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Introduction to Metris Metrology Solutions
Reliable and Innovative Metrology Solutions
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Contents
• Metris at a glance• Metris offering• Traditional Metrology Solutions• Digital Inspection Process
• CMM based laser scanning• Focus Inspection• Portable Laser scanning• Robotized laser scanning• X-ray and CT Inspection
• Metrology Assisted Production• Laser Radar• iGPS/ iSpace
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Metris at a glance
• 2007 revenues: € 93 million • 2008 revenues: € 89 million • Listed on Euronext Brussels (MTRS)
KEY FIGURES
• Offices: Belgium, UK, France, Germany, Italy, US, Canada, China, Japan, India, Thailand, Korea
• Worldwide reseller network • More than 500 employees
ORGANISATION
• Worldwide support & service network by Metris offices & service centersSERVICES
• Improving customer’s processes by innovative metrology solutions • Leading innovator and strategic consolidator in the metrology industry
CORPORATEIDENTITY
• Total solution for dimensional quality control offering software, hardware and services• Most complete product offering consisting of proprietary technologiesSOLUTIONS
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Blue-chip customer base
Automotive Aerospace General Industrial
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Metris’ global footprint
Germany Sales & Marketing Operations & Services
Belgium Sales & Marketing Operations & Services R&D
China Sales & Marketing Operations & Services
UnitedKingdom Sales & Marketing Operations & Services R&D
India Sales & Marketing
France Sales & Marketing
USA Sales & Marketing Operations & Services R&D
Japan Sales & Marketing Operations & Services
Canada Sales & Marketing Operations & Services R&D
South Korea Sales & Marketing
Singapore Sales & Marketing
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Traditional Metrology Solutions
Metris offering
Digital Inspection
Process
Metrology Assisted
Production
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Traditional Metrology Solutions
Metris offering
Digital Inspection
Process
Metrology Assisted
Production
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Complete portfolio of CMM
Bridge CMM Horizontal arm CMMGantry CMM
Entry-level CMMCost-effectiveAluminium based
Bridge CMM Horizontal arm CMMGantry CMM
Premium range of CMMHigh performance Ceramic based
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50 years experience in building top class CMMs
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• High levels of accuracy for use in metrology labs
• Robust design for use on production shop floor
• Available in 6- and 7-axis version for Laser scanning
• From 1,8m to 3,6 working diameter
Metris portable measuring arms
MCA 6-axis tactile version MCA 7-axis laser scanning
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Traditional Metrology Solutions
Metris offering
Digital Inspection
Process
Metrology Assisted
Production
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Computer Integrated Design through Manufacturing
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Computer Integrated Design through Manufacturing
Metrology to bring real world information into the digital design-through-manufacturing process
• Fine-tune digital models• Digital inspection
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The Digital Inspection Process
Streamline processes• Roll out best practices and
procedures • Consistent, operator-
independent results• Hire from the human raceSave time = money• Automate• Digital processes run at the
speed of light• Parallel processes: e.g.
Concurrent engineeringFlexibility• The flexibility to have access
to KPIs and down drill to full data wherever you are at any time and consequently update KPI definitions and again run fully automatically just monitoring KPIs
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Digital
copy
Computer Integrated Metrology
The Digital Inspection ProcessPh
ysica
l wor
ld
Digital world
Automated systems Handheld systems
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Shop floor
The Digital Inspection Process
Computer Integrated Metrology
Digital
copy
• Save time & money Simple and fast data collection without need for metrology or CAD skills
Automated systems Handheld systems
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Shop floor
The Digital Inspection Process
Digital
copy
• Save time = money Simple and fast data collection without need for metrology or CAD skills
Computer Integrated Metrology
• Streamline processes Consistent, operator-independent results
• Save time = money Fast, automatic data processing
• More flexibility Redo any analysis at
any timeRethink existing processes
Production Engineering / Service bureau / Customer
Automated systems Handheld systems
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Metris, only one-stop-shop for digital inspection
+ +
Han
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Wide range of localizerse focusing on easy data collection
Market leading optical technology
Multi-functional analysis software
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CMM based laser scanning
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CMM based laser scanning
Revolutionizing traditional CMM measurement & inspection• Faster measurement
• Easy programming of scan path• Up to 75.000 points per second
• More data • Full part measurement delivers full digital copy• Better definition of feature measurement
• Straightforward and repetitive analysis• Easy to interpret graphical reports• Digital copy remains available for further analysis
Broad range of applications• Full part & feature inspection, Reverse Engineering• Metal, Composites, plastics, castings, milled parts, All industries
where µ-dimensional verification is important• Automotive, Aviation, Energy, Electronics, Consumer
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CMM based inspection process
Focus Scan Focus Scan Off-line
LC60D, LC15XC50-LS, etc Focus Inspection
Preparation Digitizing Inspection & Reporting
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Focus Scan Off-line
Laser scanning intrinsically easy to set up• Non-contact method• Less CMM movements• Tolerance on scanner to part distance
Focus Scan Off-line• Automatically generate scan path from
CAD• Auto select optimal probe head angle• Adapt speed to local surface curvature or
features• Collision avoidance• Create virtual point cloud
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A CMM scanner for every application
• LC60D next-generation digital scanner• High quality data collection even on
shiny and multi-material surfaces• 75,000 points/sec data collection• Advanced thermal management for
zero warm-up time and stable accuracy
• XC50(-LS) Cross Scanner• Inspection of sheet metal features with
3 laser modules in one camera• Extra long stand-off distance
• LC15, high accuracy scanning• Up to 8 m accuracy• High resolution for smaller objects
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LC60D, next generation digital scanner
• High quality data collection even on shiny and multi-material surfaces
• 75,000 points/sec acquisition rate• Advanced thermal management for
zero warm-up time and stable accuracy
ESP3 on
ESP3 off
Excellent material scanning capabilities – no user interaction required to optimize can settings
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A Focus on analysisBasic Part-to-CAD Inspection Workflow
Automation
Import CAD
Import points
Align
Compare
Report
Scan
Preparation
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Feature inspection is key to correct assembly
• Surface compare• Sections• Edges• Gap & flush• Features:
• 2D: Hole, slot, etc• 3D bolt, nut, christmas tree
• GD&T: ASME Y14.5 compliant• Turbine blade inspection
module
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Virtual assembly matching
Purpose• Digital copy of (reference) parts is used to
match with CAD model or other point cloud data (typical in automotive applications)
Tools• Alignment of point clouds to CAD• Conflict analysis• Averaging point cloud to define “golden
templates”
Benefits• Saves materials
• Avoid expensive templates & fixtures• Less scrap
• Saves time • Avoids time-consuming physical build of
assemblies• Faster decision making• Shorter pre-production processes
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Inspection automation for repetitive inspection
• Automation of• Scan process• Inspection process
• Macro – recording of actions during inspection
• Edit program via drag & drop• No need to know external
programming language
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Portable scanning solutions
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• Premium accuracy for use in metrology labs
• Robust design for use on production shop floor
• Operating range form 1,6m to 3,6m• Available in 6- and 7-axis versions
Metris portable measuring arms
MCA 6-axis tactile version MCA 7-axis laser scanning
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K-Series, Optical CMM
Integrated ModelMaker laser scanner
K-Series camera
• Freedom of movement• 17m³ working volume • Compensate for movement of test object• Adaptive control of industrial robot
Analysis system
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Robot CMM Arm with laser scanning
Bringing digital inspection to the shop floor
• Digital laser scanning supportAutomation
• Full programmable for repetitive tasks
Accessibility
• Measuring inside cavities
• 7-axis for optimal orientation of laser scanning
Mobility
• Easy to move, compact solution
Combining the best of CMMs and articulated arms
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X-ray and Computed Tomography
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X-ray and CT concept
X-ray
Grey value is combined measure for material density + length of total transmission path
X-ray source
Detector
Sample on turn table
3D model2D X-ray images
Data collection 3D reconstruction
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Imagine ... you can see inside
Create volumetric 3D models • Get insights into internal structures• Analyse defects and assembly issues• Archive 3D digital model• Use as input for reverse engineering,
rapid prototyping, FE simulations etc.• Measure what probes can’t touch, lasers
can’t see
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Example of diesel injector
• Defect analysis• Compare to STL or CAD• Metrology analysis
Physical object
X-ray
3D CT volume
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Industrial CT examples
Drill housing
Filter
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CT: a wide range of applications
Dental protheses
Ancient bug Ancient snail house Gold spurs in stone
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Metris industrial CT offering
• In-house developed sources from 225kV up to 450 kV depending on object size and material
• All with µm focal spot sizes for sharp images
• Cabinet adapted to object size• Safe solution by design• Interactive visual X-ray inspection
with CT for detailed analysis• Market leading reconstruction speed
Configuring the system that fits your needs
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Typical applications• Surface mount and through hole PCB solder joint Inspection• Ball Grid Array (BGA) inspection• IC Wirebond and Die attach inspection• CT analysis
X-ray inspection for Electronics
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XT V 160 for PCB inspection
160 keV Nano source < 1µm focal spot size
Real-time (25 fps) imager
Large horizontal, collision- free tray
6 DOF manipulator
Unique 75° tilting angle
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XT V 160 offers
Get a clear picture• Nanotech source with < 1µm focal spot size• Up to 1600x magnification• 75° tilting angle
Easy-to-use• Intuitive joystick controls
Stunning analysis capabilities• Component specific automated pass/fail
analysis• Redo analysis on off-line visualisation station
Easy upgrade to CT for detailed analysis
Maximum productivity• Automation without programming skills• Automatic HTML report generation
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Traditional Metrology Solutions
Metris offering
Digital Inspection
Process
Metrology Assisted
Production
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Metrology Assisted Production
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Metrology Assisted Production
• Don’t check quality, produce quality• First-time-right production: instead of making errors and
measuring how wrong you were, don’t make errors
Metrology turns standard equipment into high accuracy tools
Metrology drives production
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The only one-stop-shop for metrology assisted production
• Metrology know-how• Integration capabilities• Project management
+ + Metris Integrated Solutions & Technology
MetrisSoftware & Integration
platform
iGPS
Optical CMM
Laser Radar
Gantry CMM
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Laser Radar for large scale metrology
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Laser Radar for large volume metrology
• Large volume precision scanner (Up to 60m)
• Fully automatable • No need for retro-reflectors• Non-contact allows inspection of
fragile materials
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iGPS for tracking & positioning
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iGPS for tracking & positioning
Benefits• Turn workspace into large CMM• Easy to expand• Accuracy independent of measurement volume• Robust solution• Multiple, parallel measurement capability
Applications• Object positioning – mounting sensors on an
object to track its position in 3D space• Track parts during assembly• Track tools / instruments
• Hand-held measurement – utilizing a hand-held vector bar as a measurement probe
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iSpace: Out-of-the-Box iGPS system
• Scalable, large volume metrology• Accuracy for industrial large scale applications• Robust to use• Easy to deploy • Multi-users for concurrent applications• Open solution to fit existing -and grow with- your
measurement needs
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iSpace: Overview of applications
Main applications• Large scale metrology
• iProbe measurement• iMCA measurement
• Positioning• Providing global coordinate system for multiple tools• Tool positioning
• Tracking• Tracking of large components for assembly• Robot tracking, AGV tracking
In a wide variety of industries• Aerospace• Automotive• Heavy industry
• Shipbuilding• Train• Energy
• Research labs• etc
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Thank you
Reliable and InnovativeMetrology Solutions
