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Introduction to RailwayProducts & Systems
Confidential
About ConnectM
• Proven M2M platform and applications on the cloud
• 70,000+ assets managed by our M2M platform• Telecom Towers: 35,000 assets• Enterprise Buildings: 25,000 assets (3.5 Mn sq. ft. Energy Mgmt)• Others: Construction, Industrial, Utility, Fleet, Data Centre, ATM
• 40+ customers: 75% customers are big multinational corporations
• Winner of Innovation awards from Logica and IBM
• Global Eco-system Partnerships
• 100+ Man years of M2M expertise
• Modular M2M frameworks/components to bootstrap M2M solution development
• Global Investors: IDG, Sasken
RailwaysSolutions
Confidential
What do we offer in M2M?
Copyright © 2013 Tech Mahindra. All rights reserved. 4
End to end M2M Technology Platform, Implementation, Services and Support across Industries
Our M2M solutions helps Railway Industry to remotely monitor their critical assets and manage them to enable them to monitor and improve
– Performance and Efficiency– Productivity– Safety and Health – Asset lifecycle– Availability & uptime– Serviceability and maintainability of their assets– Improve overall performance
Confidential
Solutions Offered
Wheel Impact Load
Detection
Hot Axel Hot Wheel
detection
Acoustic Bearing
Detection
On board diagnostics
Wireless Integrated
Coach Health Monitoring
Asset Tracking
Data Analytics across the application
Our Solution Architecture
M2M Framework
Device Management
M2M Core Engine
Application Framework
Integration Services
SMS Alerts e-Mail Alerts
NOC Management
Web Portals
Enterprise System
Wired/Wireless
• Rule Engine• Workflow• Diagnostic engine• Trouble Ticketing
• Preventive Maintenance• Multi-protocol• Load balancing• Asset Data store
• Integrated predictive analysis• Field Force Automation•Asset performance• Regulatory Reporting• Uptime/Downtime analysis• Performance KPI tracking
Data Management (ETL)
Business Intelligence
Data Warehouse
Data Marts
OLAP AnalysisAd-hoc Reporting
Utilization
KPIs Performance Data Mining
Alerts
ReportsVisualization
Copyright © 2013 Tech Mahindra. All rights reserved. 6
Sales
SCM
ERP
CRM
Wayside Systems
Confidential
WILD – Wheel Impact Load Detector
• WILD Systems is used to Measure & Monitor• Wheel defects according to the defined
threshold and the severity of defect• Number of Axles & Axle Condition• Overloaded axle according to defined
threshold• Speed of each axle and average speed
of train• Average Dynamic Wheel Load for all
Wheels• System includes
• bonding sensors to the rail, • Wayside rugged panel (IP67), • Embedded Measurement & Analysis System• Wireless Transfer of report to TXR station
• Remote server provide the reports of all the locations
Confidential
Hot Axle Hot Wheel Detector
• Wayside Detector• Automated system to find two axle
box temperature and two wheel temperatures with high speed pyrometers
• Detector Identifies• Hot Box - Occurring due to
inadequate wheel bearing lubrication or any mechanical flaw
• Hot Wheel - Occurring due to excessive braking
• Cold Wheel –Occurring due to ineffective Braking, a wheel with lower temperature than the average temperature of other wheels
Confidential
Acoustic Bearing Detection (ABD or TADS)
• Patented Technology from TTCI, USA• Technology Transfer to ApnaTech for
Indian Railways• Trackside Acoustic Detection
Systems identifies Roller Bearing defects.
• Monitors Roller Bearings and identifying those with internal defects prior to overheating, train stops, and ultimately failure.
• TADS Consists:• Multiple microphone trackside array• AEI integrated• Internet connected• Remote monitoring and diagnostic
capability
Confidential
Other Trackside Detectors
• Rolling-in Examination Assistance System• Vision based System to assist in Rolling-in
Examination for Passenger coaches in stations
• Wheel & Brake Shoe Inspection System• Laser & Camera based Wayside System• Technology from DeltaRail, UK
• Hanging Parts Detector• Optics based System to detect low hose
and other hanging parts on Rolling Stock
On Board Systems & Solutions
Confidential
On-Board Diagnostics for Locomotives
• System for online monitoring, processing and analysis of various parameters governing the health of a locomotive to provide Predictive Maintenance
• Real time monitoring of vital locomotive equipment & transfer of data via GSM to Loco Shed in realtime• traction motor suspension bearings, • prime mover, • rotating machines, • axle bearings, • radiator drive, • compressor, • transformer, • tap changer, • pantograph etc.
Confidential
Wireless Integrated Coach Health Monitoring
• Wireless Coach Monitoring provides a unified platform to perform the following• Monitor Parameters of critical components in Coaches
for Safe Operation & Passenger Comfort.• Provide all information at one access point like Loco
Pilot Cabin or Guard Cabin• No inter-coach cabling required• The data can be transmitted to a remote server for
further analysis• Parameters that can be monitored are
• Air Spring Pressure• Bearing Temperature• Emergency Brake Application/Chain Pulling• Water Tank Level• Retention Tank Level• Ambient Temperature (for A/C Coaches)• Any Other Physical Parameter that may be important
M2M Platform
ConnectM M2M Solution Offering Overview
Railway Industry Specific Applications
M2M Core ServicesOpen APIs, Rules, Event Processing, Workflow
Application Frame Work & BI EngineUI Components, Reporting, Advanced Analytics
ApnaTech M2M Gatewa
y
Apna Tech M2M
Gateway
Apna Tech M2M Devices Network
Vibration Sensor
FuelSensor
Temperature Sensor
CO , CO2 & Humidity Sensor
New sensors
M2M Device Management Authentication, OTA, Protocol Adapters, SMS/GPRS/IP
Inte
gra
tio
n S
erv
ice
s
Yantra Cloud
M2M Application
Confidential
Benefits
• Measure Dynamic Load on Rail Track• Avoid Derailment & Avoid catastrophic failures• Address Critical faults Safety • POH efficiency• Predictive Maintenance• Train identification algorithms• Performance monitoring (based on season & wagon type)• Load Statistics
Business Intelligence
• Preventive Maintenance• Regulatory Compliance• Technology enabled Cost-effective Maintenance
Solution
Asset Management
•Real time monitoring & Action•Timely escalation of faults•Unified Operations View•Ticketing
NOC (Network Operation Centre)
M2M Case Studies
Remote Monitoring of Telecom Towers
Web Application
Solution EngineAnalytics Engine
TCP/IP,GSM/GPRS
CommunicationModule
SMS & E-mail Alert Service
Analytics
BaseTransceiver
Station
Air Conditioner
DG Set
Battery
Shelter
Tower & Antenna
Integration to ERP
4
ZigBee Co-ordinator
Application Server
Note:1. Each Controller (CTLR) has its own in-built I/Os and necessary communication ports
CTLR
ZigBee
CTLR
ZigBee
ZigBee
CTLR
AHUs
Precision AC
TFAs
UPS
ZigBee
CTLR
ZigBee
ZigBee
ZigBee
ZigBee
CTLR
CTLR
CTLR
CTLR
Chillers
Plant room
equipments
DGs
Energy & Water Meters
Wireless EMS System Architecture
Automated Meter Reading for Water, Energy and Gas meters
Aggregator (wireless)
Smart Meters(Wireless)
Smart Meters(Wireless)
Smart Meters(Wireless)
Smart Meters(Wireless)
Sub-Urban Residence
Independent House (Urban)
Urban Apartment Building
Commercial& Industrial
Complex
Utility Company
Firewall
SMS (Alert)
E-Mail(Alert)
Central Server
Web Application
Online Analytics
GSM Network
Customized Fleet Management Solution
Transport Vertical:
1. Fleet in Mining Industry
2. Public Road Transport
3. Fleet of Refrigerated Trucks with condition monitoring of goods in transit
Remote Monitoring of DG Set Energy Management DG sets operate on expensive fuel, the cost of power generated out of DG set is more than
double the cost of EB power. Hence DG set efficiency has a significant impact on monthly energy bills even if they are operating for a very small period of time.
DG Set Energy Management Modules monitors,
DG Set energy generation monitoring DG set fuel consumption Specific fuel consumption of DG Sets to know Power generated per lit of fuel used. DG Set efficiency monitoring DG Set fuel tank level indicator
Benefit to User :
1. Monitoring of DG set efficiency on real time. Minimize minimize monetary impact of inefficiency of DG Sets
2. AMCs of the equipment can be performance based that just being a functional AMC
3. On availability of third party integration card other parameters can also be remotely integrated
UPS Remote Monitoring
Uninterrupted power supply system play a very important role to provide uninterrupted back-up power for critical areas in buildings.
Their monitoring for operation and performance parameters is important to ensure maximum availability and low O&M costs.
The UPS monitoring module includes monitoring of operating parameters like,
Voltage and frequency % Loading Temperature in the area Health monitoring & Predictive Diagnostics A third party integration card is required for this purpose
Benefit to User :
1. Monitoring operating parameters and alarms for UPS using Modbus or SNMP communication hardware.
2. Predictive Diagnostics on UPS helps avoid major break-downs
Confidential
M2M ClientAgents
OPC
ODBC
CSV
Satellite/IP/Wireless
M2MPlatform
SAP
Customer Enterprise Network
Parameters Collected
•Cement Qty•Sand Qty•Aggregate Qty•Production Output•Batch Run Time•Number of Batches•Faults•Fleet Tracking
Solution Benefits•Real time status•Inventory Planning•Project Management•Reduce Data Capture errors•Reduce Pilferage•Data from plant to SAP in 7 seconds•Concrete Production Updates•Logistics Planning•Fleet Utilization
Remote Locations
Remote Monitoring & Diagnostics for Concrete Mixing Plants
Copyright © 2013 Tech Mahindra. All rights reserved. 26
M2M Sample Reports/Dashboards
Thank You
ConnectM Technology Solutions Pvt. Ltd.T +91 80 67683417E contactus@connectm.comU www.connectm.com
Thank You
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