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MaterialsSalcomp Manaus
Markku SäkkinenFebruary 2010
22.2.20102
Inventory Status 2010
0
5.000.000
10.000.000
15.000.000
20.000.000
25.000.000
30.000.000
w k 52 w k 1/10 w k 2 w k 3 w k 4 w k 5 w k 6 w k 7 w k 8
Material Cable & Trafo Spare WIP FG Total Value in BRL
22.2.20103
Inventory Status 2010 (Productive materials)
0
2.000.000
4.000.000
6.000.000
8.000.000
10.000.000
12.000.000
14.000.000
wk 1 wk 2 wk 3 wk 4 wk 5 wk 6 wk 7 Current
Import Local Total
7.677.259; 62%
4.681.481; 38%
Import Local
22.2.20104
Inventory Status 2007-2010
0
5.000.000
10.000.000
15.000.000
20.000.000
25.000.000
P12/2
007
P12/2
008
P1/20
09 P2 P3 P4 P5 P6 P7 P8 P9
P10 P11P12
/200
9P1/
2010 P2
Material FG
22.2.20105
Inventory Days On Supply 2007-2010
-
5
10
15
20
25
30
35
40
45
50
55
60
P1/07 P3 P5 P7 P9
P11P1/08 P3 P5 P7 P9
P11P1/09 P3 P5 P7 P9
P11P1/10
Day
s
Raw Material+CGIT RM w/out CGIT Cumulative RM+CGIT
22.2.20106
Inventory Days On Supply (Prod. Mat.) 2010
10,1
24,7
15,9
25,9
0,0
5,0
10,0
15,0
20,0
25,0
30,0
P12 P1/10
Local RM Rotat ion Days Imported RM Rotat ion Days
22.2.20107
Importation 2010
Manaus Inbound Logistic Freight KPI - 2010
0
100
200
300
400
500
600
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Th
ou
san
ds
USD
0%
5%
10%
15%
20%
25%
30%
35%
40%
45%
% FOB value
MAO Air Freight MAO Sea Freight MAO SeaAir Freight
MAO Clearance Expenses Total Landed Cost % Target 2010
22.2.20108
Importation Quota 2010
2010 Production plan LE: 32.591.849 pcs
4.434.7612.473.425
3.341.917
488.878
8.977.555
4.121.577
488.878
3.872.800
27.425
24.894.213
9,3%
24,1%
31,6%
0,0%
8,2%
15,7%
0,0%
12,0%8,6%
0,0%0
5.000.000
10.000.000
15.000.000
20.000.000
25.000.000
30.000.000
TRAFO CABLES PCB ASSY PINS CONTACT A-COVER B-COVER B-COVERW/PIN
COPPERWIRE
RAWCABLE
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Remaining Used
9,3%
24,1%
31,6%
0,0%
8,2%
15,7%
0,0%
12,0%
8,6%
0,0%
79,1%
36,9%
92,7%
0,0%
13,4%
16,2%
0,0%
17,8%
34,1%
51,6%
0,0% 20,0% 40,0% 60,0% 80,0% 100,0%
TRAFO
CABLES
PCB ASSY
PINS
CONTACT
A-COVER
B-COVER
B-COVER W/PIN
COPPER WIRE
RAW CABLE
Planned
Used
22.2.20109
Materials Challenges in Q1/2010
� Finished Goods Warehouse Space availability
� EOL-material scrapping
� Siemens-EOL
� NPIs: U33, UCI, Nikola
� Planning process improvements
� Safety stock review
� Support of used SMD-equipment importation from China
� In-house cable assy project
� Support of cable assy equipment importation from China
� Importation of raw materials