Innovative & High

Performance Swiss

Quality Products

Small Part Focus

Standard & Custom Solution

Programs

MicroTurn A/S: High Precision, Internal Small Diameter Part Machining

Features:

•PVD Coated Tips in Denalloy

•Holders capable of both RH & LH usage

•All holders have coolant through

Benefits:

•Denalloy: Outperforms carbide by 10:1

•High wear resistance

•Extended tool life

Focus: Medical

Expansion In Process: Usage of KM Micro and KM Mini holders utilizing Denalloy tips

MicroTurn D / Mini Tools / Micro & Mini Copy Offering : Small Part ID & OD Turning Focus

Features:

•Available in Steel / Steel with coolant /

Carbide with coolant

•Insert shape and pocket are perfectly

matched

•Through hardened holders (Up to 52 Rc)

•Many geometries and grades available

•Small coolant holes to maximize tool holder

strength

Benefits:

•Bi-directional feeding capability

•Cycle time reduction

•Higher feed potential (maximized strength)

Focus: Aerospace / Energy / Medical

Small portion shown of an expansive ID & OD program including ISO offering

Vario System: High Precision, Adjustable Fine-Boring System

Features:

•5:1 ratio allows for on machine

adjustments

•Interchangeable cassettes for variety

of insert geometry configurations

•Adaptable to multi-function special

tooling

Benefits:

•Set-up time reduction

•Economic machining of super alloys

•Elimination of other cutting processes

Focus: Energy / Transportation / Aero

Portion of a comprehensive Milling program within portfolio

DPC (Differential Pitch Chuck): Milling Cutter System

Features:

•Perfectly designed for today’s live

tooling applications

•No modification required for

commercially available spindles

•Provides higher tool stability

compared to most standard end mills

Benefits:

•Set-up time reduction

•Expanding range of cutters available

•Compatible with ER16, ER20, and ER25

spindles

Focus: Energy / Transportation / Aero

Portion of a comprehensive Milling program within portfolio

Modulo D System: Modular Tooling System for Multitasking Machines

Features:

•Cost effective & flexible solution for

multitasking machine operations

•Interchangeable insert carriers

•Patented, extremely rigid connection

with integrated coolant supply

Benefits:

•Set-up time reduction

•Low cost replacement if crash occurs

•Ability to supply custom solution

insert carriers at low cost and quick

delivery

Focus: Energy / Gen Eng / Aero

Standard program expansion to include KM & CAPTO

Custom Solution Capabilities: Able to meet your special steel and insert needs

Features:

•Strong engineering and design staff

•Modern manufacturing environment

capable of machining a wide variety of

materials

•Quick response time with quotes and

approval prints

Focus: Expansive

Flexible manufacturing cells to meet your custom solution needs

Main Competitors:

Technical

Data

Competition Page / In Process

Success

Stories

Example of use

Application: Nozzle for dental ultrasonic cleaner, mat: AISI 420C+S

Before: KORLOY VCGT 130302 AK PC 230 -> 250 parts

poor surface quality

After: Denitool VCGT 130302-25 DX20 -> 650 parts

VCGT 130302-25 DS10 -> 1700 parts

V=25 ft/min Depth of cut = 0.1“ Feed = 0.0015“/rev.

Example

Application: Medical titanium part

Before: Horn VHM tools -> 5 parts (edge chipping)

After: Denitool MicroTurn A/S -> 150 parts

V=65 ft/min Depth of cut=0.025“ Feed= 0.0008“/rev.

Example

Application: Freezing valve, Material 316 Ti

Before: Sandvik CCMT 060202 PF GC 4025 -> insufficient

surface quality, 2nd operation necessary

After: Denitool CDGT 040102 FL DX30 -> Surface N6 ok.

V=165 ft/min Depth of cut=0.025“ Feed= 0.0025“/rev.

Example of use

Application: Flange for bearing, material 12L14

Before: CERAMETAL CCMT 060204 EN MT100 -> 430 parts

After: Denitool EPGT 050204 EN DX20 -> 680 parts

V=660 ft/min Depth of cut=0.04“ Feed= 0.008“/rev.

Roughing

dia 0.31“ -> 0.62“

Example of use

Application: Flange for bearing, die-cast zinc

Before: 2 operations on double spindle lathe -> 90 sec/part

tolerance problems, not conformal to SPC*

After: Denitool MiniCopy35°, VCGT 070202 -> 57 sec/part

front and back turning in 1 OP SPC ok.

n=4000 rpm Depth of cut=0.012“ Feed= 0.005“/rev.

*) SPC Statistical Process Control