General Applications Info.-E

dMT - SPC PRODUCTS

SURFACE PROTECTIVE COATINGS

dMT-SPC Products provide a modern, efficient

and labor-free method of protecting surfaces in

the most difficult applications areas – in some

cases the only workable method. The products are a mixture of special components (NO GRAPHITE) which bond strongly with the metal surfaces and create a pre-determined, optimum coefficient of friction for use in numerous industrial applications.

dMT-SPC Blocks coat metal surfaces with a solid, non-migrating, protective layer approximately 10 microns thick. This coating: (a) maintains a constant, optimum coefficient of friction between the contacting surfaces – with block type T a low value of ca. 0.05 and with block type M of much higher values (variable) up to about 0.35 (traction enhancement to reduce risk of wheel slippage) – and (b) protects the metal surfaces from flaking, pitting, etc. Manual application with all its disadvantages and costs is not required. Wear of the metal surfaces is substantially reduced (generally up to 80%), therefore increasing the life of these machine parts 3-5 times.

dMT-SPC Blocks are supplied in various lengths and widths to coat all metal surfaces from 15 - 120 mm wide. For wider surfaces blocks can be mounted adjacent to each other or custom solutions can be offered. Heavy-duty, spring-loaded, stainless steel applicators are delivered with the blocks. Installation is usually quite simple and low cost.

dMT-SPC Blocks are most economical in applications where conventional lubricants (greases and oils) cannot be used, or should not be used, , especially in very dusty, high temperature or wet applications, due to resultant high material and labor costs.

In comparison dMT-SPC Coatings offer the following characteristics and cost-saving benefits: � absolutely dry and dust repellent; � absolute control over friction coefficient; � do not drip or “migrate“; � excellent performance under high pressure; � maintenance-free and long-lasting; � coat continually & uniformly, reduce wear; � coat dry or wet surfaces; � high temperature resistance (300 ºC / 575 ºF); � not harmful to the environment. These products also contribute to noise (high-pitched squealing) reduction, (i.e. on locomotive and rail car wheels / rails). The products can be effectively applied to: � crane wheel flanges and treads, and all other

types of wheel / rail-equipped systems; � trunnions, rings and thrust buttons on rotating

equipment, (i.e. kilns, furnaces, dryers); � steel cables and pulleys on cranes / hoists; � locomotive wheels; � various other metal surfaces

dMT Ecotech GmbH International

Bretonischer Ring 13 Telephone: +49-89-43549-477 E-Mail: [email protected]

D-85630 Grasbrunn / Munich, Germany Telefax: +49-89-43549-479 www.dmtgms.com

Headquarters in Germany / Subsidiary in Delaware, U.S.A. Technical Support in Austria, Bulgaria, Chile, Colombia, Hungary, India, Japan, Korea, Malaysia, Mexico, New Zealand,

Philippines, Poland, Russia, Singapore, South Africa, Spain, Sweden, Switzerland, Taiwan, Turkey, U.K., Viet-Nam

APPLICATIONS EXAMPLES

Cranes and other wheel / rail conveying systems

Rotating Equipment

Miscellaneous

dMT E C O T E C H I N T E R N A T I O N A L

dMT Ecotech GmbH International Telephone: +49-89-43549-477

Bretonischer Ring 13, Im TechnoPark www.dmtgms.com

D - 85630 Grasbrunn / Munich Telefax: +49-89-43549-479 E-Mail: [email protected]

Headquarters in Germany / Subsidiary in Delaware, U.S.A. Technical Support in Austria, Bulgaria, Chile, Colombia, Hungary, India, Japan, Korea, Malaysia, Mexico, New Zealand,

Philippines, Poland, Russia, Singapore, South Africa, Spain, Sweden, Switzerland, Taiwan, Turkey, U.K., Viet-Nam

dMT – Surface Protective Coatings Program

The following industries are target segments for this unique SPC program:

Aluminum & Steel plants *** Automobile industry ** Building & insulation materials producers * Cement, gypsum and related industries * Chemical plants ** Coal-burning power plants and waste incineration plants ** Foundaries of all types *** Glass production of all types * Paper factories ** Port Facililities (Container Cranes) *** Primary and secondary smelting / recycling plants *** Ship Building and Ship Repair Facilities (Cranes) *** Sugar factories ** Wood industry * (listed alphabetically, not ranked by importance. See the number of *** to judge importance, at least here in Europe) Generally not available for business are public railroad operations - trains, subway or tram systems - unless industrially owned (plant locomotives) or small-scale operations for tourists or sport facilities. Also not available is the nation-wide asphalt industry. We do have formal arrangements with other partners in for these special fields of activity.



Bretonischer Ring 13, Im TechnoPark


dMT – Surface Protective Coating System for Wheel Flanges, Shafts, Steel Cable Guide-Rollers, etc.

2 SPC Interlocking Blocks type TSB-080 with a spring-loaded, steel applicator type KR-SB

Ensure that open end of block faces the metal surface to be coated /

blocks can be inserted only from the back end of the applicator

Mounting information:

a. Insert blocks into the applicator as shown above (open end of block faces the metal surface to be coated, tapered end against the spring);

b. Leave a max. 6-8 mm space between the applicator mouth and metal surface; c. Applicator should ideally be in a perpendicular position to metal surface (approx. 45 º angle

when used on flanges / see example in product literature regarding crane wheels); d. Do not weld applicator directly to machinery – use an interface (extra plate, angle iron,

clamp, etc.) e. If necessary, turn applicator so that the block face only coats actual wear surface. Block

should also not be in a position of extending beyond the flange edges. Coating additional, non-worn surface would waste the SPC and shorten block-life.

Article-No. Measurements Description Applications

(h x w x l)

TSB-080 19 x 44 x 76 mm

(0.75 x 1.73 x 3.0 in.)

block, rectangular, joint system, C.O.F. ca. 0.04

wheel flanges, shafts, steel cable guide-rollers, narrow, flat or round surfaces

KR-SB-160L 25 x 51 x 155 mm

(0.98 x 2.0 x 6.1 in.)

applicator, spring-loaded, hot-dip galvanized

for 2 x jointed blocks type TSB-080

KR-SB-160MH 25 x 51 x 155 mm

(0.98 x 2.0 x 6.1 in.)

applicator, spring-loaded, with mounting plate, hot-dip galvanized

für 2 Stück interlocking Gleitblöcke TSB-080

KR-SB-270L 25 x 51 x 267 mm

(0.98 x 2.0 x 10.5 in.)

applicator, spring-loaded, hot-dip galvanized


KR-SB-270MH 25 x 51 x 267 mm

(0.98 x 2.0 x 10.5 in.)

applicator, spring-loaded, with mounting plate, hot-dip galvanized


KVR-295098 29 x 50 x 98 mm (1.14 x 1.97 x 3.86 in.)

applicator clamp, sheet metal, hot-dip galvanized

for mounting applicator types KR-SB-160L or KR-SB-270L

C.O.F. = Coefficient of Friction


Bretonischer Ring 13, Im TechnoPark www.dmtgms.com


Steel Applicator Typ KR-SB-160L or KR-SB-270L Clamp Set Type KVR-295098

Steel Applicator Typ KR-SB-160MH or KR-SB-270MH

Example: KR-SB-160MH mounted on crane wheel flanges

SPC Blocks type TSB-080


dMT Ecotech GmbH International Telephone: +49-8106-304 069

Ostring 13E

D-85591 Vaterstetten / Munich, Germany Telefax: +49-8106-306 829 e-mail: [email protected]

dMT – SPC Metal Protection System for Crane Wheels

LUFFING CRANE - DRY DOCK

Luffing Crane, 32 Wheels, Flanges Were Wearing-Out Due To The Curves

Leading and Trailing Wheels have MSB-075 on tread and TSB-080 on flanges

A wheel with TSB-080 on both flanges

8 of 32 wheels have TSB-080 on flanges where wear is strongest





dMT – Surface Protective Coating System for

Crane Wheel Flanges / Rails

SPC Blocks type TSB-080 with applicators type KR-SB-270L mounted directly to the flanges to reduce metal wear by up to 80 %

SPC Blocks type TSB-080 with applicators type KR-SB-270L mounted directly to the rail corners (necessary when mounting on the wheels is not possible, i.e.

due to lack of space, closed wheel housing, etc.)





dMT – Surface Protective Coating System

for Wheel Treads, Rail Heads and other Drive (Traction) Surfaces

These pictures show 2 SPC Interlocking Blocks type MSB-075 with a spring-loaded, steel applicator type KR-RB-160

Ensure that open end of block faces the metal surface to be coated / blocks should be inserted only from the back end of the applicator

Mounting information:

a. Insert blocks into the applicator in position as shown above; b. Leave a max. 6-8 mm space between the applicator mouth and metal surface; c. Applicator should ideally be in a perpendicular position to metal surface; d. Do not weld applicator directly to machinery – use an interface (extra plate, angle iron, etc.)

Clamps we provide may be directly welded onto machinery e. If necessary (for rails of width less than 55 mm), turn applicator so that the block face coats

only the actual wear surface. Block should also not be in a position of extending beyond the width of the rail head. Coating additional, non-worn surface would waste the SPC and shorten block-life.

Article-No. Measurements Description Applications

MSB-075 29 x 55 x 76 mm

(1.14 x 2.16 x 3.0 in.)

block, rectangular, joint system, C.O.F. ca. 0.35

wheel treads, rail heads & drive trunnions, or any flat or profiled surfaces needing traction enhancement

KR-RB-160 39 x 63 x 155

(1.54 x 2.48 x 6.10 in.)

applicator, spring-loaded, stainless-steel

for 2 blocks type MSB-075

KVR-4250110 42 x 50 x 110 mm

(1.65 x 1.97 x 4.33 in.) applicator clamp, sheet metal

for mounting applicator KR-RB-160MSL

C.O.F. = Coefficient of Friction Applicator Clamp Set Type KVR-4250110





dMT – SPC Metal Protection System for Rails (Cranes & all other Rail / Wheel Conveying Systems

with Drive or Trailing Wheels)

Example of Application of SPC TSB-080 Blocks (Flange Protection) with MSB-075 Traction Blocks for Drive Wheels (Tread Protection)

TSB-080 Block MSB-075 Traction Block

TSB-085 Block for Guide Rollers / Rails



Ostring 13E


dMT - Surface Protective Coatings System for Drive Wheels

Conveyor System with drive wheels in an aluminum coils rolling mill

SPC Traction Blocks type MSB-075 with Applicators type KR-RB-160 mounted onto the rails to prevent slippage and wear

Conveyor system with drive wheels in an steel pipe manufacturing plant



Ostring 13E


dMT – Surface Protective Coatings for AS/RS Warehouse Conveying Systems Non-traction SPC Blocks type TRB-100

Traction SPC Block type MSB-075

SPC Metal Protection Products on the floor rail (X-axis) of a AS/RS System





dMT – Surface Protective Coatings for AS/RS Warehouse Conveying Systems

Pictures of Metal Flaking accumulating along Floor Rail (X-Axis) April 28, 2005

Present condition at AS/RS System no. 7

(metal flaking accumulated during previous 4 months! )

Metal Flaking adhers to a Magnert





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Pictures of another AS/RS System showing results of application of our SPC-Metal Protection Coatings after 8 months (16 hours of operation daily)

The floor area around this system has not been cleaned since installation of our SPC-Metal

Protection Coatings in April 2004, and is still in quite clean condition showing no accumulations of metal flaking.




D-85630 Grasbrunn / Munich, Germany Telefax: +49-89-43549-279 e-mail: [email protected]

dMT - Surface Protective Coatings System for Support and Drive

Trunnions and Rings on Kilns, Rotating Furnaces, Dryers, Mills, etc.

This picture shows an example of a SPC DRR-5.0L Block System with 5 spring-loaded, steel applicators.

The number of required blocks / applicators or size of the unit depends upon the

width of the trunnions or rings to be coated.

Type TSB-085-DRR Blocks are used on supporting trunnions and thrust rollers.

SPC blocks are to be inserted from the rear side of each applicator.

Example: Block System with 5 Steel Applicators (3 above and 2 below black holding plate)

Article-No. Block Sizes Characteristics Applications

TSB-085-DRR 25 x 50 x 85 mm

(0.98 x 1.97 x 3.35 in.)

rectangular, interlocking

c.o.f. about 0,04 – for support trunnions and rings

C.O.F. = Coefficient of Friction





dMT - Surface Protective Coatings System for Support Rollers and Rings on Rotating Drum Dryers

SPC DRR-Kit type DRR-T-5.0 with 5 x type TRB-100-DRR Blocks installed

SPC Type T Blocks in steel applicators mounted on rotating ring

(„Mirror effect“ on surface after months of operation shows effectiveness of coating)





dMT - Surface Protective Coatings System for Thrust Buttons on Rotating Equipment

Apply dMT-MRB Block to surface of thrust button at this point to add traction and protect against surface wear.

Thrust button on paper processor Thrust button on cement kiln





dMT - Surface Protective Coatings System for Support Rollers and Rings + Thrust Buttons on Rotating Drum Dryers

Asphalt Production

Application of SPC Trunnion-Kit Type DRR-T-2.0 using 2 x TSB-100-DRR Blocks to dry-coat the trunnions and ring for wear protection on a chain-driven asphalt mixer / dryer – installation July 2002.





dMT - Surface Protective Coatings System on Rotating Dryer

DRR - Kit Installation Example – Photos

Discussing the mounting and taking measurments

Removing parts of the oil-feed system

Checking Position and Angle

Leveling the kit

dMT Ecotech International




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Finishing the installation Top view of mounted kit

Side view of mounted kit in operation

Technology

General Applications Info.-E