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www.webermfg.caISO 9001:2000 REGISTERED
ISO 9001 : 2008
Oct 2009
AEROSPACE EXAMPLES and RTM PROCESS
Dec. 2013
www.webermfg.caISO 9001:2000 REGISTERED
ISO 9001 : 2008
• Invar
• Steel
• Aluminum
• NVD Nickel Shells
• Billet, Castings and Welded construction
HARD SURFACE MOLDS
Welded Invar 36 tool
66,000 lb. P20 Steel billet machining
www.webermfg.caISO 9001:2000 REGISTERED
ISO 9001 : 2008
• Nickel tools for high temp Polyamides in F414 engine ( PMR15 material)
AEROSPACE APPLICATIONS
• Nickel Lay up tools for Black Hawk UH60M
• Weber is a Boeing Approved Tool Supplier
• Nickel tools for Boeing leading edges and Bombardier C-Series ISTCR tooling
• Weber is Bell QPS111 Approved
www.webermfg.caISO 9001:2000 REGISTERED
ISO 9001 : 2008
RTM PROCESS – PRATT & WHITNEY
Pratt F117-PW-100 engine for C-17
•Jet fan splitter
•Large round multi-piece tooling
•Updated manufacturing process
•Reverse engineering to confirm existing drawings
•Integrated Oil heated design to eliminate ovens
www.webermfg.caISO 9001:2000 REGISTERED
ISO 9001 : 2008
Full tool being closed
RTM PROCESS – Cast Aluminum
www.webermfg.caISO 9001:2000 REGISTERED
ISO 9001 : 2008
•Jet fan spinners
•Large round multi-piece tooling
•Updated manufacturing process
•Reverse engineered to confirm existing drawings
•Integrated fluid heated design to eliminate ovens and permit stationary tool layup, debulk and
cure.
RTM PROCESS – Aluminum
www.webermfg.caISO 9001:2000 REGISTERED
ISO 9001 : 2008
• Aluminum RTM development tools
•Externally heated
•Round O-ring groove
•Removable insert for part alternative lengths
•Tool finish has been anodized
RTM PROCESS – Aluminum
www.webermfg.caISO 9001:2000 REGISTERED
ISO 9001 : 2008
3 cavity single vane RTM mold
• Coffin and cross sections
www.webermfg.caISO 9001:2000 REGISTERED
ISO 9001 : 2008
4 cavity single vane RTM mold
www.webermfg.caISO 9001:2000 REGISTERED
ISO 9001 : 2008
4 cavity single vane RTM mold
www.webermfg.caISO 9001:2000 REGISTERED
ISO 9001 : 2008
• Examples of aluminum or steel matched molds for press molding of interior Aerospace panels
• Ask for the Weber presentation on high pressure SMC tooling or Automotive interior tooling
AEROSPACE APPLICATIONS
www.webermfg.caISO 9001:2000 REGISTERED
ISO 9001 : 2008
Manufacturing and Mold Making
Departments
Weber has a large number of Machining, Fabrication and Assembly bays to suit all the shapes and sizes of your tooling
ISO 9001 : 2008
CERTIFICATIONS
• Quality standard is ISO 9001:2008
• Registered with Canadian Controlled Goods Program (CCGP) for participation in US ITAR projects - Registration No. 22921
ISO 9001 : 2008
• Approved for participation in the Canadian Wood Products Certification Program (CWPCP); Registration Number: CA-00047
• D6-56202 – Approved Boeing Tooling Supplier
• QPS 111 – Bell Helicopter Tooling Approved
CERTIFICATIONS
www.webermfg.caISO 9001:2000 REGISTERED
ISO 9001 : 2008
Successfully completed numerous tooling programs for Lay-up Mold’s,Trim & Drill, Bonding and Inspection Fixtures
(Invar, Steel, Nickel and Aluminum)Full design, from customer part model file, to tool and fixture drawing packages
SAMPLE WEBER PROGRAMS
www.webermfg.caISO 9001:2000 REGISTERED
ISO 9001 : 2008
OverviewFounded in 1962, Weber Manufacturing Technologies Inc. is a leading manufacturer of precision tooling for Automotive, Aerospace, and Home/Building Products.
Located in Midland, Ontario, Weber is a privately held Canadian company. Weber offers high
quality tooling in steel, invar and aluminum, and precision CNC machined aluminum parts.
Over the last 20 years, Weber has offered nickel shell tooling using the Nickel Vapor Deposition
(NVD) process. This process is also used for capturing fine surface detail, such as leather and wood
grains, and authentically replicating them into hard tools.
155 employees, 135,000 sq. ft. facility
Certified ISO 9001:2008
On-site CAD Design capable (UGS, CATIA V5R20)
Modern simultaneous 5-Axis CNC machining centers
Full complement of CNC contour mills, gun-drills, vertical mills, and EDM machines
Canadian Controlled Goods Program registered (Satisfies US-ITAR requirement)
ISO 9001 : 2008
16566 Highway 12
P.O. Box 399
Midland, ON L4R 4L1 CANADA
Direct
Mobile:
Email:
(705) 527-2976
(705) 527-2123
Tel:
Fax:
Web Page:
(705) 527-2930 [Main]
(705) 526-3818
http://www.webermfg.ca Direct:
Mobile
Email:
SALES O FFICES
GERMANY
Thomas Helle
European Sales Agent
Tel:
Mobile:
Email:
+49 (0) 7021 978 558
+49 (0) 171 637 7550
HEAD O FFICE
Tom Schmitz
Business Manager
(705) 527-2956
(705) 527-2154
Robert Sheppard
Vice President
Greg Leidig
U.S. Sales Agent
Mobile:
Email:
(419) 481-3645
[email protected] STATES of AMERICA
