Performance & Operations

Management

Improving Productivity with TrakSYS™

CONFIDENTIAL

Operations & Performance Management with TrakSYS™

Job

Schedule Tasks

Labor

Material

Batch

QualityKPIs

Energy

Maint.Operations

Management

TrakSYS™ is designed to effectively help to

manage manufacturing operations and

their performance in real time.

This is done through data collection from

disparate sources, interactive involvement of

stakeholders, advanced analytics, on-demand

access to relevant real-time and historical

information, and facilitating intelligence-

based decision making.

CONFIDENTIAL

Measurably IMPROVE Manufacturing Operations:

Without disrupting operations

Leveraging existing infrastructure (independent of vendors/suppliers, vintage)

With regulatory compliance (21 CFR Part 11, PAT process analytical technology, HACCP hazard analysis & critical control point)

Methodically, quickly, and economically

Connect

Collect

Analyze

Report

Collaborate

Act &

Improve

Control

Operations & Performance Management with TrakSYS™

CONFIDENTIAL

What you do with TrakSYS™

Quality of information

Timeliness of information

Relevance of information

Distribution of information

Decision-making in real-time

Process capability

Resource & asset utilization

Business performance

CONFIDENTIAL

Methodology: OEE, Lean, 6 Sigma

OEE– Equipment-related (mostly)

– Kaizen (improvement) events

– Simpler, quicker, more localized

LEAN– Value stream mapping, logistics

– Waste & cost reduction, inventory, cycle time, logistics, …

– Medium complexity, requires more time, broader reach

6 SIGMA– Reduction of variability; statistical tools

– Prevention of defects, predictability, process excellence

– Complex, time investment, broad reach

DRIVINGPERFORMANCE

6 SIGMA

OEELEAN

Successful CONTINUOUS IMPROVEMENT typically requires a combination of these!

CONFIDENTIAL

TrakSYS™ Application Stack

CONFIDENTIAL

Finishing & Packaging

Strategy

Business Planning – ERP, Accounting, APS, etc.

Processing & Manufacturing

Raw Materials Finished Goods

QC, Maint., etc.

7

CONFIDENTIAL

Managing Manufacturing Operations & Performance

TrakSYS™

Messaging&

Notification

Work OrderWIP TrackingMat. Mgm’nt

Real-time Decision Support

Planning & Scheduling

Optimization

Maintenance& PM

Optimization

Performance & OptimizationOEE,TEEP,

MTBF, CPQ, etc.

Quality Assessment

Performance Historian

Regulatory Compliance

(PAT, HACCP21 CFR Part 11)

Statistical Process Control

(SPC)

System Administration

Traceability, audit Trail, &

Digital Signatures

Value Stream Map (VSM)

Improvement Journal & Task

Tracking

Financial Analysis

Labor Tracking & Reporting

Data-source Connectivity

& Data Capture

Interoperability & Extensibility

Process Visualization

Process Modeling &

Business Rules

Enterprise Benchmarking& Collaboration

Uniform Configuration,

Modeling Environment

Personalized, Web-based Dashboards

Operator Interface

& Interaction

Product Profile Management

Batch Mgm’nt&

EBRs

Role-based Security &

Access Management

Mobility Solutions

Knowledge Management

Portal

Workflow & Manual Task Management

CONFIDENTIAL

What you do with TrakSYS™

Manufacturing Operations Management

Job Management (continuous, batch, discrete, packaging)

Schedule

Tasks (SOPs, maintenance, QC, …)

Labor

Recipe

Materials (consumption & tracking)

Performance Management (Operations)

Energy Management

Information Management (analytics, visualization, distribution, collaboration)

CONFIDENTIAL

Full Coverage of Manufacturing Operations

Proof of concept

Assessment

Multiple sites, areas, cells, lines

Batching and discrete operations

Data from sensors, PLCs, applications

Configuration-based asset modeling (ISA 95 & S88)

Job & operations management

Batch & recipe engine with electronic batch records (EBRs)

Material management (compounds, consumption, lot tracking, …)

Labor management

Task management

Energy management & sustainability

Messaging and notification management

Extensive analytics & business rules

Standard and users-defined KPIs (OEE, TEEP, CPQ, MTBF, MTTR, …)

Extensive reports and dashboards

CONFIDENTIAL

Real-time Reports & Business Intelligence

TrakSYS™

Production Area LAN

Operations & Performance ManagementProcess (Batch/API) & Packaging Area Systems

SENSORTrak™Data Collectors

Office AreaLAN

Remote Users

SCRIBETrak™Manual Data

EVENTTrak™Operator

Interaction

Process&

BusinessApplications

ALERTTrak™Real-time

Notification

BI Users

Sensors

CONFIDENTIAL

Differentiators

Unified modeling & configuration – 1 Application• All features and functions are configured in TrakSYS™

• All business rules are defined in TrakSYS™ – no change to other applications

Vendor-independent• Works with products from other vendors

• Doesn’t require to replace existing and functional assets

• Extends existing assets’ reach & functionality (and/or fill in when there’s none)

Scalability• Addresses needs form simple to complex (pilot to plant-wide to enterprise-wide)

• One TrakSYS license per plant (typical)

Rapid deployment

CONFIDENTIAL

CustomersThere are hundreds of manufacturing factories worldwide using Parsec’s manufacturing operations & performance management software, TrakSYS™.

CONFIDENTIAL

Complete Productivity Solution

For more information please visit: