Hindustan Dorr-Oliver Limited

Introduction

COMPANY HISTORY

Ever since its creation in 20th century by two entrepreneurs Dr. J.V. Dorr and Dr. E.L.

Oliver who were both working in the gold fields of N. Dakota and California respectively

developed equipment solutions for the mining industry got together to form Dorr-Oliver,

a name synonymous with thickeners and filters.

Dorr-Oliver Inc. entered the Indian market through sale of their rake classifiers Kolar

Gold company in 1942. After becoming a public limited company in India, HDO is with

IVRCL Limited since 2005. Here after the success story started from a reputed

equipment manufacturer to a successful EPC company. Today HDO is one of the most

preferred EPC company in the field of Water & Wastewater Management, Mineral

Beneficiation, Chemical & Fertilizers and Pulp & Paper industries.

Part of IVRCL family since 2005…

Hindustan Dorr Oliver Ltd. became a part of Hyderabad based IVRCL Limited, a USD 1.5 billion company with strong presence in Indian infrastructure industry and focused on:

• Total Water Management to include water pumping, conveyance, treatment and distribution.

• National Highways, Roads & Buildings

• Hydro-electric Power Projects & Power Distribution

• Desalination Projects

• Several Govt. Projects on BOOT basis

EPC

MANUFACTURINGDESIGN

ENGINEERING

MAIN BUSINESS VERTICLES

Single source solution to many industries, Hindustan Dorr Oliver is a unique company.With its appx.1500 strong professional workforce, the company is foraying into new Achievements with each passing years. Its major business verticals are;

1. Design & Engineering 2. EPC 3. Manufacturing

CONCEPT TO COMMISSIONING….!

DESIGN & ENGINEERING

Design Engineering Services under HDO Technologies is a multi discipline, multi location engineering organization with expertise in a number of critical industrial sectors like minerals, water, chemicals, Petrochemicals, fertilizers, oil & gas . HDO provides various Engineering services to Global clients such as Tetratek- Canada(EPCM company), Alaqua- USA, etc.

Current Engineering strength: 350Current Engineering Office Locations:

• P & ID preparation • Plant Layout• Sizing of major Equipments• Piping• Electrical• Instrumentation & Control• Civil & structural

foundations

• Bentley Autoplant• Solid Works• Staad Pro• PV Elite• Microprotol• Autocad Mechanical 2009• Autocad Inventor 2009• HTRI• CAESAR II

Basic and Detailed Engineering Softwares used

•Brown Stock Washing•Bleach Washing•Continuous Digestors•Recausticizing Plant•Raw Material Cleaning•Pulp Mill ETP

•Phosphatic Fertilizer Plants

•Phosphoric acid Plants•Sulphuric Acid Plant

•Effluent Treatment•Sewage Treatment•Raw Water Treatment•Desalination•Reverse Osmosis•Zero –Liquid Discharge

•Alumina Refineries & Smelting

•Uranium Processing Plants

•Copper Refineries• Iron Ore Beneficiation & Pelletisation Plants

•Sand Washing Plants•Material Handling Minerals &

Metals

Water Manageme

nt

Pulp & PaperChemical & Fertilizer

EPC

EPC BUSINESS SEGMENT …SERVICE TO THE PROCESS INDUSTRIES

With a strong presence in the market in almost all major segments of process industry HDOL is sustaining in today’s competitive market with its robust technological supportand Project Management to remain a leader in its business. We offer single source foreverything it requires to design, build, commission & operate world class process plants.

Minerals & Metals

40% of HDO’s revenue is generated from mineralBusiness segment only.HDO has the complete range of EPC capabilities forany kind of Ore processing (ferrous and non-ferrous) plants with expertise

In following processes :

• Uranium Ore Processing• Alumina Refinery & Smelting• Iron ore Beneficiation & Pelletisation• Copper Refinery• Chrome Ore Beneficiation• Sand Washing and Gradation

Long leader in Mineral & Metals field in the country.

With leader in Mineral & Metals field in the country.

Water & Wastewater Management

HDO is one of the oldest & major players in this industry

This is the fastest growing segment in HDOCapabilities

• Raw Water & Drinking water treatment plants

• Industrial Process water treatment plants

• Recycle technologies such as Reverse Osmosis

• Domestic Sewage treatment plants

• Industrial Effluent plants for all industries

• Desalination plants

• Zero Liquid Discharge

• Common Effluent Treatment Plant

• Demineralisation Plant

• Condensate Polishing Plant

• Operation & Maintenance

• Equipments.

Pulp and Paper

HDO has worked with nearly every pulp mill in the country

• 90% of the equipment supplied is HDO proprietary equipment

manufactured in-house.

• HDO is one stop shop for pulp production and can deliver

Complete pulp mill from raw material to bleached pulp

Capabilities

• Raw material wet cleaning plant

• Continuous digesters

• Brown-stock washers

• Oxygen delignification system

• Bleach washers

• Recausticizing plant

• Pulp mill effluent treatment plants

Fertilizers and Chemicals

More than 75% of the plants in India were set up by HDO

• HDO introduced Pipe Reactor Technology in India with Grand Paroisse, France as technology partner.

Capabilities

• Complete EPC execution of DAP Plants

• Rotary Equipments viz. Granulator, Dryer, Cooler

• Scrubbers & Cyclones

• Over size Pulverizer

Technology Partners….

• Outotec, Germany – Settler & Washer Package for Alumina Refinery

• Alfa Laval – Evaporation Plants in Alumina Refinery

• Bateman, South Africa – Alkai Leach Process for Uranium Ore Processing

Iron Ore Beneficiation.• Fives Solios , France –

Fume Treatment Technology for Alumina Smelter

• MCC , China -Iron Ore Beneficiation/ Pelletisation

Mineral Beneficiation

• GE Infra, Canada – for MBR technology

• Aquatech, USA – for RO and Ultra-filtration technologies

• SFC, Austria – for SBR• Dewa, Finland – for

non-metallic API mechanism and GBT

Water and Wastewater

• GLV Inc., USA – for pulp mill projects with capacity greater than 250 TPD

• Dewa, Finland – for sludge belt press filters

Pulp and Paper

• Incro S.A., Spain – for Pipe reactor technology

• Prayon Technologies, Belgium – for Phosphoric acid

• Kemira Indus – Inorganic Coagulant

• Kemira Finland – Formic Acid Plant

Fertilizers & Chemicals

• TPE , Russia- forCoke oven PlantSintering PlantBy Product PlantBlast Furnace

Steel Plant Technology

HDO continues to acquire world class technology through global strategic tie-ups and acquisitions to remain a leader.

Minerals Projects

Vedanta Aluminium LimitedGreenfield Alumina Refinery, Lanjigarh (Sep 2008)

• EPC for 3 packages for its 1.4 MTPA refinery at Lanjigarh, Orissa– Settler-Washer package– 10 TPH Milk of Lime package– Hydrate Seed Thickener package

• Designed and delivered a robust system that handled ore from various sources from world over and not just the local ore for which it was initially designed and tested

Vedanta Aluminium LimitedAlumina Refinery Expansion, Lanjigarh (Ongoing)

• For this expansion from 1.5 to 5 MTPA , HDO was awarded EPC for:– 3 MTPA Settler-Washer package – 30 TPH Milk of Lime package– 3 x 300 TPH Evaporation package

• HDO received Letter of Appreciation from Vedanta for HDOs progress of work, quality

Minerals Projects

Uranium Corporation of India LimitedUranium Ore processing Plant, Tummalapalle (Ongoing)

• EPC for 900,000 TPA ore processing plant at Tummalapalle in Andhra Pradesh• Tied up with 5 technology players – Bateman, Alfa Laval, GEA Messo, Delkor

and Praxair to provide the most suitable and cost effective solution• First time alkaline leaching method for leaching Uranium ore adopted in Asia• This is HDO’s biggest EPC project to date

Vedanta Aluminium LimitedFume Treatment Plant, Jharsuguda (Jul 2009)

• EPC for VAL’s Greenfield Aluminium Smelter of capacity 500,000 TPY at Jharsuguda, Orissa

– 6 Fume Treatment Plants– In-plant Air & Water Piping System including 57 kms of piping

• This was HDO’s first Fume Treatment Plant project.• Received repeat order for Air & Water piping for 100 kms of piping

Few EPC accolades for HDOAfter the acquisition by IVRCL , Hindustan Dorr Oliver is travelling through achievement.

We continued to move ahead on growth path by securing Global orders from M/s. Konkola Copper Mines, Zambia for Copper Refinery Project.

Order Value : USD 85 Million

We have made a break through in Nuclear Sector by bagging few orders from NPCIL.Order Value : INR 120 Crs

We have secured the prestigious order from NMDC for complete Iron ore processing plant at Donimalai under stiff competition. The First in the country for its Low grade / Slime ore beneficiation Process.

Order Value : INR 130 Crs.

We continue to be committed to be amongst the most cost effective engineering EPC companies by meeting customer requirement.

Water Projects

CIDCO25 MLD Sewage Treatment Plant, Khargar (Oct 2008)

• For the first time HDO utilized advanced Cyclic Activated Sludge process / Sequential Batch Reactor (SBR) for biological treatment of the sewage.

• HDO awarded O&M for 5 years for this plant• HDO awarded another order for a 70 MLD STP using the same SBR technology

Hindustan Petroleum Corporation Limited 8 MLD Integrated ETP, Mumbai (Aug 2009)

• EPC for India’s Integrated ETP utilizing the latest SBR, MBR and RO technologies

• First VOC system for refinery ETP in India• First time non-metallic API separator used in any ETP in India• HDO tied up with 4 technology players - SFC Austria, GE Zenon Canada,

Aquatech USA, Dewa Finland to provide the most suitable and cost effective solution

Water Projects

Bharat Oman Refineries Limited 9 MLD Effluent Treatment Plant, Bina (Dec 2008)

• Zero liquid effluent discharge project• First ETP in India that includes SBR, MBR and VOC• HDO awarded 1 year operation and maintenance • Plant was successfully completed and is awaiting

commissioning.

Recipient of Frost & Sullivan - 2009 Business Development Strategy Leadership Award in Indian Water & Waste Water Treatment Industry

Water Projects

IOCL – 30 MLD RO based Wastewater Treatment Plant, Haldia (Jun 2009 )

Chennai Metropolitain - 300 MLD Water Treatment Plant (Aug 1995)

CPCL - 9.6 MLD RO Plant, Manali in Tamil Nadu (Apr 1994)

HMEL - Complete water Management (130 MLD RWTP, 12 MLD ETP, 21 MLD

DM-RO, Bhatinda (Ongoing)

Pulp and Paper Projects

GAP INSAAT, Çalik Holding 100 TPD Bleached Pulp Mill, Turkmenistan (Aug 2005)

• HDO s second EPC project in pulp and paper outside India; first was in Nepal• HDO overcame language barriers and successfully commissioned the project

on-time and delivered guaranteed performance• All the equipment supplied by HDO had to undergo rigorous testing in order to

withstand the extreme climatic conditions (from +45 to -15 degree C) at Yaslik.

Yash Papers Limited 158 TPD Unbleached Pulp Mill, Faizabad (May 2008)

• 158 TPD Pulp mill– Continuous digester system– Brown stock washing system– Complete Bleaching & Washing system– 35 TPD of NaOH Recausticizing plant

• 70 TPD Bleached Pulp Street• 12 MLD Effluent Treatment Plant

Fertilizers and Chemicals Projects

Rashtriya Chemicals & Fertilizers ANP Granulation Plant, Trombay (Nov 2009)

• RCF was using prilling tower to manufacture ANP. But due to the hazardous nature of this process, replacing prilling tower with a granulation plant

• Once complete, this will be the first ANP granulation plant in India• Technology partner: Incrow, Spain

Coromandel Fertilizers Limited Horizontal belt Filter System, Vizag(Nov 2009)

E.I.D. Parry (India) Limited 150 MTPD Phosphoric Acid pantChennai (Dec 1996)

Indian Farmers Fertilizer Co-op. Limited 2 trains of NPK/DAP plant, Kandla (Aug 1999)

HDO IN NUCLEAR INDUSTRY

• ONGOING PROJECTS WITH NPCIL– HEAVY WATER UPGRADING PLANT & WASTE

MANAGEMENT PLANT – (EPC)– HEAVY WATER HEAT EXCHANGERS (FABRICATION)– EMERGENCY CONDENSOR INCLUDING DESIGN

(FABRICATION)– HEAVY WATER STORAGE TANKS (FABRICATION)

• APART FROM ABOVE HDO IS ALSO PARTICIPATING IN LARGE SIZE OPPORTUNITIES – BALANCE OF TURBINE– AC & VENTILATION PACKAGE– FIELD INSTRUMENTATION PACKAGE– DM RO WATER PACKAGE

ESTEEMED CLIENTELE BASE - EPC

MANUFACTURING FACILITY

Very few EPC companies are having this in-house facility.

HDOL is proud of having State-of-Art Manufacturing facilities in India & UK

- HDO Works ,Ahmedabad (India)- Davy Markham Works, Sheffield (UK)

HDO Works - Ahmedabad Davy Markham Works - Sheffield

Manufacturing Facility

Plot Area 40,906 sq m; Covered area 15,125 sq m

• Heat Exchangers

• PVs / Tanks/ Spheres

• Reactors & Evaporators

• Columns and Storage Tanks

• Desalter

• Indirect Fired Heaters

• Pressure parts for boilers

• Material handling equipment

Special Equipment Product Range:

Manufacturing Facility

• Filters– Horizontal Pan Filters– Kelly Filters – Red Mud Component Filters – Pre-coat Drum Filters – Rotary vacuum Drum Filters

• Classifiers– Screw Classifiers– Rake Classifiers

• Reactors & Evaporators

• Clarifiers• Clarifloculators • Brown Stock Washers • Bleach Washers• Digester System for Pulp and Paper

Plants• Dryers and Coolers• Granulator & Pulverizer for NPK / DAP

Fertilizer plants

Proprietary Equipment Product Range:

Pressure Vessels & Heat Exchangers

PRESSURE VESSELS / COLUMNS:

Diameter : 7100mm

Height/Length : 36000mm

Thickness : 92mm

Weight : 150MT

HEAT EXCHANGERS:

Tube sheet Thickness : 240mm

Tube OD x Length : 38.1mm x 12000 mm

Weight : 50 MT

Maximum Actual Dimensions Performed

Material Handled

Manufacturing Facility• 5 parallel bays 60 x 300 ft• 2 new bays with under-the-hook

height 10.5 m• Having crane facility of

50 + 50 and 20 + 20 MT• Total area under crane: 15, 125 sq m

• Separate bay, 50 x 394 ft• With shot blasting and painting

facility

State-of-Art Equipment

CNC Plasma Cutting machinePlate thickness 20 to 350 mm capability

Submerged Arc welding machine

CNC Tube sheet drilling machineThrough Drilling demonstrated for 860 mm test piece

Tube Expansion machine

Plate sheering machine

Certifications and Approvals

• ISO 9001:2000/ISO 14001:2004/ OHSAS 18001:2007 Certification

• “U” Stamp Certification

• “U2” Stamp Certification

• “R” Stamp Certification

• “S” Stamp Certification

• National Board Certificate

• IBR Certification

• Explosives Department certification

• EIL Registered

• UDHE India Certification

• PDIL Certification

• GNFC Certification

• ONGC Certification

• TDC Certification

Some Export orders from…

• Alaqua Inc., USA

• G.E. Infrastructure

• Best Wide, Malaysia

• Pan African Paper Mills, Kenya

• Ethiopia Sugar, Ethiopia

• HumBoldt Wedag, Germany

• TCI Sanmar, Egypt

• L & T, Kenya

• Sky Moon, Singapore

• Yaslik Projects, Turkey

• Enmass Projects, Turkey

• Chemenol Project, Saudi Arabia

• Aquatech Asia Ltd., Madagascar

Rotary Drum Filters Disc Filters

Press Drum Belt Filters Screw Feeder

HDO’S PROPERITARY EQUIPMENTS Proprietary Equipments…Manufactured at Workshop

Client: L & T, MagadiEquip.: Spiral ClassifierMOC: Carbon Steel

Client: Alfa LavalEquip.: Precoat FilterMOC: Carbon Steel

Client : L & T (Cairn Energy Project)Raw Water Filter (Skid Mounted System)

Client : ACC, ChaibasaEquip: Flotation Cells

Client: Rashtriya Ispat Nigam LtdEquip.: EvaporatorDesign Pressure : 10 Kg/cm2, Design Temp: 65oC, MOC, SA 516 GR 60/70.Shell Dia: 2000mm, Length: 8500mm, Shell Thk: 16mm, Weight: 28MT

Client: BORL, BinaEquip.: HP Air ReceiverDesign Pressure : 34 Kg/cm2, Design Temp: 65oC, MOC, SA 516 GR 60/70.Shell Dia: 4500mm, Length: 17850mm, Shell Thk: 50mm, Weight: 140MT

SPECIAL EQUIPMENTS AT WORKS

Client: Hindalco, RenukootEquip.: Digester Slurry HeaterDesign Pressure : 15/75.4 Kg/cm2, Design Temp: 230/230oC, MOC, Carbon SteelShell Dia: 788mm, Length: 8554mm,Tube-sheet thk.: 190mm, Tubes: 38.1mm OD X 2.77mm Thk, Weight: 12.8MT.

Client: ONGC, UranEquip.: Propane Refrigerant CondenserDesign Pressure : 19/7.5 kg/cm2, Design Temp: 90/75oC, MOC, Carbon SteelShell Dia: 1300mm, Length: 8500mm,Tube-sheet Thk.: 70mm, Tubes: 19.05mm OD X 2.11mm Thk, Weight: 28.5MT.

CLIENT: URANIUM CORPORATION INDIA LIMITED

DRUM SLAKER

ALKALI LEACH REACTOR

Client: ALQUA INC, USAEquip.: EvaporatorDesign Pressure: 0.345/0.109 Kg/cm2, Design Temp: 121/121oC, MOC: SS 304Shell Dia: 2743.2mm, Length: 18491mm, Shell Thk: 8mm. Tube-sheet Thk.: 45mm, Tube: 38.1mm OD X 1.24mm Thk, Weight: 32MT

Davy Markham Manufacturing FacilitySheffield, UK

We design, manufacture, fabricate and machine heavy and complex engineering components and assemblies.

Main sectors we operate include:Mining Nuclear Power generation Steel

Our extensive workshops, situated in Sheffield (UK) are unique in Western Europe, in terms of capacity and capabilities for heavy fabrications and machined components. We are able to handle extremely large turnkey projects, utilising our expertise in hydraulics, controls, engineering, installation and servicing. We also have the capability of moving individual structures weighing up to 350 tonnes

Davy Markham Manufacturing FacilitySheffield, UK

• Turbines – Hydro Power

• Mechanical Handling System

• Mine Hoists

• Moving Bridges

• Press Refurbishment

• Tunnel Boring Machine components

• Test Rigs

• Nuclear Power Plant components

• Steel Mill components

Manufacturing area: 16,258 sq m

Davy Markham Industry Segments

Major Industry Segments• Bridges and tunnels• Flood control and water

management• Transportation systems• Urban development

Civil Infrastructure

• Rolling mill housings• Forging press platens• Columns for presses• Drive spindles, chocks,

cylinders

Metal Industries

• Hoists – all types & sizes• Quarrying equipment• Tunneling machinery

Mining

• Nuclear shield doors• Machined fabrications for

stator frames• Low & intermediate pressure

steam castings• Diaphragm plates• Main inlet valves• Water control systems

Power Generation

• Knife gate valves• Drum gate• Tailgate lifting equipment• Butterfly valves

Water Control

Project Manage-

mentEngineerin

g Design Fabrication Machining Shop Assembly

Site Installation

Reconditio-ning After Sales

Davy Markham Fabrication Facility

Bronx RollsCapacity : 4000 x 41 mm

Shot Blasting BoothCapacity : 5000 x 4000 x 3500 mm

Stress Relieving and Normalization

500T Flat Bed PressCapacity : 2080 x 1800 mm

Davy Markham Machining Facility

350T Plano Milling

63T Turning Machine

350T Ram Borer

12.9 m dia Vertical Borer

8.1 m dia Vertical Borer

Mining Hoists

• Geared and Direct Drive Mining Hoists in collaboration with

an approved electrical supplier, a complete hoist can be

supplied with either geared or direct drive

• Mining Hoist Control and Braking Systems

Control and braking systems can be custom designed to meet local

conditions and customer preferences. Control and braking system

options include: • Manual control• Automatic control • Inching or jogging control • Calliper brakes• Disc brakes• Regulated brake control

Nuclear Shield Doors

Customer: K-A-T Nuclear JV

Location: Box Encapsulation Plant, BNFL Sellafield, UK

Thanks!