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How an Infant Formulae will be forluated?! Presented by, Mahdi Sufian, former Medical Representative of Behdashtkar Inc. Undergraduate student of Nutrition Sciences – SRBIAU [email protected]

How an infant formulae will be forluated

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  • 1.How an InfantFormulae will beforluated?!

2. Human milk and cow milk : compositiong/100 ml 14 12 104.87863.743.83,823.31.21,20.70HumanCow MineralsProteins Fat Carbohydrates Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 2Behdashtkar Inc. 3. Adaptation of cow milk g/100 ml141. All the fats are removed122. Most of the proteins are removed104.83. What remains : - some proteins7 8 - lactose 6 3.7 - some minerals (and very few vitamins) 44.83.8 3,8 23.3 1.2 1,2 00.7 Cow Human MineralsProteins Fat Carbohydrates Slides preseted uder license of 12 January 2013Behdashtkar Inc.All rights reserved by 3Behdashtkar Inc. 4. Adaptation of cow milkg/100 ml 4. We add fat from14different vegetable12oils and some milk fat104.85. We add whey proteins(90% demineralised)7 7 8 6. We add 11 minerals & 6 3.714 vitamins 4 7. The result is Biomil 14.83.7 3.8 3,8with the same 23.3 composition as theHuman milk 1.7 1.2 1,2 00.7 Cow BIOMIL1 Human MineralsProteins Fat Carbohydrates Slides preseted uder license of 12 January 2013Behdashtkar Inc.All rights reserved by 4Behdashtkar Inc. 5. Essential Fatty Acids compositionof human milk, cow milk and BIOMIL 1% Total fatty acid 14 12 108Human milk6Cow milk4BIOMIL 120C18:2 C18:3 63 Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by5 Behdashtkar Inc. 6. Spray drying of milk and food productsSpray-Drying Tower Nr IIFive evaporators nr. I Scheffers : 12.000 L/hNiro two stage dryer for regular nr. II Scheffers :10.000 L/hand instant milk powder nr. III Scheffers : 30.000 L/h Capacity : 3.800 kg water nr. IV Wiegand :25.000 L/h nr. V Wiegand : 15.000 L/h evaporation/hour (about 3,8 T milk powder)Spray-Drying Tower Nr I Spray-Drying Tower Nr III Silkeborg flat bottom dryer Niro Multi Stage Dryer (M.S.D.) for Baby Milk Powder Capacity: 2.700 kg water evaporation/hour (about 2,7 T Capacity : 3.500 kg water milk powder)evaporation/hour (about 3,5 T milk powder) Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by6Behdashtkar Inc. 7. Milk reception tanks: 3x 250.000 L Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 7Behdashtkar Inc. 8. Cream separator and pasteurizersAddition of lactose, vegetableoils blend and whey proteinsSlides preseted uder license of 12 January 2013 Behdashtkar Inc.All rights reserved by8 Behdashtkar Inc. 9. Standardisation Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by9Behdashtkar Inc. 10. The mixture is evaporated through thiscomplex system of evaporators before it isspray-dryedCapacity: up to 92.000 L waterevaporated per hour Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 10Behdashtkar Inc. 11. The Spray-drying tower Nr 2 is 32m high Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by11Behdashtkar Inc. 12. Powder from the spray- drying tower Fluidizing bedPowder (5% moisture) To the metal remover Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by12Behdashtkar Inc. 13. Metal remover Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 13Behdashtkar Inc. 14. Filling the Big Bags(600 Kg to 1.200 Kg) Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 14Behdashtkar Inc. 15. The Bags are put in quarantine until given the green light from the laboratory Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by15Behdashtkar Inc. 16. The KALLO plantPacking in tins 450 g :capacity 12 ton/8 hours 900 g :capacity 20 ton/8 hours (1600 2000 g) :capacity 25 ton/8 hoursSlides preseted uder license of12 January 2013Behdashtkar Inc.All rights reserved by16 Behdashtkar Inc. 17. Filling the tinsSlides preseted uder license of12 January 2013Behdashtkar Inc.All rights reserved by 17 Behdashtkar Inc. 18. Filling the tins Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 18Behdashtkar Inc. 19. Filling the tins The powder is sucked into the tin The quantity of powder is controlled by a precise adjustment of thevacuum created Vacuum VacuumThe system remains totally closed so there is no possible contaminationSlides preseted uder license of12 January 2013Behdashtkar Inc.All rights reserved by 19 Behdashtkar Inc. 20. Weighing the tinSlides preseted uder license of12 January 2013Behdashtkar Inc.All rights reserved by 20 Behdashtkar Inc. 21. Labelling the bottomSlides preseted uder license of12 January 2013Behdashtkar Inc.All rights reserved by 21 Behdashtkar Inc. 22. Replacement of the air by inert gaz AirNitrogen + CO2 No oxydationNotice: the Nitrogen and the CO2 do Up to 3 years shelf lifenot react chemically with the powder Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by22Behdashtkar Inc. 23. Importance of the CO2 and the ratio CO2 / NitrogenNo CO2 Aluminium foilProduction at sea level Opening at lower atm. pressureWith CO2 Aluminium foilThe CO2 is absorbed by the powderProduction at sea level Opening at lower atm. pressure Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by23Behdashtkar Inc. 24. Gas Exchange Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 24Behdashtkar Inc. 25. Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 25Behdashtkar Inc. 26. Wrap around cartons Wrap around packing machine Slides preseted uder license of 12 January 2013Behdashtkar Inc.All rights reserved by 26Behdashtkar Inc. 27. Weight control !Slides preseted uder license of12 January 2013Behdashtkar Inc.All rights reserved by 27 Behdashtkar Inc. 28. Computer- driven palletizingSlides preseted uder license of12 January 2013Behdashtkar Inc.All rights reserved by 28 Behdashtkar Inc. 29. Filling the tinsSlides preseted uder license of12 January 2013Behdashtkar Inc.All rights reserved by 29 Behdashtkar Inc. 30. Packing in sachets Various weights for the sachets : 25g 125 g 250 g 400g - 500 g 900g -1000 g - 2000 g - neutral foil - sachets in a (full) color cardboard box - full color printed neutral foil - printed neutral foil (4 lines inkjet) - neutral foil + one color 12x10 cm sticker Also under neutral gas mix and protective atmosphere 3 years shelf life Much cheaper than tins Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 30Behdashtkar Inc. 31. Packing in sachets Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 31Behdashtkar Inc. 32. 2. Locations: 3 plants & 1 scientific and commercial officeThe LANGEMARK plantSlides preseted uder license of12 January 2013Behdashtkar Inc.All rights reserved by 32 Behdashtkar Inc. 33. 2. Locations: 3 plants & 1 scientific and commercial officeThe LANGEMARK plant Butter CheeseProduction of Milk powderSlides preseted uder license of12 January 2013Behdashtkar Inc.All rights reserved by 33 Behdashtkar Inc. 34. The Langemark milk powder plant3 main activitiesSpray drying of milkUltrafiltration of wheyConcentration of whey products Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 34Behdashtkar Inc. 35. Ratio between theWhey Proteins and CaseinCow Human BIOMILMilk Milk1Casein82% 40%40% WheyProteins18% 60%60%Slides preseted uder license of12 January 2013Behdashtkar Inc.All rights reserved by35 Behdashtkar Inc. 36. The Freshest and most Purified Whey Proteins are addedin Liquid FormMost manufacturersWhey Proteins from our ownWhey Proteins Spray-Dryingcheese production in liquid from PowderSelection of the freshestqualityRe-hydrationmix mix1st Spray-Drying2nd Spray-Drying Whey Proteins structure Whey Proteins structureprotectiondenaturationSlides preseted uder license of12 January 2013Behdashtkar Inc.All rights reserved by36 Behdashtkar Inc. 37. Ultrafiltration of the whey Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 37Behdashtkar Inc. 38. 3. Products (Nutrition & Baby Food) All our products are co-spray dried : all ingredients are mixed before the spray-drying process. Some competitors mix the ingredients after spray-drying; it is usually called dry-mixing. Thanks to the co-spray drying process we can obtain the optimal homogenization of all elements included in the composition: each particle of powder contains all the elements and not only are they present in each particle but they are also in the exact same proportion as mentioned on the composition label. Slides preseted uder license of12 January 2013 Behdashtkar Inc.All rights reserved by 38Behdashtkar Inc.