 527 [email protected]
www.engemasa.com.br
APRESENTAÇÃOOutubro 2016