1 May 2015. Group Overview Spark Minda, Ashok Minda Group is a leading Automotive Component Group. ...

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GROUP & MSL-CD PROFILE

Dynamic

Innovative

ProfitablePreferred Employer

Preferred Supplier

May 2015

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Group Overview Spark Minda, Ashok Minda Group is a leading Automotive Component Group.

Founded in 1958 by Late Shri S.L. Minda.

With 32 Plants globally employing more than 14,000 people.

Strong customer base with supplies to all major Indian & Global OEMs with supplies across all Vehicle Segments.

Group Turnover: 2014-15 : INR 3200 Cr. / USD 533 Mn.

Joint Ventures/Collaborations with global leaders- Furukawa of Japan- Stoneridge of USA- VAST Access System of USA- Silca of Italy- UzAvtosonat of Uzbekistan- Orbital of Australia

Locations

India: 26 Plants

Overseas : 6 Plants

Offices in Japan & Russia.1 USD= 60 INR

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Srl.No Contents

1 Overview of SPARK Minda, Ashok Minda Group

2 Overview of MSAI-Component Division

3 Engineering & Manufacturing Capability-MSAI India

4 Overview Of Minda KTSN, Germany

5 Engineering Capability-MKTSN

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1 Overview of SPARK Minda, Ashok Minda Group

2 Overview of MSAI-Component Division

3 Engineering & Manufacturing Capability-MSAI India

4 Overview Of Minda KTSN, Germany

5 Engineering Capability-MKTSN

6Joint Business Model for Executing Customer Programmes

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India

27 Plants

Uzbekistan

1 Plant

Germany

1 Plant

Japan

Engg./ Mktg. Office

Indonesia

1 Plant

Vietnam

1 Plant

Russia

Rep. OfficePoland

1 Plant

Our Global Presence:

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Business Units

(India)

6

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Haridwar (1)

Pantnagar (3)

Pithampur (1)

Aurangabad (1)

Pune (5)

Mumbai (1)

Chennai (5)

Our Presence - Domestic

Delhi NCR (9)

Gurgaon(1)

Plant/Unit

Group Corporate

7

PLASTIC DIVISION

Total: 26 Plants

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1 Overview of SPARK Minda, Ashok Minda Group

2 Overview of MSAI-Component Division

3 Engineering & Manufacturing Capability-MSAI India

4 Overview Of Minda KTSN, Germany

5 Engineering Capability-MKTSN

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Minda SAI - Component Division (CD)-Plant-1

Particulars Description

Plant Area 10,000 Sq.M

Turnover (FY 15) 70 Cr (FY 16 Proj.-80 Cr)

Employees 233 Nos.

No. Of M/CsInjection Molding M/C: 40

Power Press:08

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CD Plant-1 Overview

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Minda SAI - Component Division (CD)-Plant-2 (SOP By Sep’15)

Present Photos: Inside View

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Louvers

Cylinder Head Cover

Battery Trays

Glove Box

Oil Sump

Center Console

Trunk & Exterior Trim Parts

Spark Minda Group –Plastic Product

Seat Molding

Cup Holders

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Further Product Range

Connectors Terminals

Fuse Box and Fuse CoversCable Protectors

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Customers4 Wheelers

2/3 Wheelers

CUVs

Tractor

Construction

Equipment

Others

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Overview of SPARK Minda, Ashok Minda Group

Overview of MSAI - Component Division

Engineering & Manufacturing Capability – MSAI India

Overview of Minda KTSN, Germany

Engineering Capability – MKTSN

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Engineering Capability

• Product Engineering− Feasibility Study− Bench Marking & Tear down− Packaging Study− Product Design & CAD

modeling

• Design Validation− Plastic flow analysis− Structural analysis

• Prototype, Jigs & Fixtures − Rapid proto (CNC machined

plastic / SLA / SLS / Silicone Molding)

− Soft tooling: Injection mold Sheet Metal

− Design & Development of Jigs, Gauges & Fixtures

• Mold design− Plastic Injection mold− Stamping tool design

• Production Tooling− Injection mold − Sheet Metal

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Software in Engineering Department

Sl Software Usage No. of Licenses

1 CATIA For product design, drafting & Kinematics 03

2 Pro-E For product design & tool design 03

3 Solid Works For design of sheet metal components and press tools 01

4 Moldex 3D Mould flow analysis 01

5 UG-NX (9) For product design, drafting & tool design 01

6 Auto CAD 2D drafting for internal use 04

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Feasibility Study• Bench Marking &

Tear Down study

• Packaging Study

• Product Design & CAD Modeling

Product Engineering - Feasibility Study

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Hyundai

Alto OMNI A star Santro

Snap

Dim (LxWxH) mm 176x63x68 46x48x28 135x92x60 127x101x54

Part Weight (gm) 42.8 7.9 45.2 50.35

Part Thickness (mm) 1.3 - 1.5 1.5 - 1.6 1.4 - 1.8 1.2 - 1.7

Material PP Nylon-66 PP-T20 PA-66

ParametersMSIL

Product Engineering - Benchmarking & Tear Down Study

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Product Engineering - Product Design & CAD Modeling

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Design Validation - Plastic Flow Analysis

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Design Validation - Structural Analysis

1. Strength Analysis Study 2. Structural Simulation

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Prototyping, Jigs & Fixtures

Rapid Proto (CNC machined plastic/ SLA/ SLS/ Silicone Molding)

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Prototyping, Jigs & Fixtures

Design & Development of Jigs, Gauges & fixtures

Inspection fixture

Inspection Gauge

Assembly Fixture EOL Testing Fixture

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Mold Design - Plastic Injection Mold

Core Half Cavity Half

Core Half Cavity Half

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Production Tooling

Production Tooling : Injection Mold, Sheet Metal tools

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Cover

Base

Existing Design

Part Name : BIM Base Assembly; Customer : Renault Nissan

Modified DesignCover

Base

Closure

Partnering with Customers During Design Stage

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Partnering with Customers During Design Stage

Design of the lock modified for functionality

Part Name : BIM Base Assembly; Customer : Renault Nissan

Existing Design Modified Design

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Existing Design

Proposed New Design for Locking of the Part

Actual Snap

Project Status:

1. T1 samples submitted in 04 weeks.

2. Insertion & Removal force found to exceed the specs.

3. Part under production.

Part Name: Floor Channel; Customer: TATA Motors

Partnering with Customers During Design Stage

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• Part Name: Battery Tray Assy. • Customer: Maruti Suzuki• Application: Under hood part• Material: PP Long Glass Fiber 40%

Snap of Existing Parts

New Design

Battery tray mounted on the vehicle

Version A Version B

New Project – Replacing Existing Metal Part by Plastic

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New Project – Replacing Existing Metal Part by Plastic

• Part Name: Cylinder Head Cover Assy.• Customer: Isuzu• Application: Engine Compartment• Material: PA 66 30% Glass Filled

CoverBaffle Plate

Cap

Cover & Baffle Plate are joined together through vibration welding technique

Cap is joined to Cover through ultrasonic welding technique

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Manufacturing Facility

M/C TONNAGE NO. OF M/CS MAKE

1250 T 01 FCS

820 T 01 HAURONG

650 T 02 FERROMATIK

420 T TO 520 T 08 WINDSOR,KRAUSS MAFFEI,HAURONG

320 T 01 BATTENFELD

250 T 03 NETSTALL, FERROMATIC

150 T 07 FERROMATIK, WINDSOR,TOSHIBA

90 T TO 125 T 04 SUPER MASTER, ANGEL

50 T TO 85 T 11 TOSHIBA, SUPER MASTER

50 T 02 TOYO

TOTAL 40

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Outstanding Contribution to SCM – Volvo Eicher

New Product Dev – Volvo Eicher

Recent Cust Recognition – Harness Business

M&M Auto Division Best Vendor award in “Electrical & Electronics” commodity category FY 14

M&M FES Best Vendor award in “Electrical & Electronics” commodity category FY 13

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Recent Cust Recognition – Harness Business

M&M felicitation for achieving ‘Mentoring Zone’ status in Supplier Business Capability

Bajaj Auto: Gold Awardfor “0” PPM for 3

years in a row

Bajaj Auto: TPM Award

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Recent Cust Recognition – Plastics Business

• Maruti Suzuki Award for “Best Design, Development & Localization Effort” for 2013-14

− Product: Cup Holders for Swift, Swift Dezire & Ertiga platforms

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Overview of SPARK Minda, Ashok Minda Group

Overview of MSAI - Component Division

Engineering & Manufacturing Capability – MSAI India

Overview of Minda KTSN, Germany

Engineering Capability – MKTSN

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• ~ 300 employees• 11,500 m² plant and office• 44 injection molding machines

Quality Certifications• TS 16949 (QMS)

• ISO 14001 (EMS)

• ISO 50001 (Energy Mgt System)

1949 Start of business as “VEB Presswerk Ottendorf-Okrilla”

2007 Acquisition by SPARK Minda Group, India

2009New company name: Minda KTSN Plastic Solutions GmbH & Co. KG

MINDA KTSNMILESTONES:

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MKTSN Plastics and Tooling Solutions, Bydgoszcz, Poland

MKTSN Plastics Solutions, Pirna, Germany

• Management and Marketing

• Design Development

• Project Management

• Injection moulding and High end assembly

• Plant Management, Marketing

• Tool development and Tool production

• Injection moulding and simple assembly

Structure Of Minda KTSN In Europe

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Minda KTSN - Customers

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Overview of SPARK Minda, Ashok Minda Group

Overview of MSAI - Component Division

Engineering & Manufacturing Capability – MSAI India

Overview of Minda KTSN, Germany

Engineering Capability – MKTSN

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•44 Injection Machines – Clamping force: 50T to 2000T – Shot weight 10 g to 10 kg– Multi-component injection molding in the

range of 50T to 250T– Gas-Injection Technology

•Transfer-Technology Central Dryer- and Transportation Unit

Central-Unit for pulsed Tool Tempering Tandem tool Hall No. 1 – Injection Molding large Module Parts

Technical Facilities @ Minda KTSN

– Central Unit for material drying and transportation– Central Unit for pulsed tool tempering

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• In-House Measurement and Testing Facility– CMM (Coordinate Measuring Machine)

– Laser measuring machine

– Environment Chambers

– Routine measurement and testing equipment for serial controlling

• In-house tool shop (Design & Maintenance)

• Assembly units (fully automated)

• Centrally controlled online machine information system (actual status)

Technical Facilities @ Minda KTSN

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• Individual customer solutions by strategic market analysis and benchmarking

• Development according to customer specifications• In house Designing and testing • Tool development coordination (incl. Complex Tool Concepts and Mold-

Flow)

- Team building- Concept phase- Design and layout

- Simulation- Prototyping- Zero series

- Series production- Optimization- Modification

Engineering & Project Management

A. 19 member PM, Design, Tooling, Quality Pre-Planning and Process Engineering team at MKTSN

B. Extensive usage of Catia V5 / Mold Flow

Engineering and Development Process

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1. Interior Modules with Kinematics• Air Vents / Louvers / Venting

System• Glove Box And Locking

Mechanism• Cup Holders (Front & Rear)• Ash Trays (For Center Console &

Doors)• Fuel Lid Opener

2. Interior Modules without Kinematics• Steering Column Shroud• Cockpit Covers; Backrest Covers• Speaker Covers• Trunk Covers, Window Frame• Storage Compartments

Core Competencies

3. Crash relevant structural and strengthening parts

4. Parts for engine compartment• Oil Sump• Cylinder Head Cover

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Thank You !

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