Keynote Address 14 th US/North American Mine Ventilation Symposium

Preview:

DESCRIPTION

Keynote Address 14 th US/North American Mine Ventilation Symposium. Christopher J Pritchard MS PE. Mining Engineer Team Leader (Acting) Ventilation Group Fires & Explosions Branch NIOSH – OMSHR Spokane, WA. Introduction. Ventilation Experiences MSHA Graduate School Tg Soda Ash FMC - PowerPoint PPT Presentation

Citation preview

Keynote Address14th US/North American Mine Ventilation SymposiumChristopher J Pritchard MS PE

Mining EngineerTeam Leader (Acting)Ventilation GroupFires & Explosions BranchNIOSH – OMSHRSpokane, WA

Introduction

Ventilation Experiences

•MSHA

•Graduate School

•Tg Soda Ash

•FMC

•NIOSH

MSHA1978-1980

MSHA – Coal Mine Safety and Health

District 9

Denver, CO

MSHA Denver Tech Support Ventilation Group:

Rich Kline, Bill Bruce, Warren Andrews,

Jerry Fuller, Ralph Foster

Ventilation Surveys, Ventilation Plan approvals,

Mine Inspector training, Ground Support, Special Investigations

Graduate School

Michigan Technological University 1980-81

Professor Rudolf E Greuer

Developed MFire program with USBM

Thesis: Mine Ventilation and Emergency Planning for the Transition between Surface and Underground Mining at the Republic Iron Ore Mine

Temperature pre-calculations

Natural ventilation

Fire simulation - MFire

Escape planning

Capital costs analysis

Texasgulf / Tg Soda Ash / FMC Granger 1981-2001Mine Ventilation, Mine Planning, Production Engineer,

Engineering Supervisor

1.2M TPY trona mine in southwest Wyoming

2 Shafts, 1 Main Fan @500k cfm Exhausting

Room and pillar, shortwall mining, continuous miner, diesel haulage

Shortwall Mining System

Advancing Tailgate Ventilation Design

Section Air Recirculation Detail

With Andy Cecala, Bob Timko, USBM Pittsburgh

Section Recirculation Tests

District Recirculation

Dust Settling Rates/Reduction in a Recirculation System

With Bhaskar and XuUniversity of Utah

Shop Air Reuse Instead of Sending Directly to Return

Return Shaft

Intake Shaft With Linn Laage,Bill Pomroy, USBM Minneapolis

Modified Submain DevelopmentResults:

32 stoppings eliminated in 5000 ft development

Ventilation gain – 30,000 cfm

Operational cost savings - over $15,000Note: Diesel haulage allowed longer belt moves. Stubs mined for roof control.

Styrofoam Stoppings Introduced to Combat Damage from Poor Ground

Ventilation Engineer’s Motto: You can fix almost everything with polyurethane!

Intake/Return Isolation

FMC 2001-2008Mine Ventilation Coordinator, Rock Mechanics, Project Manager

• 4.5M TPY, 1.5M cfm, opened 1947• Longwall / Borer Miner Operation• 8 shafts, 3 Main Fans (Blowing)

Plan, Sink 9 Shaft, Move Longwall to New Block 2002-2004

19

NO

RT

HW

ES

T

18

NO

RT

HW

ES

T

16

NO

RT

HW

ES

T

15

NO

RT

HW

ES

T

13

NO

RT

HW

ES

T

8 SOUTH A

8 SOUTH B

8 SOUTH D

8 SOUTH E

7 SOUTH E

7 SOUTH F

7 S

OU

TH

I

7 S

OU

TH

H

7 S

OU

TH

G

8 S

OU

TH

29

SO

UT

HW

ES

T

28

SO

UT

HW

ES

T

27

SO

UT

HW

ES

T2

6 N

OR

TH

WE

ST

25

NO

RT

HW

ES

T

24

NO

RT

HW

ES

T

23

NO

RT

HW

ES

T

22

NO

RT

HW

ES

T

20

NO

RT

HW

ES

T

30

SO

UT

HW

ES

T

31

SO

UT

HW

ES

T

32

SO

UT

HW

ES

T

1 MAIN WEST DEV.

NO

RT

HW

ES

T 1

6 P

AN

EL

NO

RT

HW

ES

T 1

8 P

AN

EL

NO

RT

HW

ES

T 1

4 P

AN

EL

NO

RT

HW

ES

T 1

2 P

AN

EL

NO

RT

HW

ES

T 1

0 P

AN

EL

NORTHWEST 12A

NORTHWEST 12B

NORTHWEST 12C

NORTHWEST 10B

NORTHWEST 10C

1 NORTHWEST DEV.

NORTHWEST 8A

NORTHWEST 8C

NORTHWEST 8D

12

NO

RT

HW

ES

T

11

NO

RT

HW

ES

T

10

NO

RT

HW

ES

T

7 SOUTH B

7 SOUTH C

7 SOUTH D

7 S

OU

TH

NO

RT

HW

ES

T 8

PA

NE

L

2 WEST 9 C

2 WEST 9 B

2 WEST 9 A

2 W

ES

T 9

2 WEST 8 A

2 WEST 8 B

2 WEST 8 C

2 W

ES

T 8

PA

NE

L

2 W

ES

T 1

DE

V.

2 WEST 1 C

2 WEST 1 B

2 WEST 1 A

2 WEST 2 A

2 W

ES

T 2

2 MAIN WEST DEV.

2 WEST 5 A

2 W

ES

T 5

2 W

ES

T 3

2 WEST 7 C

2 WEST 7 B

2 WEST 7 A

2 W

ES

T 7

2 WEST 6 A

2 WEST 6 C

2 WEST 6 D

2 WEST 6 E

2 W

ES

T 6

PA

NE

L

45

3 W

ES

T A

453 WEST DEV.

453 D-1

453 D-2

453 D-3

45

3 W

ES

T D

45

3 W

ES

T C

2 W

ES

T 8

PA

NE

L

51

5 S

OU

TH

DE

V.

42

3 W

ES

T 1

3 P

AN

EL

42

3 W

ES

T 1

7 P

AN

EL

42

3 W

ES

T 1

5 P

AN

EL

42

3 W

ES

T 1

8 P

AN

EL

42

3 W

ES

T 1

6 P

AN

EL

42

3 W

ES

T 1

4 P

AN

EL

2 W

ES

T 2

5

2 W

ES

T 2

3

2 W

ES

T 2

1

2 W

ES

T 1

9

2 W

ES

T 1

0 P

AN

EL

2 W

ES

T 1

1

2 W

ES

T 1

5

2 W

ES

T 1

7

NO

RT

HW

ES

T 6

PA

NE

L

NO

RT

HW

ES

T 4

PA

NE

L

NORTHWEST 6B

NORTHWEST 6C

NORTHWEST 6D

NORTHWEST 4B

NORTHWEST 4D

2 N

OR

TH

WE

ST

1 P

AN

EL

2 N

OR

TH

WE

ST

3 P

AN

EL

1 S

OU

TH

2 S

OU

TH

3 S

OU

TH

4 S

OU

TH

5 S

OU

TH

1 N

OR

TH

WE

ST

2 N

OR

TH

WE

ST

3 N

OR

TH

WE

ST

4 N

OR

TH

WE

ST

1 MAIN WEST DEV.

1 NORTHWEST DEV.

NO

RT

HW

ES

T 2

PA

NE

L

NORTHWEST 2A

NORTHWEST 2B

NORTHWEST 2C

NORTHWEST 2D

BLOCK G

BLOCK I

BLOCK M

BLOCK O

BLOCK Q

BLOCK S

BLOCK U

BLOCK W

BLOCK Y

9 N

OR

TH

WE

ST

7 N

OR

TH

WE

ST

6 N

OR

TH

WE

ST

5 N

OR

TH

WE

ST

1 MAIN WEST DEV.

6 SOUTH C

6 SOUTH A

6 SOUTH B

6 S

OU

TH

2 N

OR

TH

WE

ST

5 P

AN

EL

2 N

OR

TH

WE

ST

7 P

AN

EL

2 N

OR

TH

WE

ST

13

PA

NE

L

2 N

OR

TH

WE

ST

15

PA

NE

L

2 NORTHWEST DEV.

2 N

OR

TH

WE

ST

19

PA

NE

L

2 N

OR

TH

WE

ST

17

PA

NE

L

2 N

OR

TH

WE

ST

21

PA

NE

L

2 N

OR

TH

WE

ST

11

PA

NE

L

2 N

OR

TH

WE

ST

27

PA

NE

L

41

2 N

OR

TH

DE

V.

41

2 N

OR

TH

4P

B B

LO

CK

2 NORTHWEST DEV.

41

2 N

OR

TH

4P

A B

LO

CK

2 N

OR

TH

WE

ST

35

PA

NE

L

2 N

OR

TH

WE

ST

33

PA

NE

L

2 N

OR

TH

WE

ST

31

PA

NE

L

2 N

OR

TH

WE

ST

29

PA

NE

L

412 NORTH 4 PANEL

2 N

OR

TH

WE

ST

25

PA

NE

L

41

2 N

OR

TH

10

-B P

AN

EL

41

2 N

OR

TH

10

-C P

AN

EL

412 NORTH 10 PANEL

51

5 S

OU

TH

DE

V.

2 MAIN WEST DEV.

2 N

OR

TH

WE

ST

9 P

AN

EL

2 N

OR

TH

WE

ST

23

PA

NE

L

NORTHWEST 10A

NORTHWEST 8B

NORTHWEST 6A

NORTHWEST 4A

NORTHWEST 4C

14

NO

RT

HW

ES

T

17

NO

RT

HW

ES

T

21

NO

RT

HW

ES

T

8 SOUTH C

7 SOUTH A

BLOCK K

2 W

ES

T 1

3

45

3 W

ES

T B

2 WEST 6 B

578 SOUTH A

578 SOUTH B

57

8 S

OU

TH

DE

V.

SOUTHEAST 1 DEV.

SO

UT

HE

AS

T 1

A

SO

UT

HE

AS

T 1

B

SO

UT

HE

AS

T 1

C

SO

UT

HE

AS

T 1

D

SO

UT

HE

AS

T 1

F

2 EAST 1A

2 EAST 1B

2 E

AS

T 1

PA

NE

L

2 E

AS

T 2

PA

NE

L

2 MAIN EAST DEV.

2 EAST 2A

2 EAST 2B

2 E

AS

T 4

PA

NE

L

2 EAST 2C 2 E

AS

T 6

PA

NE

L

2 E

AS

T 8

PA

NE

L

2 E

AS

T 1

2 P

AN

EL

2 E

AS

T 1

4 P

AN

EL

2 E

AS

T 1

6 P

AN

EL

2 EAST 20 B PANEL

2 EAST 20 E PANEL

2 EAST 20 D PANEL

2 EAST 20 C PANEL

6 N

OR

TH

EA

ST

8 N

OR

TH

EA

ST

10

NO

RT

HE

AS

T

12

NO

RT

HE

AS

T

14

NO

RT

HE

AS

T

18

NO

RT

HE

AS

T

22

NO

RT

HE

AS

T

24

NO

RT

HE

AS

T

1 EAST 3A

26

NO

RT

HE

AS

T

1 E

AS

T L

ON

GW

AL

L 1

1 E

AS

T L

ON

GW

AL

L 2

1 E

AS

T L

ON

GW

AL

L 3

1 E

AS

T L

ON

GW

AL

L 4

1 EAST L4-B

1 E

AS

T 5

PA

NE

L

1 E

AS

T 7

PA

NE

L

1 E

AS

T 9

PA

NE

L

1 NORTHEAST DEV.

BLOCK A

BLOCK B

BLOCK C

60

5 N

OR

TH

DE

V.

1 NORTHEAST DEV.

1 MAIN EAST DEV.

BLOCK R

BLOCK P

BLOCK N

BLOCK F

2 N

OR

TH

3 N

OR

TH

4 N

OR

TH

BLOCK H

BLOCK L

BLOCK J

2 N

OR

TH

EA

ST

4 N

OR

TH

EA

ST

1 E

AS

T 1

DE

V.

1 EAST 1A

1 EAST 1B

1 EAST 1C

1 E

AS

T 2

DE

V.

1 EAST 2D

1 EAST 2A

1 S

OU

TH

EA

ST

2 S

OU

TH

EA

ST

3 S

OU

TH

EA

ST

57

3 S

OU

TH

DE

V.

57

9 N

OR

TH

2 N

OR

TH

EA

ST

1 P

AN

EL

2 N

OR

TH

EA

ST

3 P

AN

EL

2 EAST 2D

2 EAST 2E

2 EAST 2F

42

3 W

ES

T 7

PA

NE

L

42

3 W

ES

T 9

PA

NE

L

42

3 W

ES

T 1

2 P

AN

EL

42

3 W

ES

T 1

0 P

AN

EL

42

3 W

ES

T 1

1 P

AN

EL

42

3 W

ES

T 8

PA

NE

L

42

3 W

ES

T 6

PA

NE

L

42

3 W

ES

T 4

PA

NE

L

42

3 W

ES

T 5

PA

NE

L

42

3 W

ES

T 3

PA

NE

L

42

3 W

ES

T 1

PA

NE

L4

23

WE

ST

2 P

AN

EL

59

2 S

OU

TH

DE

V.

59

2 S

OU

TH

DE

V.

1 EAST L4-A

1 MAIN EAST DEV.

1 EAST 3C

1 E

AS

T 3

PA

NE

L

2 EAST 20 A PANEL

2 E

AS

T 2

0 P

AN

EL

2 E

AS

T 1

8 P

AN

EL

2 E

AS

T 3

PA

NE

L

LONGWALL #5

1 E

AS

T 6

PA

NE

L

1 EAST 6 P E BLOCK

1 EAST 6 P D PANEL

1 EAST 6 P B PANEL

1 E

AS

T 6

PA

NE

L B

NO

RT

H

1 MAIN EAST DEV.

LONGWALL #4

LONGWALL #6

LONGWALL #7

LONGWALL #8

LONGWALL #9

2 EAST 20 F PANEL

1 EAST BLEADER

2 NORTHEAST DEV.

1 NORTHEAST DEV.

2 MAIN EAST DEV.

423 WEST DEV.

452 WEST DEV.

57

5 N

OR

TH

DE

V.

59

2 N

OR

TH

DE

V.

60

5 N

OR

TH

DE

V.

59

2 N

OR

TH

DE

V.

3 Main East Dev.

3 E

as

t 1

5 P

an

el

3 E

as

t 2

3 P

an

el

3 E

as

t 1

7 P

an

el

3 E

as

t 1

9 P

an

el

3 E

as

t 2

1 P

an

el

3 E

as

t 9

Pan

el

3 E

as

t 7

Pan

el

3 E

as

t 5

Pan

el

3 E

as

t 3

Pan

el

3 E

as

t 1

Pan

el

2 N

OR

TH

EA

ST

5 P

AN

EL

3 N

ort

he

as

t 1P

3 N

ort

he

as

t 3P

3 N

ort

he

as

t 5P

3 N

ort

he

as

t 7P

3 N

ort

he

as

t 9P

3 N

ort

he

as

t 11

P

3 NORTHEAST DEVELOPMENT

2 NORTHEAST DEVELOPMENT

57

5 N

OR

TH

DE

VE

LO

PM

EN

T

59

2 N

OR

TH

DE

VE

LO

PM

EN

T

3 N

ort

he

as

t 13

P

20

NO

RT

HE

AS

T

16

NO

RT

HE

AS

T

1 EAST 3B

1 EAST 2B

1 EAST 2C

2 EAST 1C

4 S

OU

TH

EA

ST

SO

UT

HE

AS

T 1

E

3 NORTHEAST DEVELOPMENT

3 Main East Dev.3 Main East Dev.3 Main East Dev.

3 E

as

t L

on

gw

all

11

3 E

as

t L

on

gw

all

10

3 E

as

t L

on

gw

all

9

3 E

as

t L

on

gw

all

7

3 E

as

t L

on

gw

all

8

3 E

as

t L

on

gw

all

6

3 E

as

t L

on

gw

all

5

3 E

as

t L

on

gw

all

4

3 E

as

t L

on

gw

all

3

3 E

as

t L

on

gw

all

2

3 E

as

t S

ou

th B

leed

ers

3 E

as

t L

on

gw

all

1

3 Main East Dev. 3 Main East Dev.

New Return 9 shaft

Old LW Block

New LW Block 2004

Future Block 2007

Intake Shaft

Old Return Shaft

Ventilation issues: Mine Closure for Solution Mining - Tg Soda Ash, 2006

• Bulkhead shaft bottom to protect pillars below plant for solution mining

• Maintain mine ventilation during process

• Diesel Equipment/CH4• Short circuit main fan air on

surface and at shaft bottom – reduce pressure, mine flow 150k to 60k cfm

• Sealing Sequence – East, South (1BH), North (3BH)

Return

Intake

MainReturn

Bulkheads

Move to NIOSH Spokane 2008

• Thanks to Jurgen Brune, Floyd Varley• Research Metal Non-metal ventilation and mine fires

Validate VentgraphProgram using 1972 USBM SunshineMine Fire Data

Booster Fan/Recirculation Study at Large Room and Pillar Longwall Trona Mine

(Martikainen)

Test panel detail

District Recirculation Fire Simulation

Boxes -Airflow m3/s

Fan Airflow 17.8 m3/s , 38k cfm

Smoke - RED

RecirculationFan Location

Program –Ventgraph

Remember:

• Every day you make a difference in miner’s health, safety and quality of work

environment.

Thank You!May 2nd, 40th Anniversary of Sunshine Fire

Questions or Comments?CPritchard@cdc.gov

509-354-8021

Recommended