Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

PUBLIC INFORMATION

Baotou Steel Company包钢集团 SCADA-based Energy Management System Unleashes Energy Information

BaoTou Steel is an important steel industrial base in China. It is the largest industrial enterprise in Inner Mongolia autonomous region. Established in 1954, the company’s location is in the center of Inner Mongolia, Baotou Hexi Industrial Zone, the factory covers an area of 36 square kilometers. BaoTou Steel was a listed company.

30

70

Cost of steel

Energy cost

Other cost

Why spend about 20 million dollars to construct Energy Management System (EMS)?

3 Levels

Equipment level Process level

Variable Frequency Drive (VDF) Energy motor

CCPP

System level Nothing ？

7 Companies Join Technology Discussion

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I/O6I/O5I/O4I/O3I/O2His+Vantage服

务器

目录服务

器

工业环网

公司主干网

防火墙1*2

ICV服务器

模型服务

器

模型服务

器

UPS/网络管理服务

器

GIS服务器

域管理服

务器

新体系

WEB服务

器

备份服务

器HMI终端

*9HMI终端

*9

激光打印

机

黑白打印

机*2

新体系管控中心

Catalyst 2960G Series

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Catalyst 2960G Series

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Catalyst 2960G Series

MODE

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工程师站

EMS02

炼铁空压站PLC

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新老区通讯交换机

老区WEB

服务器

PLC

电力数据写PI

服务器

防火墙2

Catalyst 2960G Series

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GPS

电量数据

ORACLE服务

端服务器

电力系统

前置转发

服务器

III区交换机

Power & Energy Management System (PEMS) Structure

9

Domain Controllers

•For the Ctl Sys Domain

•DNS/DHCP/WINS

•TS Licensing Server

•W2k8 Server O/S

FT VantagePoint Server • FT Activation Server • FT VantagePoint Server • FT VantagePoint Portal • Excel 2007 or 2010 • W2k8 Server O/S

Server #1 • (1) HMI Server • (2) Data Servers

• (1) RSLinx Classic • (1) RSLinx Enterprise

• FT Alarm Server • MSSQL 2008 R2 Express* • FTLD Historian Interface • FTAC Client • FT Activation Client • W2k8 Server O/S

5 Clients

Server #2 • (1) HMI Server • (2) Data Servers

• (1) RSLinx® Classic • (1) RSLinx® Enterprise

• FT Alarm Server • MSSQL 2008 R2 Express* • FTLD Historian Interface • FTAC Client • FT Activation Client • W2k8 Server O/S

Redundant

Pair

(实时监控ViwSE以及

历史数据库的接口节点)

Thin Clients

4 Clients

Firewall

Managed Ethernet Switch for Control System Network (CSN) – HMI/Ctrl Communications

Managed Ethernet Switch for Control System Network (CSN) – HMI/Ctrl Communications

Clients • FT View SE Client • FT Historian SE Client

Internet

工程师站 • FT View Studio • RSLogix™ 5000 • RSLinx Classic • FT VantagePoint Mgr • Dashboard Builder • Excel 2007 or 2010 • FT Historian SE

Mgmt Tools • FT Activation Client

FT ViewPoint Server • FT ViewPoint Server • FT Activation Client • W2k8 Server O/S

Server #1 (Primary) • FT Historian Server • Client Apps • FT Activation Client • W2k8 Server O/S

Historian

SE

ControLogix®

TPS PKS

Schneider Siemens

CS3000

FactoryTalk® Historian Machine Edition

DBMS • SQL SERVER • W2K8 server OS

EMS

Field PLC

Get some energy

View Server

Schneider Siemens

CS3000

Honeywell

Field Gateway

Ideal Oxygen

Before

After

Rockwell PEMS 1: The unique FactoryTalk Services Platform Architecture, fully distributed SOA architecture, flexible deployment, expansion of convenient, running is stable. 2: Logix PLC connected directly to a third party of PLC/DCS capability is strong, stable data exchange, PLC configuration real-time database, on the complete data store, automatic EMS system database to get all broken and ensure complete data system. 3: FactoryTalk data analysis suite in energy management can help enterprises to achieve automation and information fusion.

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

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Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

PUBLIC INFORMATION

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