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Creating New Standards For The Polymer Industry
High Tech Industrial UHMW PolymersExperts in Custom Compounding and Compression Molding
It is our Pleasure to introduce TSE-OKULEN Americas LLC.
A new way to look at UHMW Polymer!
TSE-OKULEN Americas, L.L.C. (TSE-OK) was founded in 2002 Clearwater, Florida 33762, USA. Our 60,000 sq. ft. manufacturing plant and 45,000 sq/ft warehouse building host our state-of-the-art sheet molding equipment. Capable of blending a wide range of polymer, our warehouse stocks a wide variety of sheets for fast deliveries.
TSE-OK has invested in high speed mixers which utilize both dry and liquid formulations. We compound our own unique UHMW blends for virtually every conceivable application.
We, the founders of TSE-OK bring over 40 years of plastic engineering knowledge to our business. We put this expertise to work for you everyday, offering the best possible solutions and materials. Having our own in-house laboratory, along with the vast resources of our European partner, OKULEN, we are confident that TSE-OK can serve all of your polymer needs.
Our Quality Policy“Is to provide service and products that assure continued consistency to our customers’
requirements and to communicate ethical expectations, while continuously improving our business
and processes.”
TSE-OK competently is serving the needs of not only the U.S. market, but we are providing excellent products to Canada, Mexico, South America, Australia, and beyond.
We invite you to click on our Contact page, choose your language, and contact the representative of your choice. From our Contact page, you can also connect with our Partners around the World!
Over the past 8 years, we have continued to grow and become recognized as a trusted supplier of high-end UHMW products in North America. In addition, TSE-OK is now well known for our special annealed sheets for critical machine tolerances.
Our guarantee to you, our valued client, is our commitment to provide World-Class service by continued improvements of our product lines.
This is my personal promise.Respectfully, Robert G. Langhans - Vice President/CEO TSE-Okulen Americas LLC, Clearwater, Florida USA
Our US press molding operation: Press molding is our Life. TSE-OKULEN Americas together with their European Partner Okulen Germany have been press molding high end polymer sheets for over 40 Years.
We, TSE-OK, are the leaders of compression molded parts in this unique Industry.
Our US Operation opened its doors in 2002 with two large UHMW presses combining a total capacity of 3 million pounds. Now a supplier of various materials, we have established ourselves as a full distributor of polymer sheets in the Industry.
Our state-of-the art computer controlled, multi- layered UHMW presses run 24/7, which allows for cost effective, economic manufacturing principles.
TSE-OK works to ISO compliance and uses Six Sigma process improvement techniques for all internal quality control mechanisms.
In addition, we offer oversized UHMW sheets up to 20 feet in length for special industrial applications. These sheetd can be cut and trimmed on our modern CNC controlled saw for precision pieces.
Our horizontal style multiknife planer provides our customers with close, industrial tolerances on thickness and smooth surfaces.
We pride ourselves in offering our customers Plus tolerance sheets which allow them to mill/router machine to very specific close tolerance. This leaves the extra material for precise machining jobs.
Our laboratory can create and match any color you require and our product strength is custom formulated! We work closely with our customers to support them with exclusive product lines which they can market.
For further information on our product and or services, please go to our Web Site Contacts: at www.TSE-OK.com
TSE-OK’s qualified, technical staff is ready to assist you immediately on Technical / Engineering applications and or information on our special materials.
TSE-OKULEN Americas cares about the environment and leaves nothing to chance. We strive to ensure that none of our materials produced in-house go into a land fill situation. Our In-house recycle program ensures that our UHMW and HMW materials are gathered clean, milled, and packaged 100% in Florida.
TSE-OK working to industrial standards and beyond.ISO 9001/2000 certifications, and SIX SIGMA MFG. Principles applied.
2
Industries Served World Wide:Machine Construction:In machine construction especially parts made out of high and ultra high molecular low pressure polyethylene are used where these are subject to abrasion stress, or in direct contact with strongly corrosive media: gears, chain wheels, bushes, wearing strips, pulleys, rope guide rollers, valves, slide plates, rubbing strips, skimmers and runners, also ribbed guides and guide rails for conveyor belts, pump components, gasket seals etc. Here stress relieved finished parts are used.By the use of our modern machinery we are able to produce large-sized parts.
Packaging and Conveyor Industry:High and ultra high molecular low pressure polyethylene is employed for the manufacture of star conveyor devices, guide rollers and deflector rollers for bottle filling and labelling machines, bearing boxes, rubbing strips, sliding rails, sliding tables and screw conveyors.These machine components are often in contact with acid media or water and detergents, or are exposed to friction and abrasive wear.
Chemical Industry/Pump Industry:Due to the high wear resistance of ultra high molecular weight polyethylene and its great chemical resistance it is perfect for the use in the pump industry, eg. pump casings, wheels, seals, etc. (also available in PTFE and PVDF)
Fendering Systems:To protect the ocean ships and the dockyards from damage , ultra high molecular weight polyethylene in virgin or regenerated quality has proven to be a perfect material to absorb and deflect the energy created through the docking procedure.
Bulk Material Handling (Mining Industry)Because of the outstanding resistance to wear, its impact and flexural strength, its water repelling properties and since it does not give rise to operational problems such as abrasive wear, caking or sticking of the bulk material.Ultra high molecular low pressure polyethylene is preferably used for linings in the coal industry. For some years high and ultra high molecular low pressure polyethylene has been used for lining silos, coke chutes, conveyor troughs and wagons, stripping plates for filter cake on rotary drum filters, for bearing seats, for the lining of air separators for coal dust etc.Over this period no caking has occurred. In efforts to control the noise level in mining, ultra high molecular low pressure polyethylene is used in form of rollers for conveyor belts and steel jointed band conveyors because of its good sound insulating properties.When ultra high molecular low pressure polyethylene is used in underground operations, attention has to be given to the Mine Security Regulations of the appropriate authorities in respect of antistatic finish.
Paper and Cardboard Industry:For this kind of industry ultra high molecular low pressure polyethylene is used as suction box covers, suction blades, foil blades, scraper and deflecting blades etc. Because of its high resistance to wear the material is proved to be very economic.Due to the low coefficient of friction it grants a very long wire life-time.Ultra high molecular low pressure polyethylene can be used with metal and plastic wires.
Ski and Snowboard Industry:High and ultra high molecular PE has been used successfully for ski and snow boards.OKULEN® ski soles and snow board soles are sanded and flame treated in order to achieve a better gluing. They are available in various colors as natural, black, conductive, and also multicolored, transparent.OKULEN® soles are made not only on coils, but also cut to size and if requested cut to shape. Also Skating on fake ice, its possible with UHMW enhanced formula......
Food (Meat) Industry:
Cutting boards as well as boards for work tables of high molecular low pressure polyethylene are not only used by the industry but also by the households.They are hygienically unobjectionable, physiologically inoffensive according to the report of the Federal German Ministry of Health.High molecular low pressure polyethylene for the food industry is used in forming of cutting boards, rams, rolling pins, chopping blocks and moulds, and also as plates in vacuum packaging machinery.
Electrical Engineering:Owing to its good electrical properties, including low dielectric loss factor, which remains almost constant over a wide temperature range, especially at high frequencies, ultra high molecular low pressure polyethylene is preferably chosen for the production of insulator components in the high and ultra high frequency range.
Electroplating:In electroplating plants, many components come in contact with highly corrosive media. Ultra high molecular low pressure polyethylene is strongly recommended for the manufacture of these components because of its good resistance to chemicals.Thus, for instance, mountings and fittings, expansion bellows, plating drums, gear wheels, bearing linings, conveyor rollers, sliding rails and other items of equipment are manufactured from this material.
Brand Names (more information on page 14)
GatorbackTM
Protect the bottom of your airboat with Gatorback™
ProtechyleneTM
Industrial Liner Systems
3
(more information on page 13)
Indu
strie
s Se
rved
4
Polymers Molecules Defined
OK 300 (extruded low end PE grade for most common areas non industrial usages)HD-PE (300.000 mol. weight) the polymer structurechain length:
OK 500 Leisure Industry (outdoor playgrounds, cutting boards etc.)HMW-PE (500.000 mol. weight) the polymer structurechain length:
OK 750 Medium Grade VHMW-PE (750.000 mol. weight) represents polymer structure chain length:
OK 1000 Industry Standard (normal duty industrial applications with low wear ratio)UHMW-PE (3.500.000 - 5.000.000 mol. weight) the polymer structure chain length:
OK 2000 High end performance modified grades for heavy wear and impact applicationsUHMW-PE (7.000.000 - 9.000.000 mol. weight) the polymer structure chain length:
UHMW-PE (ultra high molecular weight polymer) has 10 x the strength compared with standard HMW-PE which gives it the unique mechanical properties of high impact resistance and excellent abrasion resistant qualities. This combination is not found in any other polymer material. That is what makes UHMW the most versatile product used through various industries.
Comparison UHMW-PE (Ultra High Mol. Weight) polymer to standard PE grades and metals.
Lets look at both of the most important characteristics of UHMW-PE Impact and Wear Resistance:
The unique wear properties of UHMW-PE can be measured using the industry standard Sand-Slurry Test (Draft DIN/EN/ ISO 15527, Mai 1999) Chart: comparison on Wear OK 1000 , OK 2000, and other materials UHMW offers a high degree of Impact resistance through its long extended molecular chains which in turn reacts to form a tight network which gives it the ability to absorb outside impact forces.
Chart: Impact OK 1000, OK 2000, and other materials.The industry and its applications are growing rapidly, machines need to out perform the competition and are working harder. Standard UHMW is failing, we at TSE-OK recognized the need for a modified high end UHMW-PE product to service this industry. We took this market challenge one step further by modifying our highest molecular chain structure. Here is a list of our Enhanced OK 2000 grades for the toughest industrial challenges: (mostly used in Mining Aggregate, and areas where non stop abuse in a way of life).
OK 2000 UHMW-PE PLUS blends are listed below: OK 2000 PLUS: Impact and wear resistant polymer vs ceramic # 181 Yellow Quartz# 385 Red Clay# 588 Blue Glass Filled # 675 Ceramic Green
OK 2000 PLUS: Higher heat resistance (Teflon lower range) # 316 Purple Heat # 354 Red Heat# 925 High Temperature
OK 2000 PLUS: Special application # 912 Antistatic # 931 Conductive # 995 Antibacterial, Antimicrobial
OK 2000 PLUS: Enhanced gliding properties with lubrication # 589 Blue Silicon filled# 703 Light Grey Wax Filled# 706 Dark Grey Special LUB# 711 Dark Grey Wet LUB# 845 Brown Oil Filled# 962 Molly Filled Black Dry LUB
Cannot find what you are looking for, than just ask us, we have an house R&D department which will compound any specific mix you are looking for. Custom blends are available upon request.
For detailed information on all of our blends, please refer to our specification sheets described in the next pages. Also you may find more information on our WEB SITE www.TSE-OK.com with PDF downloads.
= 100M
H
C
H
H
C
H
Injection
Blow
Extrustion
UHMW-PE
Table 1
PE
n
Molecule Grain Shape
Red indicates areas in molecules that allows additives to adhere to the grain.
Enlarged Molecule Grain
Poly
mer
s M
olec
ules
Aluminium 1500
OK 500 Natural 400
5
Best Performance Worst Performance
OK 1000 Natural 100
Properties of UHMW-PE Compare to other plastics and MetalsSand-Slurry Test (Draft DIN/EN/ ISO 15527, Mai 1999)
MA
TE
RIA
LS
OK 2000-Red Heat #354 75
Hardox 450 204
OK 2000-Blue 589 74
Stainless Steel 242
Steel S235JR 262
0 50 100 150 200 250 *****************************
6
Cate
gory
1
OK
300
- OK
500
IV
7-1
0
High Density Polyethylene Properties Defined By Categories:
OK 300IV flow rate of between 7-10
HD-PE (300.000 mol. weight)
Chain length:
OK 300 (extruded low end PE grade for most common areas non
Industrial usages)
OK 500 IV flow rate of between 7-10
OK 500 is a linear HMW-PE (High Molecular Weight) Polyethylene
product with a molecular weight chain length of 500.000 mol.
weight.
Chain length:
Our lowest priced material, can be extruded into a sheet and
easily machined with normal mill tools. It is mainly used in food
applications (like cutting boars) and meets standard FDA compliant
specifications. In addition, this product does an excellent job with
its impact strength and insulating properties.
It has excellent impact strength and is good under stress, so many
times it will be used in larger Food plants.
The OK 500 product is also used in the Marine Booting Industry
and Leisure outdoor playgrounds.
This lower molecular weight material can be press molded and
easily machined with normal mill tools.
With semi-finished products made of OK 500, we offer you a
material which, thanks to its characteristics, quality and price,
is the first choice for many applications. Particularly in the food
industry and in sports centre construction, OK 500 does an
excellent job with its impact strength and insulating properties
– at competitive costs!
OK 500 complies in full with all applicable regulations for contact
with food. In addition to its use as a cutting board, lining, or
impact protection, it is also useful in other applications, for
example in machine construction.
OK 500 (HMW-PE)High molecular weight low pressure polyethylene, virgin material
(500.000 mol. weight)
OK 500-Reg. (HMW-PE)High molecular weight low pressure polyethylene with
regenerated materials.
7
Cate
gory
2
OK
100
0
IV 1
9-20
OK 1000Industry Standard PolymerIV flow rate between 19-20UHMW – PE (Ultra High Molecular Weight) mol. range 3,500,000 to 4,000,000.
Chain length:
This material is for all applications. OK 1000 has many desirable properties that make it extremely versatile. This product has great abrasion resistance, high impact strength, and excellent sliding properties that make it ideal for use in machine construction, plant construction, and conveyor technology. It is also ideal for use in harbor and fendering applications, as a lining for highly exposed areas, and as a material for the sports and skiing industry.
OK 1000 is resistant to low temperatures and most chemicals, not to mention it is also highly resistant to abrasion.
This product has low coefficient of friction, high impact strength, is FDA compliant, and has an extremely slippery surface which can be machined into a variety of finished parts.
AntistaticThis black UHMW reduces static build up, which is critical in some newer high speed conveyor lines.
UV StabilizedSpecially blended to work in your outside applications where direct sunlight can cause problems with untreated
Standard colors: natural, green, and black.Natural
Green
Black
OK 1000 Virgin UHMW PEStandard colors: Natural, Black and Green, Low coefficient of friction, high impact strength, FDA compliant and an extremely slippery surface.Can be machined into a variety of finished parts.
OK 1000 / OK 1000-REG. UHMW-PE AST 92 AntistaticThis Black UHMW reduces static build up, critical in some newer, high speed conveyor lines.
OK 1000 / OK 1000-R UHMW-PE UV-Stabilized Specially blended to work in your outside applications where direct sunlight can cause problems with untreated UHMW.Black in color, great in liner applications.
OK 1000 / OK 1000-R UHMW-PE Moly Filled We added Molybdenum disulfide to enhance the already excellent gliding properties of UHMW.The Moly additive reduces the coefficient of friction further and helps perform as a lubricant under extremely dry conditions.
8
OK 2000 Plus Heavy Impact Resistant Increased Wear ResistantsIV flow rate of between 23-29 High performance grades to mol. range 8,000,000 to 11,000,000 plus additives for the improvement of specific material properties. Chain length:
Cate
gory
3
OK
2000
Plu
s
IV 2
3-29
HEAVY IMPACT Material Properties: Color: Applications:
OK 2000 Q, Special Blend UHMW-PE #181 YellowIs a premier blend of UHMW Polymer with a 7 to 9 mio. molecular weight. Thanks to a unique additive, we are able to offer a UHMW product with extreme abrasion resistance even in the toughest applications.
• Extreme abrasion resistance, highest in its class
• B&R approved• Very low maintenance on equipment lined with # 181
• Longer lifetime, very cost effective• Liner will increase the life of steel structure• Material can be welded
Yellow # 181
• Earth moving equipment (buckets)
• Off road Truck liners• Chutes, hopper liners conveying
systems (coal, cement. etc)• Bulk goods handling
OK 2000 CL UHMW-PE #385 RedCL is a premier UHMW Polymer with the highest available compression strength and Shore D hardness in the market today. This material is corrosion and abrasion resistant for the toughest applications.
• Excellent abrasion properties even against aggressive media
• Higher shore hardness D• Ultimate compressive stress
Red # 385
• Lining of trucks, buckets, chutes, hoppers, rail cars, everywhere, where impact strength and abrasion resistance is important.
• Good non-stick release material flow
• Designed for off-road heavy earth moving and mining equipment
OK 2000 UHMW-PE #588 BlueIs a UHMW polymer which has a molecular weight range of 7 to 9 mio.
• Good sliding properties• Improved low coefficient of friction• Good notched impact strength• B&R approved
Blue # 588
• Bulk goods handling • Conveyor industry • Earth moving conveyors • Chutes, hoppers, silos, trucks,
buckets etc.
OK 2000 GB, Glass Filled UHMW-PE #675 Green and #983 Black
Is enhanced with a glass filler which gives it a higher abrasion resistance than standard material. It offers excellent impact strength for tough applications.
Our 983 is Black for outdoor use and is UV-stabilized.
• Extremely wear resistant
• Good sliding properties
• Good chemical resistance
• B&R approved
• Low maintenance
• Longer life time over standard UHMW-PE
Green # 675
Black # 983
• Machine construction• Conveyor industry• Agriculture, farming equipment• Waste water and filtration systems
• Paper industry (wet section of a paper machine)
• Chemical industry
HEAT Material Properties: Color: Applications:
OK 2000 VT # 319 Purple
Viking Tough Asphalt UHMW polymer grade which can withstand up to + 400 F working temp.
• Long term operating temperature possible at peak range 400°F
Purple # 319
• Truck lining
• On road dump truck
OK 2000 - Asphalt liner * WELDABLE # 354 RED HEATWas developed as a proprietary product for one of our customers. Can be purchased in coils, rolls in both 13,4’ and 10’ wide up to 150’ length.
• Excellent sliding properties low coefficient of friction
• Good notched impact strength• No sticking or caking of bulk materials• Operating temperature max. 400°F (short term load)
Red # 354
• Bulk conveyors
• Tuck lining
• On road dump truck
OK 2000 H, High Temp UHMW-PE #925, WhiteIs a premier UHMW Polymer containing a unique antioxidant which protects it from extreme temperatures. This material grade is used in high temperature applications where normal UHMW would fail. This specially enhanced material was designed to operate effectively under lower load with a temperature range peaking at 300°F.
• Long term operating temperature possible at Peak range 300°F (only at lower loads),
• B&R + FDA approved,• Up to 10 x longer life time at higher tempera-
tures than any standard grade of UHMW-PE
White# 925
• Bakeries (bun racks)• Bending Systems• Food industry• Packing industry• Chemical Industry (laboratories)
9
Cate
gory
4
OK
200
0 E
nhan
ced
IV 2
3-29
OK 2000 EnhancedLubricated for better release characteristics. IV flow rate of between 23-29Enhanced grades mol. range 7,000,000 to 9,000,000.
Chain length:
CUSTOM Material special blends made to order Properties: Color: Applications:
OK 2000 Rubber backed UHMW sheets For heavy impact beds (Logging and Mining Industries) ask our consultants, available in 40 and 70 DURO rubber.
Red
Yellow
• Mining beds
• Conveyor industry
• Engineering applications
OK 2000 W, Wax Filled UHMW-PE #703 GreyIs a wax-filled UHMW polymer. The wax additive enhances the surface to increase its sliding properties. This grade is FDA approved for the food industry.
• Noise reduction• Good abrasion resistance• B&R + FDA approved• Low driving power (cost effective)• Great for dry runs
Grey # 703
• Conveyor industry
• Food industry
• Engineering applications
OK 2000 “S-LUBE” # 711 Dark Grey FDA approved Special blend of FDA compliant lubrication designed for conveyor systems and machined UHMW components with enhanced lubricant to improve gliding properties and noise reduction. Sprockets, chains guides, roller bearings and guides
• Noise reduction
• FDA approved
• Improve gliding properties
Grey # 711
• Conveyor industry
• Food industry
• Engineering applications
OK 2000 DryRun AST, UV, SIL # 912 Black Heavy duty lubricated UHMW blend used in conveyor systems or liner systems where silicon is for extra release and antistatic is needed.UV protection for outdoor usage.
• Reduced coefficient of friction
• UV-stabilized
• Antistatic reduced
• Noise level reduction
Black# 912
• Conveying industry
• Packaging industry
• Canning industry
• Material handling
OK 2000 H, High Temp UHMW-PE #925 WhiteIs a premier UHMW Polymer containing a unique antioxidant which protects it from extreme temperatures. This material grade is used in high temperature applications where normal UHMW would fail. This specially enhanced material was designed to operate effectively under lower load with a temperature range peaking at 300°F.
• Long term operating temperature possible at Peak range 300°F (only at lower loads)
• B&R + FDA approved• Up to 10 x longer life time at higher
temperatures than any standard grade of UHMW-PE
White# 925
• Bakeries (bun racks)• Bending Systems• Food industry• Packing industry• Chemical Industry (laboratories)
OK 2000 # 931 Black AntistaticBlack FDA compliant Antistatic UHMW sheetSpecial blend of premium UHMW resin with FDA antistatic additive for special food applications that require antistatic properties. Food processing Plants and other Industrial applications that require FDA compliant antistatic properties
• Noise reduction
• FDA approved
• Antistatic properties
Black# 931
• Food processing plants
• Industrial applications
• Food industry
• Chutes, hoppers, liner systems
OK 2000 AB, Antibac UHMW-PE #995 WhiteAnti-microbial is a UHMW Polymer with 7-9 mio. Mol. weight. It has excellent anti-microbial protection. This grade is FDA compliant for food industry.
• Excellent anti-microbial protection
• Water repellent
• FDA + B&R approved
Natural # 995
• Hospital protection boards• Food industry, Dairy, Bakery• Conveyor industry• Fish, Beef or Poultry machines
Material Properties: Color: Applications:
OK 2000 UHMW-PE # 589 Blue
Is able to withstand higher temperatures and keep its abrasion resistance.
• Excellent sliding properties• Low coefficient of friction• Good notched impact strength• No sticking or caking of bulk materials• Higher temperature• Can be welded
Blue # 589
• Bulk goods handling • Conveyor industry • Earth moving equipment • Truck liners, hoppers, chutes,
and rail road car liners• Gypsum industry / cement
industry • Asphalt trucks
OK 2000 Oil Filled UHMW-PE # 702 GreyIs an oil filled UHMW polymer. This material was designed to perform in conveying systems used in the food industry. The improved sliding properties help noise reduction and dry run.
It is FDA approved for food contact.
• Noise reduction • Excellent sliding properties (oil film on
surface)• Good abrasion resistance• B&R + FDA compliant• Protects chains from rust
Grey # 702
• Conveyor industry
• Food industry
• Construction industry
OK 2000 W, Wax Filled UHMW-PE #703 Grey
Is a wax-filled UHMW polymer. The wax additive enhances the sur-face to increase its sliding properties. This grade is FDA approved for the food industry.
• Noise reduction• Good abrasion resistance• B&R + FDA approved• Low driving power (cost effective)• Great for dry runs
Grey Dry
# 703
• Conveyor industry
• Food industry
• Engineering applications
OK 2000 “S-LUBE” # 711 Dark Grey FDA approved wet lube. Designed for bottling and canning machine components (such as neck guides, profiles and curves) a wet lubricant enhanced UHMW to improve gliding properties and noise reduction through special FDA compliant fillers.Chains, rollers and guides run smoother and faster on this lubricated UHMW.
• Excellent sliding properties• Noise reduction• FDA approved fillers• Protects chains from rust
Grey # 711
• Bottling and canning industry
• Conveyor industry
OK 2000 - T UHMW-PE # 777 Grey
Is a special blend which is designed for use in dump truck bodies.
• Excellent sliding properties• Low coefficient of friction• Good notched impact strength• No sticking or caking of bulk materials• Operating temperature max. 330°F (short term load)
Grey # 777
• Bulk conveyors
• Tuck lining
• On road dump truck
OK 2000 - Lub UHMW-PE # 845 BrownIs an oil-filled UHMW Polymer. It was designed for the conveying (table top) industry, but it’s also FDA compliant for use in the food industry. Its lubricated oil filler helps on high speed chains or heavy dry run areas of the conveyor. It also helps reduce noise levels due to its excellent gliding properties. This UHMW is known for its great impact strength and abrasion resistance surface.
• Great gliding properties• Water repellent• Great noise reduction• Lubricant stays on surface (oil)• No greasing required
Brown #845
• Conveyor industry
• Fifth wheel application on trucks
• Man lift truck extensions (cherry picker, boom lifts)
OK 2000 DryRun UHMW-PE #912 BlackIs a superior UHMW Polymer with a mol. weight of 7-9 mio. This special material was designed for the packaging and machine industry. Its excellent for use in dry run conveyor applications (e.g. Packaging company conveyor stations). The anti-static filler reduces static build up on fast moving equipment.
• Reduced coefficient of friction
• UV-stabilized
• Antistatic reduced
• Noise level reduction
Black # 912
• Conveying industry
• Packaging industry
• Canning industry
• Material handling
OK 2000 # 962 MOS Grey/BlackMoly filled sheet also dry lube. Designed for bottling and canning machine components (such as neck guides, profiles and curves) a dry lubricant enhanced UHMW to improve gliding properties and noise reduction through special FDA compliant fillers.Chains, rollers and guides run smoother and faster on this lubricated UHMW
• Excellent sliding properties• Noise reduction• FDA approved fillers• Protects chains from rust
Grey # 962
• Bottling and canning industry
• Conveyor industry
OK 3000 TITANTop of the polymer chain for heavy abrasion enhanced “TITANIUM” filler.
Mineral strength polymer which withstands extreme wear. Designed for the highly abrasive Paper Industry, but can be used in heavy wear areas in mining application as well.
Grey # 3000
• Paper industry
• Mining industry
10
Cate
gory
5
OK
200
0 - 3
000
Enh
ance
d
IV
23-
29
OK 2000 & OK 3000 Specialty EnhancedCustom characteristics IV flow rate of between 23-29
Enhanced grades mol. range 7,000,000 to 9,000,000. Chain length: Heat Resistant, Rubber Backed, Urethane Backed, Textile Backed, Multi Layered Material, & Oil Filled
PRO-TECH 5000 – 8000 Series “PROTECHYLENE” Spray able Polymer Coating Armor for corrosive coating protection made of UHMW now available at TSE-OK.
Protect your product with our polymer coating against, salt, sulfuric acids, heat, sun light, etc.Cost savings on annual painting and maintenance.
ASK FOR OUR SPECIAL FLYER AND DETAILS
UHMW-PE Sheet Sizes Available Pressed & Planed (+.05/-0)
Color: NATURAL UHMW-PE (OK 1000 natural) Thickness : 1/4 to 4“ Standard sheet size: 48” x 120” Special sheet sizes: 80” x 120” 80” x 160” 80” x 240”
Color: Black and Green REPRO UHMW-PE (OK 1000 R) Thickness : 1/4 to 5” Standard sheet size: 48” x 120” Special sheet sizes: 80” x 120” 80” x 160” 80” x 240”
Color: filled blends of UHMW-PE (OK 2000)OIL FILLED BROWN AND GREY, static reduced Thickness : 1/4 to 8” Standard sheet size: 48” x 120” Special sheet sizes: 36” x 72” 80” x 120” 80” x 160” 80” x 240” 1/8” to 3/8” Skived Sheets
We offer one of the largest pressed UHMW-PE sheets in America: Super size sheet 80” x 240” Super thickness: 80” x 80” Pressed Thickness Max. 13 inches
The above listed sizes are also available for our high molecular weight HMW-PE grades. Sheets can also be stress relieved upon special request.
11
Ordering Color - Material Type - Size - Thickness
We have stock in house!
Natural
Green
Black
BlackMulticolored
Brown
Grey
Blue
Yellow
Red
Confetti
Purple
FastShipping
Orde
ring
& S
hipp
ing
12
Product DevelopmentTSE-OK has now successfully press molded extra thick 5” X 48” x 120” UHMW sheet at their compression molding facility in Clearwater, Florida USA. This is a significant improvement from our previous maximum thickness of 4”; yet we are now working toward our new goal of being able to press up to 7” thick in 2009!
New product announcement:
Rubber backed UHMW sheet in either 40 or 70 DurometerThis new product offering is for applications where extra impact absorption is required. It also has a slick surface with low friction characteristics for applications like impact beds in conveying rock and aggregate materials in mining operations. Another application includes using rubber backed UHMW sheet to bond the rubber side to substrates to lessen or avoid the need for mechanical fasteners.Applications: Impact Bars - Mining, Lining industries
New product announcement:
Our “Viking Tough” road side polymer material for highway use, highly visible and strong.
Our lab maintains formulas from batch to batch to insure consistency and continues to improve our products, as well as create new ones.
TSE-OK Working to Industrial Standards and BeyondISO 9001/2000 certifications, and SIX SIGMA MFG. Principles applied .
Impa
ct T
estin
g
Prod
uct D
evel
opm
ent
13
ProtechyleneTM
High Performance Industrial Liner Systems (Bulk Handling Conveyors, Aggregate Chutes, Trucks, Cargo-Ships, Railcars, etc.)
Body Armor for Your Trucks!Want to extend the life of your truck beds by years for a very low investment? It’s easy with our Protechylene™ UHMW liners. They’re “body armor” for your truck. They’re tough, durable and extremely cost effective. Installation is simple. Let our Protechylene™ UHMW liners take the abuse of those heavy, damaging loads instead of your expensive steel truck beds. For a very low cost, you can protect your investment and extend the life of your truck beds by years saving tens of thousands of dollars. Now that’s return on investment!
In applications with material flow problems, time is money. Our Protechylene™ liner is tough, withstanding high temperatures while keeping its abrasion resistance. Its low coef-ficient of friction gives you the non-stick surface you need, making this material ideal for lining applications where sticking and caking creates a build up of material.
Material Properties: Color: Applications:
OK 750 UHMW-PE # 595-R Blue ReproIs a UHMW repro polymer mix. By adding a special filler, our material is able to withstand high temperature and keep its abrasion resistance.
• Excellent sliding properties low coef-ficient of friction
• Good notched impact strength no sticking or caking of bulk materials
• Higher temperature than normal UHMW-PE
• Can be welded
Blue Repro # 595
• Bulk goods handling • Conveyor industry • Earth moving equipment• Truck liners, hoppers, chutes,
and railroad car liners • Gypsum industry / cement
industry • Asphalt trucks
OK 2000 Q, Special Blend UHMW-PE #181 YellowIs a premier blend of UHMW Polymer with a 7 to 9 mio. molecular weight. Thanks to a unique additive, we are able to offer a UHMW product with extreme abrasion resistance even in the toughest applications.
• Extreme abrasion resistance, highest in its class
• B&R approved• Very low maintenance on equipment lined with # 181
• Longer lifetime, very cost effective• Liner will increase the life of steel structure
• Material can be welded
Yellow # 181
• Earth moving equipment (buckets)
• Off road truck liners• Chutes, hopper liners conveying
systems (coal, cement, etc.)• Bulk goods handling
OK 2000 - Asphalt Liner Red Heat # 354Was developed as a proprietary product for one of our customers. Now, this great product is available to you!
• Excellent sliding properties low coef-ficient of friction
• Good notched impact strength• No sticking or caking of bulk materials
• Operating temperature max. 400°F (short term load)
Red # 354
• Bulk conveyors
• Truck lining
• On road dump trucks
OK 2000 Blue Flame UHMW-PE # 566 Is a special blend of UHMW polymer which has been specifically designed for use in dump truck bodies. This UHMW liner protects the body and enhances material flow.
• Excellent sliding properties• Low coefficient of friction• Good notched impact strength• No sticking or caking of bulk materials
• Higher temperature• Can be welded• Operating temperature max. 400°F (short term load)
Blue# 566 Flame # 566
• Bulk conveyors
• Truck liners
• On road dump trucks
OK 2000 UHMW-PE #588 BlueIs a UHMW polymer which has a molecular weight range of 7 to 9 mio.
• Good sliding properties• Improved low coefficient of friction• Good notched impact strength• B&R approved
Blue # 588
• Bulk goods handling • Conveyor industry • Earth moving conveyors • Chutes, hoppers, silos, trucks,
buckets etc.
OK 2000 UHMW-PE # 589 BlueIs able to withstand higher temperatures and keep its abrasion resistance.
• Excellent sliding properties• Low coefficient of friction• Good notched impact strength• No sticking or caking of bulk materials
• Higher temperature• Can be welded
Blue # 589
• Bulk goods handling • Conveyor industry • Earth moving equipment • Truck liners, hoppers, chuts, and
rail road car liners• Gypsum industry / cement
industry • Asphalt trucks
OK 2000 - T UHMW-PE # 777Is a special blend which is designed for use in dump truck bodies.
• Excellent sliding properties• Low coefficient of friction• Good notched impact strength• No sticking or caking of bulk materials
• Operating temperature max. 330°F (short term load)
Grey # 777
• Bulk conveyors
• Truck lining
• On road dump trucks
Our Named Product Formulations
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Our Named Product Formulations
GatorbackTM
High Performance airboat polymer. AIRBOAT Industry: (Hull protection and dry run)
Protect the bottom of your airboat with Gatorback™, the highest performing airboat polymer blend you can buy. We press mold our high performance UHMW polymer sheets in our Florida factory.
Our sheets are formulated to withstand the high wear and tear of the rough outdoors, to protect your investment from scratches, heavy rocks, stumps and even sharp edges of oyster beds.
Our airboat polymer offers UV protection, has no water absorption and doesn’t corrode. It’s light weight (body armor) to protect your aluminum or fiberglass hull.
Wherever you need to go, our SLICK UHMW polymer surface will help guide your boat safely and efficiently while protecting your hull and increasing it’s life.Check out our various sheet colors and sizes for your Airboat or Jetboat hull needs:
80” x 240” (upon request)80” x 160” (standard)80” x 120” (standard)48” x 120” (standard)Thicknesses: 1/4”, 5/16”, 3/8” or 1/2”
Testimonial : “I use Protechylene UHMW polymer on my airboat and it holds up wonderfully. I fish the Gulf Coast and it’s connecting rivers. It protects and strengthens my hull as I cross oyster beds to get to my favorite fishing holes. I’m a firm believer in using this product”Noel RavenAirboat Owner
We’re the leader when it comes to specially blended polymer so try our Gatorback™ sheet for improved performance and a smooth ride on the toughest surfaces. Everglades tested, it’s Gator-Tuff !Call 727-456-2872 or 866-OKCALLS for your quote today.
Did you see our Ad and article in Airboating Magazine
Exerpts from article:What needs to be taken into consideration is the grade of polymer, Lamb said. “Everything is referred
to as polymer. You could mean formica or nylon, but you wouldn’t want to use it on an airboat,”
he explains. That’s why his firm recommends only the highest grade, the UHMW polyethylene, for
airboat applications. “It is lighter than metal and there is no corrosion,” Lamb said. UHMW polymer
seems hard as steel as Lamb takes a door key and scrapes it across a lower grade of polymer, putting
deep indentations in the piece and causing microscopic pieces to clutter the surface. Using the same
procedure, the UHMW polymer remains intact with nary a scratch visible. What needs to be taken into
consideration is the grade of polymer, Lamb said. “Everything is referred to as polymer. You could
mean formica or nylon, but you wouldn’t want to use it on an airboat,” he explains. That’s why his firm
recommends only the highest grade, the UHMW polyethylene, for airboat applications. “It is lighter
than metal and there is no corrosion,” Lamb said. UHMW polymer seems hard as steel as Lamb takes
a door key and scrapes it across a lower grade of polymer, putting deep indentations in the piece and
causing microscopic pieces to clutter the surface. Using the same procedure, the UHMW polymer
remains intact with nary a scratch visible. It is also used to line docks at many shipping terminal ports
to prevent damage to large ships while docking. The surface is so durable and slick, it has been used
to make temporary ice skating rinks in some shopping malls, he said. Additionally, large trucking
firms use the material to line open truck beds. The much more durable Teflon-like material helps
cargo to better slide out of the truck when the beds are raised. “You can get cheaper products, but
they are not going to last,” explains Lamb. “I have never had anyone come back and tell me this stuff
wore out. I am very happy to work for a company with products like this,” he concluded.
For more information contact Phil Lamb at 727-456-2872
or visit www.TSE-OK.com, www.AirboatPolymer.com or
www.Protechylene.com.
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We recycle 100% of our materials.
Our In-house recycle program ensures that our UHMW and HMW materials are gathered clean, milled and packaged 100% in Florida.
It’s hard to believe that a large Industrial Polymer Company operates keeping the environment in focus at all times.
TSE-OK ensures that none of their polymer sheet scrap end up in some landfill site.
Recycling is part of our Quality System Program. We encourage our customers to return all their polymer scrap to us on a regular BUY BACK PROGRAM in order to ensure that our customers go green.
We sort the product by its quality, grade, color and material. Material like Nylon, Acetals, PP etc. are then separated to ensure no contamination with the UHMW.
All our recycled sheet material goes through a vigorous cleaning and sorting process to guarantee a 100% material bond and consistency in quality which our customers appreciate.
Recycling: A four stage process: 1. Cleaning material in water tank to ensure all the dust, dirt, and grime is removed which hinders a good bond. 2. First grind to a micron of 450-500 3. Second grind to a micron of 250-300 4. Third grind to a fine powder micron 150-200 this fine grind is what our sheet is mixed and pressed with to guarantee a perfect polymer bond, elasticity and long product life.
Furthermore, all our regrind have virgin polymer in them to secure the long molecular polymer chains to cross link, and create a superior regrind polymer sheet for the toughest of applications.
TSE-OK “Staying Green” Scraps and Fragments
First Grind
Second Grind
Third Grind
Cleaned in Water
We also encourgage our customers to recycle by shipping on our own plactic pallets which in turn gets shipped back to us with thier scraps and fragments.
This is our guarantee to our customers, and our environment.
UHMWLife Cycle
TSE-OKULEN Americas L.L.C.Manufacturer specialized high end UHMW performance polymers.
US Manufacturing Facility:
TSE-OKULEN Americas, L.L.C.4421 110th Avenue North, Clearwater, Florida 33762-4902
Tel. (727) 456-2872Fax (727) 456-2899 Primary or (727) 456-2891Web Sites: www.TSE-OK.com www.protechylene.com www.gatorback.com
MFG Affiliations/PartnersUSA: Rubber Molding and Machining Capabilities:
TSE Industries4370 112th Terrace NorthClearwater, FL 33762-4902Tel. (727) 573-7676Web Site: www.TSE-Industries.com
Europe: Plastics Press Molding and Machining Capabilities:
Ottensteiner Kunststoff GmbH & CO.KGIm Garbrock 39D-48683 Ahaus - OttensteinGermanyTel. 011-49-2561-9824-0 or Ext. 20 (Export Department)Web Sites: www.OKULEN.com www.okuslide.com