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Ben Williams, Senior Mining Consultant, from Deswik delivered this presentation at 2012 Longwall conference in the Hunter Valley Australia. Building on eleven years of excellence it’s rare that such a large gathering of underground coal operators come together under the one roof, providing a great opportunity to catch up with friends, industry leaders, former colleagues and longwall mining specialists. For more information, please visit: http://www.longwallconference.com.au
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Detailed Longwall Planning & Scheduling
Benjamin Williams22 Oct 2012
Presented By:Date:
Longwall 2012
Longwall 2012
• Mine planning focused consultancy and software development company
• Focused on building innovative software solutions to solve problems in the mine technical services area
• Offerings include:
– mine planning consulting
– software packages
– training and implementation
– bespoke development services
Introduction
LondonCalgary
Johannesburg
PerthBrisbane
Wollongong
Software also used in locations such as:Sweden, Sierra Leone, New Zealand, Kazakhstan, Ghana, Colorado, Brazil,
• Offices in Brisbane, Perth, Mackay, Newcastle,
South Africa, Canada and London
• 75 People Worldwide
• Founding members consulting with and
developing mine planning software for the
past 15 years
Longwall 2012
Integrated Software
• Deswik Suite provides a single integratedpackage that combines:
– CAD and reserves generation
– Short Term through to Long Term Scheduling
– Blending for different economic variables
– Reporting and Presentation
Longwall 2012
Deswik.CAD
• Design
• Visualisation
• Data validation
• Graphical reporting
• Plugin environment
Deswik.IS
• Integrates CAD and Scheduler
• Process driven approach
• Rule based task generation
• Manages data
• Reconciliation
Scheduler
• Represents design as Gantt tasks
• Resource driven schedule
• Blending and low modelling module
• Plan compliance
Core Modules
Longwall 2012
Underground Process Flow
Planning Process
Software Goals
• Set out to design sector specific software tools to enable modern design and integrated scheduling across all levels.
• Step through several of the general and specific issues we felt needed to be addressed for UG Coal design and scheduling:
Longwall 2012
Software for UG Coal
• Semi generic products that don’t fit UG requirements well
• PCS (Poor Cousin Syndrome)
• 2D design
• Multiple unconnected programs causing disconnects throughout the design and scheduling process.
Longwall 2012
• Different long term – short term schedule
• UG Coal specific scheduling issues
• Repetitive Design Elements
• 2 Dimensional environment
• Complex geologic models
Common Software Issues
LT & ST interface
• Traditionally separate models.
• Long term Schedule lacks detail required for Short term planning.
• Short term takes too long to add into Long term.
Longwall 2012
UG Coal Scheduling Issues
• Resourcing
• Varying production rates
• Super-paneling
• Managing conveyors
• Rapid schedule changes
• Schedule analysis
Longwall 2012
Scheduling Solutions
Longwall 2012
Scheduling Solutions
Longwall 2012
Scheduling Solutions
Longwall 2012
Design
• Working within CAD environment
• Effectively polylines/strings representing drive centrelines
• Repetitive design work - not easy to modify.
Longwall 2012
2D Design Environment
• Often restricted to a 2D environment, depending on design software package
• Important metrics like thickness, volume and dilution treated as a 2D calculation
• Visualisation of faulting and structure
Longwall 2012
Complex Geological Models
• Grid models that treat individual plysseparately
• Aggregated models – complicated, can lose the original data
• Complex scripting calculations
Longwall 2012
Design Solutions
Longwall 2012
Design Solutions
Longwall 2012
Design Solutions
Longwall 2012
Design Solutions
Longwall 2012
Design Solutions
Longwall 2012
Design Solutions
Longwall 2012
Design Solutions
Longwall 2012
Going Forward
Longwall 2012
• Longwall Grade Smoothing
• LTCC
• Place Changing
• Manning Overlay
Longwall 2012