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www.tdwilliamson.com ® Registered trademarks of T.D. Williamson, Inc. in the United States and in foreign countries. © Copyright 2009 Multiple DataSets and SpirALL® MFL Chuck Harris Manager, Strategic Commercialization

Sesión técnica, sala KM 19, Multiple Datasets and SpirALL® Magnetic Flux Leakage

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Page 1: Sesión técnica, sala KM 19, Multiple Datasets and SpirALL® Magnetic Flux Leakage

www.tdwilliamson.com

® Registered trademarks of T.D. Williamson, Inc. in the United States and in foreign countries. © Copyright 2009

Multiple DataSets and SpirALL® MFL

Chuck Harris

Manager, Strategic Commercialization

Page 2: Sesión técnica, sala KM 19, Multiple Datasets and SpirALL® Magnetic Flux Leakage

2

Contents

• Introduction

• Multiple DataSet Platform

• Tool Configurations

• Characterization

• Conclusion

Page 3: Sesión técnica, sala KM 19, Multiple Datasets and SpirALL® Magnetic Flux Leakage

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Introduction

Page 4: Sesión técnica, sala KM 19, Multiple Datasets and SpirALL® Magnetic Flux Leakage

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Introduction

MFL w/IDOD

•Volumetric Anomalies

•Mill Anomalies

•Extra Metal

• Internal/External Classification • Dents

DEF

•Ovalities

•Dents

•Misalignments

•Other bore changes

Residual / Low Field Magnetization

•Permiability Anomalies – Hard spots

•Mechanical Stress

•Pipe Characteristic Changes

SMFL

•Gouging

•Narrow Axial Corrosion

•Selective Seam Corrosion

•Planar / Crack-like Seam Anomalies

•Volumetric Anomalies (pipe body

or seam)

•Mill Anomalies Dent with

residual

stress

Dent with

Volumetric Metal

Loss

Dents with Metal

Loss

Pipe Characteristic

Changes

Gouging/ML

without dent

Dent without

deformation

Planar versus Volumetric

Axially oriented Anomalies

Metal Loss in Seamless Pipe

Metal Loss crossing Girth

Welds

Page 5: Sesión técnica, sala KM 19, Multiple Datasets and SpirALL® Magnetic Flux Leakage

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Introduction

Page 6: Sesión técnica, sala KM 19, Multiple Datasets and SpirALL® Magnetic Flux Leakage

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Multiple DataSet Platform

Page 7: Sesión técnica, sala KM 19, Multiple Datasets and SpirALL® Magnetic Flux Leakage

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• Arms ride directly on the pipe wall for

greater sensitivity to ID changes

• Circumferential arm spacing approx.

0.25” (6.35mm) when collapsed in ID

• High resolution offers strain capability

Deformation

Page 8: Sesión técnica, sala KM 19, Multiple Datasets and SpirALL® Magnetic Flux Leakage

8 0 1 2 3 4 5 6 7 8

0

1

2

3

4

5

6

7

8

Normalized Defect Length, L/A

Norm

aliz

ed D

efe

ct

Wid

th,

W/A

Axial Slotting

Axial GroovingPitting

General

Pinhole

Circum

fere

ntial S

lott

ing

Circum

fere

ntial G

roovin

g

Axial MFL

SpirALL® MFL Technology

Overlap = Enhanced

Characterization

Axial MFL + SMFL

Page 9: Sesión técnica, sala KM 19, Multiple Datasets and SpirALL® Magnetic Flux Leakage

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The Hysteresis Curve

Magnetic Properties: Remanence, Coercivity & Saturation

Dependent on: Chemistry, Manufacturing & Stress/Strains

MFL

RES

LFM

Page 10: Sesión técnica, sala KM 19, Multiple Datasets and SpirALL® Magnetic Flux Leakage

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XYZ Mapping

Output from high resolution mapping

Page 11: Sesión técnica, sala KM 19, Multiple Datasets and SpirALL® Magnetic Flux Leakage

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Tool Configurations

Page 12: Sesión técnica, sala KM 19, Multiple Datasets and SpirALL® Magnetic Flux Leakage

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Tool Configurations

24” tool: 165 inches / 13.75 feet / 4.2 meters

8” tool: 93 inches / 7.75 feet / 2.36 meters

Page 13: Sesión técnica, sala KM 19, Multiple Datasets and SpirALL® Magnetic Flux Leakage

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Characterization

Page 14: Sesión técnica, sala KM 19, Multiple Datasets and SpirALL® Magnetic Flux Leakage

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MFL SMFL

Characterization

Metal Loss crossing and within a girth weld

Page 15: Sesión técnica, sala KM 19, Multiple Datasets and SpirALL® Magnetic Flux Leakage

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MFL

Depth: 71%

Length: 0.98in / 24.88 mm

Width: 1.16in / 29.47 mm

Depth: 34%

Length: 0.70in / 17.79 mm

Width: 0.40in / 10.13 mm

Group

Depth: 71%

Length: 2.22in / 56.3 mm

Width: 1.63in / 41.37 mm

PSI: 1087

MOP = 1180 PSI

Pressure Calc basis: ASME B31G: Effective Area

(RSTRENG)

Group

Depth: 80%

Length: 1.46in / 37 mm

Width: 1.63in / 41.37 mm

PSI: 900

SMFL

Axially Extended Metal Loss

Characterization

Page 16: Sesión técnica, sala KM 19, Multiple Datasets and SpirALL® Magnetic Flux Leakage

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Volumetric versus Planar anomalies

MFL data SMFL data

Planar anomaly not

visible in MFL

Characterization

Page 17: Sesión técnica, sala KM 19, Multiple Datasets and SpirALL® Magnetic Flux Leakage

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Characterization

longitudinal seam weld

ILI: 28% x 1.88” x 0.06” NDE: 35% x 2.00” x 0.01”

Planar / Crack-like Anomalies

MFL SMFL

longitudinal seam weld

Page 18: Sesión técnica, sala KM 19, Multiple Datasets and SpirALL® Magnetic Flux Leakage

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Metal Loss

Planar Defect –

Nothing in MFL SMFL MFL

ILI Reported: 59% Depth x 9.4” Length NDE Results: 60% Depth x 9” Length

Page 19: Sesión técnica, sala KM 19, Multiple Datasets and SpirALL® Magnetic Flux Leakage

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Characterization

Pipe Properties

LFM

MFL

Page 20: Sesión técnica, sala KM 19, Multiple Datasets and SpirALL® Magnetic Flux Leakage

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Characterization

Mechanical Damage

Page 21: Sesión técnica, sala KM 19, Multiple Datasets and SpirALL® Magnetic Flux Leakage

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0.88% ILI depth / 0.62% Field Reported

Characterization

Page 22: Sesión técnica, sala KM 19, Multiple Datasets and SpirALL® Magnetic Flux Leakage

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Characterization

Page 23: Sesión técnica, sala KM 19, Multiple Datasets and SpirALL® Magnetic Flux Leakage

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Conclusion

Page 24: Sesión técnica, sala KM 19, Multiple Datasets and SpirALL® Magnetic Flux Leakage

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Conclusion

• Individual technologies have limitations when used

independently as defined by industry standards such as NACE

SP0102-2010

• Multiple DataSets, with SpirALL® MFL Technology, is proven to

enhance characterization and sizing for most integrity threats

and:

• Overcome limitations of individual technologies

• More effectively detects and characterizes crack-like and

metal loss anomalies

• Provide a foundation for determining pipe properties

• Provide comprehensive mechanical damage assessment

and prioritization

• Eliminate unnecessary excavations