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1.2 Million Reasons for Partnering with SEW-Eurodrive:
The Complete Modular Program for Greater Drive Engineering Efficiency
Program Overview
Geared Motors \ Drive Electronics \ Drive Automation \ Services
Contents2
The know-how and quality of a global player 3
AC motors and brakemotors 6
Gear units and gearmotorsParallel shaft gear units and gearmotors 8Parallel helical gear units and gearmotors, incl. reduced backlash 8Compact parallel helical gear units and gearmotors, incl. reduced backlash 8Low-backlash planetary gear units and gearmotors 9
Right angle gear units and gearmotorsHelical-bevel gear units and gearmotors, incl. reduced backlash 10Helical-worm gear units and gearmotors 10TorqLOC® 10SPIROPLAN® gearmotors 11Helical-bevel servo gear units 11
High-torque industrial gear unitsMC Compact Series (up to to 600,000 lb-in) 12P Series (up to to 4,000,000 lb-in) 12M Series (up to to 1,600,000 lb-in) 13Q Series (up to to 10,500,000 lb-in) 13CN Series (up to to 6,034,000 lb-in) 13
Gearmotors for overhead trolley systemsLight load 14Heavy load 15
Variable-speed gearmotorsVARIGEAR® wide V-belt variable speed gearmotors 16VARIMOT® friction-disc variable speed gearmotors 16
Electronically controlled drivesMOVIDRIVE® drive inverters 17MOVITRAC® 07 frequency inverters 18
ServomotorsSynchronous servomotors 19
Decentralized Drive SystemsFieldbus interfaces, field distributors and hybrid cables 20MOVIMOT® – the smart gearmotor with integrated frequency inverter 21MOVI-SWITCH® – the smart gearmotor with integrated switching & protection 21
From a service perspectiveThe support of a drive engineering partner 22Interactive software tools that simplify design and commissioning 23
3The know-how and quality of a global player
For more than eight decades SEW-Eurodrive has been recognized as a leader in the manufacture of
drive products for industry worldwide. The reason is simple: we offer unsurpassed engineering know-how
that has pioneered the world’s largest selection of modular systems, built with uncompromising quality. In
doing so, we lay the foundation for ever greater efficiencies in today’s automated production environment.
SEW-Eurodrive – a global drive engineering partner you can rely on.
Our customers trust us because we combine our know-how with quality that continually sets new
global standards. At SEW-Eurodrive, our commitment to quality starts with the selection of raw
materials and continues throughout the production process. Rigorous quality inspections are
performed at every stage of manufacture. The result is a vast range of highly reliable mechanical
and electronic drive products that deliver extremely long service life.
Quality is also reflected in our outstanding product design. Drawing on diverse practical experience,
our engineers constantly strive towards developing more efficient, higher performance drive
technology. This fundamental approach is not only the basis for the innovative products we
offer today – but serves as a state-of-the-art platform for the drive solutions of tomorrow. The
SEW-Eurodrive modular program is the world’s most advanced standard for meeting the increasingly
demanding requirements of today’s drive applications.
SEW-EURODRIVE – a reliable global partner
Long-term quality planning
The know-how and quality of a global player4
As a global company, and a supplier to all sectors of industry across North America, at
SEW-Eurodrive we are continually improving our products and processes to meet the
world’s highest quality standards. Driven by competitive global markets, the North American
automotive industry continues to place unprecedented demands on its partner suppliers.
For the past several years, we have been one of a select few global manufacturers to meet
the new quality standard adopted by the automotive industry – ISO/TS 16949. With its
larger scope, ISO/TS 16949 exceeds existing standards such as VDA 6.1 or QS 9000.
SEW-Eurodrive therefore meets the highest currently certifiable quality standard which is
recognized worldwide. Users of drive technology from all industries will profit from our
products and systems being engineered to the demanding quality standards set by the
North American automotive industry.
Exceeding demanding standards – worldwide
We’re driving the world, with innovative drive productsand systems that deliver superior performance for a vast range of applications in every industry – from automotive production to building materialsmanufacturing, from food & beverage handling tometals processing. When you choose drive technology“made by SEW-Eurodrive” you are getting a returnon your power transmission investment that is second to none.
With nine North American assembly plants supplied by nine global manufacturing centers, more
than 90 technical sales offices and hundreds of distributors and support specialists from coast
to coast – SEW-Eurodrive can provide local service and support to the same certified global
quality standard that goes into manufacturing our drives, no matter where you are located.
SEW sales engineers and service professionals offer consultation, analysis and project planning
support based on the experience gained from a vast number of applications worldwide. In
addition, our North American parts manufacturing and assembly capability enables us to supply
custom solutions, while ensuring quick delivery and reliable startup on site. With the latest
documentation and information available via the Internet, and nationwide 24-hour on-call service
seven days a week, we offer a level of customer support that is unequaled in the drive industry.
At SEW-Eurodrive, our people are among the most knowledgeable and accessible in the industry.
We welcome dialog with our customers, not only because of the opportunity it gives us to add
value to their applications, but for the invaluable feedback it provides on the performance of
our products. Worldwide, this ongoing information exchange empowers some 9,000 employees
to develop advanced technology and solutions that exceed our customers’ expectations.
North American assembly and service, backed by global manufacturing resources
5The know-how and quality of a global player
With modular drive components manufactured
centrally in production sites throughout Europe
and the US and final assembly and custom
modifications performed in regional assembly
plants across North America – SEW-Eurodrive
offers responsive, single-source delivery and
service capability in national and local markets.
AC motors and brakemotors6
– Compact size meets minimum space requirements
– Robustly engineered for versatile performance
– Various configurations, supported by a large variety of accessories
– Low-noise operation
Meeting the challenge of every application
SEW-Eurodrive AC gearmotors are perfectly matched to deliver low speeds and high
torques. Each of our gearmotors is the combination of an AC motor and speed reduction
gear unit in an extremely compact design, achieved by incorporating the motor shaft as
part of the first gear stage.
They can be operated directly on the supply network at 60 Hz (50 Hz optional) –
single-speed or two-speed – as well as infinitely variable speed using SEW-Eurodrive
variable frequency inverters.
The perfect speed and torque for every drive
SEW-Eurodrive AC motors are engineeredwith high power density to deliver plenty ofoverload capacity and high reliability, andare available in a wide range of designsoffering proven features, such as:
In addition to our diverse range of ACmotors, we offer numerous mountingoptions, including gear units with inputshafts and adapters for mounting NEMA orIEC standard motors, as well as adjustablemotor mounting platforms for mounting the motor above the gear unit.
7AC motors and brakemotors
– Stepless electronic speed control availableusing MOVIDRIVE® (see page 17) or MOVITRAC® (see page 18) inverters
– Optionally available functions include:temperature monitoring, forced cooling,additional flywheel mass, manual brakerelease (locking and independently reengaging),plug connectors (IS/AS../AM.., tachometerand position encoder), brake rectifier for DINrail mounting, brake rectifier with specialfeatures, e.g., heating function to preventmoisture condensation
AC squirrel-cage brakemotors from SEW-Eurodrive feature integrated DC-energized safety disc
brakes. The brake control system is installed in the terminal box as standard, or can optionally
be supplied in a control cabinet design. The patented 2-coil brake system is engineered
for extremely short reaction and response times to provide high starting frequencies and
positioning accuracy.
Additional features:– Low maintenance and long-term
reliability due to high brake service life– “Fail-safe” braking– Selectable braking torque– Noise-suppressed brake– Inverter duty– MOVIMOT® drive motors up to 5 hp
with integrated frequency inverter (see page 21)
– MOVI-SWITCH® drive motors up to 5 hpwith integrated switching function andprotection feature (see page 21)
Power range [hp] 0.08 to 100
Synchronous speeds at 60 Hz [rpm]
– single-speed 900 / 1200 / 1800 / 3600
– two-speed 1800/3600 / 1200/3600 / 900/3600 / 900/1800
Frequency [Hz] 60 Hz (50 Hz optional)
Voltage [V] range 208 to 575
Multiple voltage at 60 Hz (50 Hz opt.) 200, 230 / 460, 575 for 2-, 4-, 6-, 8-pole motors
Enclosures IP54, upon request IP55 / IP56 / IP65 / IP66
Gear units and gearmotors8
With six single-stage and fourteen two- andthree-stage gearing configurations coveringa torque range from 275 to 159,300 lb-in,SEW helical gearmotors are available tomeet the most demanding performance andspace requirements.
– Single-stage RX-Series and two- andthree-stage R-Series with high permissibleoverhung loads
– Foot, flange or combined foot-flangemounting options
– Special RM design available with extendedbearing housing for agitator applications
Parallel helical gear units and gearmotors
SEW-Eurodrive manufactures parallel shaft gear units and gearmotors with parallel helical, compact
parallel helical or planetary gear reduction, and a variety of mounting options. Engineered for high
efficiency and high endurance, our state-of-the-art helical gearing is available in a wide range of
torques, gear ratios and output speeds – in finely stepped increments – to meet the exact needs
of your application.
Parallel shaft gear units and gearmotors
theSnuggler® F-Series compact parallel shaft helical gearmotors are ideally suited for applicationswhere mounting space is restricted. Available in foot, flange and shaft mounted versions.
Compact parallel helical gear units and gearmotors
1) The values listed refer to a supply frequency of 60 Hz and reflect the combined outputs achieved using SEW-Eurodrive single-stageor multi-stage gear units with 2-, 4-, 6- and 8-pole or two-speed AC motors.
RX-Series1) (single-stage)
Output speed range 90 to 2,700 rpm
Output torque Up to 7,350 lb-in
Motor power range 0.08 to 112 hp
R-Series1) (two- and three-stage)
Output speed range 0.01 to 1,093 rpm
Output torque Up to 159,300 lb-in (reduced backlash version also available)
Motor power range 0.08 to 434 hp
F-Series1) (two- and three-stage)
Output speed range 0.01 to 931 rpm
Output torque Up to 159,300 lb-in (reduced backlash version also available)
Motor power range 0.08 to 337 hp
9Gear units and gearmotors
Gear units and gearmotors
The low backlash PSF/PSKF planetary servo gear units from SEW EURODRIVE in single-stage and
two-stage design are very compact and provide high torques and overhung loads. They are available
in eight sizes with high torsional rigidity in a torque range of 25 ... 3,000 Nm (221 ... 26,550 lb-in)
and can be accelerated with torques of up to 4,200 Nm (37,170 lb-in).
The low backlash PSF/PSKF planetary
servo gear units with flange-block shaft
are characterized by an extremely high
torsional rigidity and torque range from
55 ... 1,750 Nm (487 ... 15,488 lb-in)
and can be operated with acceleration
torques of up to 2,500 Nm (22,125 lb-in).
Transmission elements on the output side
are directly mounted to the rotating output
flange according to the EN ISO 9409
standard. The positive connections
throughout guarantee high safety factors
and prevent positioning deviations.
The compact design of the flange-block
version reduces installation space and
costs since there is no need for additional
clamping rings and couplings.
Low backlash PSBF planetary servo gear units with flange-block shaft
Size MN Ratios CircumferentialNm / lb-in single-stage two-stage backlash[‘]
220 55 / 487 5, 7, 10 20, 25, 28, 35, 40, 6, 3, 149, 70, 100
320 110 / 977 15, 20, 25, 28, 35
520 300 / 2,655 40, 49, 70
620 600 / 5,310 20, 25, 28, 35, 40 4, 2, 1
820 1,750 / 15,488 49, 70, 100
Low backlash PSF/PSKF planetary servo gear units with solid shaft
Size MN Ratios CircumferentialNm / lb-in single-stage two-stage backlash[‘]
120 25 / 221 3, 4, 5, 7, 10 16, 20, 25, 28 8, 4, 2
220 55 / 487 35, 40, 49, 70 6, 3, 1
320 110 / 977 100
520 300 / 2,655
620 600 / 5,310 4, 5, 7, 10 4, 2, 1
720 1,000 / 8,850
820 1,750 / 15,488
920 3,000 / 26,550
Gear units and gearmotors10
SEW-Eurodrive helical-bevel gearmotorsoffer remarkably high efficiency for significantenergy savings in a variety of applications.Their long life and maintenance-free performance make them ideal for use with
high endurance in both directions of rotation
– Available in foot, flange and shaftmounted versions
Helical-bevel gear units and gearmotors
Individually matched for torque and speed,SEW-Eurodrive helical-worm drives haveproven themselves for decades, deliveringhigh operational efficiency across all sectors
of industry. With torques from 380 to35,400 lb-in and high ratios at the wormgear stage, these gearmotors offer a powerful yet cost-effective drive solution.
Helical-worm gear units and gearmotors
A wide range of right angle gear units and gearmotors are available from SEW-Eurodrive, with helical-bevel, helical-worm and
Spiroplan® gearing, as well as two-stage helical-bevel gearing for servo applications. Offered in foot, flange or shaft mounted
configurations, SEW right angle gearmotors are particularly well suited for applications where mounting space is restricted.
Right angle gear units and gearmotors
AC asynchronous motors, as well as withasynchronous and synchronous servomotors.– K-Series three-stage helical-bevel
gearmotors provide high efficiency and
– S-Series two-stage helical-worm gearmotors offer large reduction ratiosfrom the worm gear stage and extremelylow-noise operation
SEW-Eurodrive’s TorqLOC® patented keyless hollow shaft designsimplifies shaft mounting with the F-Series (theSNUGGLER®), K-Series(helical-bevel) and S-Series (helical-worm) reducers, resulting intime and cost savings for users and OEM’s.
TorqLOC®
K-Series1) (three-stage)
Output speed range 0.01 to 882 rpm
Output torque Up to 442,500 lb-in (reduced backlash version also available)
Motor power range 0.08 to 616 hp
S-Series1) (two-stage)
Output speed range 0.01 to 516 rpm
Output torque Up to 35,400 lb-in
Motor power range 0.08 to 47 hp
1) The values listed refer to a supply frequency of 60 Hz and reflect the combined outputs achieved using SEW-Eurodrive single-stageor multi-stage gear units with 2-, 4-, 6- and 8-pole or two-speed AC motors.
11Gear units and gearmotors
With the new BS right angle helical-bevel servo gear units, it’s now possible to use servo drives
in applications where space restrictions do not permit conventional in-line installation. These
two-stage servo units are equipped with high-endurance, wear-free helical-bevel gearing.
Both the bevel gear output stage and helical input stage are characterized by their low backlash
and low-noise operation. SEW-Eurodrive helical-bevel servo gear units are available with
circumferential backlash of <6 or <3 angular minutes, delivering output torques from 354 to
13,265 lb-in, and can be accelerated to torques of up to 19,897 lb-in.
Helical-bevel servo gear units
1) The values listed refer to a supply frequency of 60 Hz and reflect the combination options of SEW-Eurodrive gear units with 4-, 6- and 8-pole or two-speed AC motors.
Thanks to their unique steel-on-steel gearing and wear-free, low-noise engineering, SEW single-stage SPIROPLAN® right angle gearmotorsdevelop their power extremely reliably and quietly. The SPIROPLAN®’s compact and rugged, lightweight aluminum housing makes installationeasy in applications where space is limited. Can be mounted vertically or horizontally.
SPIROPLAN® gearmotors
SPIROPLAN® Series1) (single-stage)
Output speed range 11 to 210 rpm
Output torque Up to 620 lb-in
Motor power range 0.08 to 1.0 hp
BSF / BSBF / BSHF helical-bevel servo gear units
Design versions:
BSF with B5 flange and solid shaft
BSBF with B5 flange and flange-block shaft
BSHF with B5 flange and hollow shaft with shrink disc
Size MN Ratios CircumferentialNm / lb-in two-stage backlash[‘]
202 40 / 354 3, 4, 6, 8, 10, 15, 20, 25 6, 3
302 80 / 707 3, 4, 6, 8, 10, 15, 20, 25, 30
402 160 / 1,415
502 320 / 2,830 3, 4, 6, 8, 10, 15, 20, 25, 30, 35
602 640 / 5,660 3, 4, 6, 8, 10, 15, 20, 25, 30, 35, 40
802 1500 / 13,265
High-torque industrial gear units12
MC Compact Series (up to to 600,000 lb-in)
The MC Compact’s parallel shaft design provides for anextremely low-maintenance drive that fits in very tightspaces. The eight models in this series enable you tofine tune exactly the right solution for your requirements,and can be mounted in virtually any position in applicationssuch as heavy conveyor systems, large mixers and traveldrives for cranes.
SEW-Eurodrive offers five series of high-torque industrial gear units, each one exhibiting
impressive technical and performance characteristics. Whether assembled from standard
production or individual gear units engineered to particular customer specifications – SEW
industrial drives outperform in every application, from travelling cranes to heavy material
handling to shipbuilding, or in the energy, forestry, mining and process industries.
Power for every application
P Series (up to 4,000,000 lb-in)
SEW-Eurodrive P Series combination planetary gear unitsare designed with the motor mounted integrally to theinput of the planetary gear unit – no traditional couplingsor adapter flanges are required. Both inline co-axial andright angle configurations are available. And the P Seriesis a standardized product, so you can order it directly fromour catalog, saving time and money. Ideal wherever largeloads must be moved at low speeds.
Reduction ratios and torques
Helical, bevel-helical gear units: 2- and 3-stageReduction ratios of 7:1 to 112:1
Rated torque [lb-in] Up to 600,000 lb-in
Reduction ratios and torques
Power Range 1 to 180 hp
Rated torque [lb-in] Up to 4,000,000 lb-in
13High-torque industrial gear units
M Series (up to 1,600,000 lb-in)
The M Series is often referred to as the “big brother” of the MC Compact. A compact drivewith three times the torque of the MC, the M Series delivers a whole lot of power, consideringthe small space it requires. Available in up to nine sizes, depending on mounting position, theM Series is easily adapted to industrial applications in the water treatment, pulp & paper andmining/aggregate industries, to name just a few.
CN Series (up to 6,034,000 lb-in)
The CN Series helical and bevel-helical gear units are the perfect platform for customer-specificapplications and highly customized machines or systems where a standard gear unit might not do the job. Various auxiliary modules are available which mount easily on the input and output side of the unit to provide unmatched versatility for applications from mining to craneconstruction to chemical processing.
Q Series (up to 10,500,000 lb-in)
In the world’s largest applications where giant parabolic mirrors scan the sky, or hugeobservatory and stadium roofs must be opened, enormous forces are necessary to movethe heavy loads involved. In these and equally demanding industrial applications, our ultra-powerful Q Series planetary gear units get the job done. What’s more, their versatilitymakes them easily customizable for special applications.
Reduction ratios and torques
Helical gear unit: 2-, 3- and 4-stageReduction ratios of 6.3:1 to 400:1
Helical, bevel-helical: 3-, 4- and 5-stageReduction ratios of 14:1 to 1,800:1
Gear unit design Gear unit designVertical mounting position rated torque [lb-in] Horizontal mounting position rated torque [lb-in]up to 1,600,000 Up to 1,600,000
Reduction ratios and torques
Planetary gear unit: Reduction ratios of 20:1 to 480:1
Rated torque [lb-in] Up to 10,500,000
Reduction ratios and torques
Helical gear unit: 1-, 2-, 3- and 4-stageReduction ratios of 1:1 to 710:1
Bevel-helical gear unit: 1-, 2-, 3-, 4- and 5-stageReduction ratios of 1:1 to 3,150:1
Rated torque [lb-in] Up to 6,034,000 lb-in
Gearmotors for overhead trolley systems14
SEW-Eurodrive gearmotors for overhead trolley systems are available in nine sizes. Matched
torques available in graduated increments deliver long-term performance along with the
flexibility to handle the most diverse tasks.
Optimally matched to conveyor capacity, conveyor speed and carrying load
SEW trolley drives for light-load applicationsare very quiet, and comply with C1 (VDI RL-3643) standards. Engineered with an extremelyreliable clutch, these drives deliver:
Light load
Absolute reliability and low-noise operation for light-load applications
– Low maintenance; for example, theHW30 is lubricated for life to provideeasy serviceability and high productivity
– Smooth running, vibration-free operation– Very low noise for use in workstations – Compact, space-saving design
Type Maximum Permitted Speed Ratios Shafttorque wheel * [fpm] d x l [lb-in] load [lbs] [mm]
SPIROPLAN®- 620 1,260 29 to 267 8.2:1 to 75:1 20 x 35 /gear unit HW30 25 x 35
Helical-worm 1,150 1,460 11 to 299 7.28:1 to 201:1 20 x 35 /gear unit HS40 25 x 35
* With wheel diameter 4.9 in. and input speed = 1,700 rpm
15Gearmotors for overhead trolley systems
High capacities and absolute reliabilityfor heavy-load applications
All sizes
– Suitable for maximum loading (wheel loads up to 8,100 lbs)
– Gear ratios for precise speed matching
– Available with integrated MOVIMOT®
inverter or MOVI-SWITCH® integratedswitching and overload protection
Over the years, there has been a trend in heavy-duty trolley systems towards increasing
working loads. To meet this need, we have taken advantage of the greater efficiency
of helical-bevel gearing to expand the SEW-Eurodrive large trolley drive product line,
in addition to our traditional helical-worm gearing.
Heavy load
Type Maximum Permitted Speed Ratios Shafttorque wheel * [fpm] d x l[lb-in] load [lbs] [mm]
HS41 1,635 2,250 17 to 483 7.28:1 to 201:1 25 x 35
HS50 5,310 4,160 17 to 483 7.28:1 to 201:1 30 x 60 / 35 x 70
HS60 5,310 5,620 16 to 465 7.56:1 to 217.41:1 45 x 90
Type Maximum Permitted Speed Ratios Shaft[in] torque wheel * [fpm] d x l
[lb-in] load [lbs] [mm]
HK30 1,770 2,250 33 to 656 5.36:1 to 106.38:1 25 x 35
HK40 3,540 4,160 27 to 605 5.81:1 to 131.87:1 30 x 60 /35 x 70
HK50 5,310 5,620 24 to 266 13.25:1 to 145.14:1 45 x 90
HK60 7,250 8,100 24 to 266 13.22:1 to 144.79:1 55 x 110
* With wheel diameter 7.9 in. and input speed = 1,700 rpm
Variable-speed gearmotors16
SEW-Eurodrive’s VARIGEAR® and VARIMOT® mechanically-adjustable gearmotors can incorporate any type of SEW modular
gear reduction to deliver low output speeds and high torque for a wide range of variable-speed applications. Low-speed
combinations are possible using helical, parallel shaft helical, helical-bevel and helical-worm gearing. Available in foot- or
flange-mount design, our mechanically variable-speed gear units can also be used without additional reduction for direct
machine drive.
Speed adjustment is typically mechanical using a handwheel, or electromechanical using a servomotor. However, utilizing
pole-changing motors it is possible to expand the speed range of SEW-Eurodrive variable-speed gearmotors even further.
Mechanical stepless speed variation for robust performance
Available in VU and VZ mounting configurations,VARIGEAR® V-belt variable-speed gearmotorsdeliver up to 60 hp, with ratios of 1:4, 1:6or 1:8. In addition to the numerous SEW
gearing combinations possible, their optionalU- or Z-flow configuration allows for simplefine tuning to accommodate variousmachine designs.
VARIGEAR® wide V-belt variable-speed gearmotors
VARIMOT® D-Series friction-disc variable-speed gearmotors deliver up to 15 hp, withratios of 1:4 or 1:5. The contact pressure
between the drive and friction discs,required for torque transmission,is automatically self-adjusting.
VARIMOT® friction-disc variable-speed gearmotors
VARIGEAR® Maximum Possible Max. speed range formotor power configuration ventilation design
ventilated closed
VU/VZ 01 1 hp U or Z 1 : 5 1 : 5
VU/VZ 11 2 hp U or Z 1 : 7 1 : 6
VU/VZ 21 5 hp U or Z 1 : 8 1 : 6
VU/VZ 31 7.5 hp U or Z 1 : 8 1 : 6
VU/VZ 41 15 hp U or Z 1 : 6 1 : 6
VU 51 30 hp U 1 : 6 –
VU 6 60 hp U 1 : 4 –
VARIMOT® Maximum Maximummotor power speed range
D 16 1 hp 1 : 5
D 26 3 hp 1 : 5
D 36 7.5 hp 1 : 5
D 46 15 hp 1 : 4
17Electronically controlled drives
VFC: With or without encoder feedback,MOVIDRIVE®’s VFC mode provides highdynamics and high speed stability for standard asynchronous applications.
CFC: MOVIDRIVE®’s CFC mode with closed-loop feedback provides forhighly dynamic speed control for both asynchronous AC motors (5000:1speed range) and AC servomotors(>3000:1 speed range). Torque risetimes are extremely short.
MOVIDRIVE® universal motor controllers deliver advanced functionality and versatility for precise
control of asynchronous and permanent magnet synchronous motors, in both conventional and highly
dynamic servo applications. In fact, using an encoder, MOVIDRIVE®’s intelligent control can even be
used to enable asynchronous drives to achieve servo characteristics. Modular and expandable, these
powerful drive inverters offer a versatile, cost-effective control solution for a broad range of drive
applications – from simple to the highly complex.
Available with two control modes, VFC (Voltage Flux Control) and CFC (Current Flux Control),
MOVIDRIVE® provides programmable control for both sensorless vector and closed-loop applications.
MOVIDRIVE® features the intelligent IPOSplus® positioning to sequence control system as a standard
feature. For all applications, IPOSplus® makes no compromises when it comes to precision because
it uses the exact and highly-dynamic control properties of the drive inverter. The user can set the
programming to either Windows® programming or high-level language. Thanks to the direct access
to all the internal inverter parameters, IPOSplus® is fast and flexible. The result is a diverse movement
controller that can be tailored to meet the individual requirements of the system. The variety of
options available in MOVIDRIVE® means that the system can be extended at any time in accordance
with the modular concept.
It is also possible to use the pre-programmed control programs, the application modules.
These application modules or the technology functions "electronic cam disc" and "internal
synchronous operation" enable MOVIDRIVE® to take over the function of a position controller,
flying saw or other application solutions. At the same time, it offers quick parameter settings
rather than time-consuming programming. Simply enter the mechanical data and load the
program in the drive inverter, and it is ready for operation!
Intelligent drive inverters for automated motor control
Standard or application version –the right solution to meet any requirements
230V equipment 460V equipment
Connection voltage [VAC] 3 x 200 to 240 ± 10 % 3 x 380 to 500 ± 10 % @ 50/60 Hz ± 5% @ 50/60 Hz ± 5%
Power range [hp] 2 to 50 2 to 175
Fieldbus interface PROFIBUS, INTERBUS, CAN, CANopen, DeviceNet
Electronically controlled drives18
MOVITRAC® 07’s integrated control unitmakes startup and operation easy. Simplyenter the drive data using the operator keypadand speed control potentiometer, and yourapplication is ready to run. PC-based programming via SEW’s MOVITOOLS® softwareprovides additional operating convenience and diagnostic status monitoring.
In addition to its user-friendly installation,MOVITRAC® 07 offers highly reliable connection technology. EMC-compliantwiring of all motor and control cables issupported by integrated shield clampingoptions.
When a quick, simple electronic control solution is needed, MOVITRAC® 07 is more than
up to the task. This compact variable frequency drive combines many of the features and
functions of its larger relatives, to deliver economical AC motor control for less complex
applications such as pumps, fans, agitators, turntables and conveyors, to name just a few.
MOVITRAC® 07 frequency inverters: Simple and economical
MOVITRAC® 07 230V equipment
Connection voltage [VAC] 1 x 200 to 240 ± 10% @ 50/60 Hz ± 5%3 x 200 to 240 ± 10% @ 50/60 Hz ± 5%
Speed range [rpm] Up to 5,500 max.
Power range [hp]- single-phase 0.5 to 3- three-phase 0.5 to 40
MOVITRAC® 07 460V equipment
Connection voltage [VAC] 3 x 380 to 500 ± 10% @ 50/60 Hz ± 5%
Speed range [rpm] Up to 5,500 max.
Power range [hp] 0.75 to 40
19Servomotors
DS/CM synchronous servomotors
SEW-Eurodrive synchronous servomotorsdeliver excellent dynamic performance andcan be very precisely controlled. Their permanent, rare-earth magnets provide lowmass inertia, enabling these motors toquickly deliver high torque in response tospeed change commands. A resolver-basedfeedback system is standard. However,increased flexibility can be achieved with anoptionally mounted high-resolution (sin/cos)absolute encoder.
Highly precise, continuously variable speedcontrol is available using our MOVIDRIVE® ordrive inverters. SEW DS and CM synchronousservomotors can be overloaded up to 400%.An optional fully integrated “fail-safe” discbrake provides reliable holding and emergencybraking, even with the voltage switched off.
Synchronous servomotors
Static torque at rated speed Mass inertia [10-4 Kgm2][10-3 lbft2]
2000 rpm 3000 rpm 4500 rpm 6000 rpm Motor Brakemotor
5 ... 68 Nm 1 ... 68 Nm 1 ... 68 Nm 1 ... 21 Nm 0.48 ... 189 0.83 ... 209
44 to 600 lb-in 9 to 600 lb-in 9 to 600 lb-in 9 to 186 lb-in 1.14 to 448 1.97 to 496
Decentralized drive systems20
Decentralized drive control using standard fieldbus communications
A leader in drive decentralization for the better part of a decade, SEW-Eurodrive has engineered unique decentralized
control technology that takes advantage of the proven reliability of standard fieldbus communications, to replace conventional
centralized switchgear, controls and cabling for dramatic savings in materials and installation costs.
Daisy chaining the power and bus communication, the patent-pending SEW-Eurodrive design enables the controller to be
placed on or near the geared motor, not only providing a substantial reduction in branch circuit cabling, but offering related
benefits that include faster system startup, simpler maintenance and easier future expansion.
A simpler, more compact drive solution thatdelivers significant cost benefits
Group motor installation architecture
Fieldbus interfaces. SEW-Eurodrivedecentralized control systems are designedto interface with a variety of standard fieldbus networks. The bus network allowsfor the exchange of important data, includingcontrol, speed, ramp, drive status, fault indication and output current, as well as I/Ostatus and control.
Field distributors. The heart of the decentralized system, SEW’s innovative fielddistributor technology integrates the disconnectswitch, VFD, motor brake control and buscommunications into one unit, acting as ajunction box to route power and communicationsto the individual drives.
Hybrid cables. Specially designed hybridcables combine power transmission, controlvoltage and communications within a singlepre-fabricated shielded cable ensuring optimal EMC shielding. Their fast, easy connection lets you pre-install, stage andtest the system off-site, reducing the plantdowntime required for installation and setup.
SEW-Eurodrive’s decentralized control architecture takes a modular approach, allowing groups of motors to be wired
as an individual motor normally would be. Fully UL and cUL listed, the SEW system meets US National Electric Code
(NEC) requirements for group motor installation. Local I/O connections are via standard M12 sealed micro-connectors
for convenient, low-cost sensor/actuator integration.
21Decentralized drive systems
SEW-Eurodrive’s MOVIMOT® smart gearmotor offers cost-effective sensorless vector control, withor without 4-quadrant braking, for decentralized or centralized variable-speed applications from0.5 to 5 hp. Easily retrofitted in the field, this space-saving VFD mounts directly on standard SEWmotors and is available for all gearing types and mounting options.
In addition, the MOVIMOT® design allows for the connection of an external, fail-safe emergencystop relay, ensuring protection against restart according to safety Category 3 of EN 954-1.
For simpler decentralized applications requiring safe constant-speed bi-directional operation up to 5 hp, SEW-Eurodrive offers the cost-effective MOVI-SWITCH®. This compact and robust gearmotor provides built-in switching and protection, eliminating the cabling and space normallyrequired in the switching cabinet for these functions.
MOVIMOT® – the smart gearmotor with integratedfrequency inverter
MOVI-SWITCH® – the smart gearmotor with integratedswitching & protection
Connection voltage [VAC] 3 x 380 to 500 ± 10% @ 50/60Hz
3 x 200 to 240 ± 10% @ 50/60Hz
Motor frequency range [Hz] 2 to 100
Control supply voltage 24 VDC external, local supply available as option
Enclosure IP54, optional IP55, IP65
Ambient temperature -25°C to +40°C
Control via binary signals Inputs for CW/stop, CCW/stop, setpoint switch modeisolated signal relay2 fixed setpoints1 ramp for acceleration / deceleration
Control via fieldbus communication In combination with fieldbus interfaces with or without mini-controller
Diagnostics 3-color LED indicates operating status and fault status via RS-485 serial interface via fieldbusoptional MDG11A remote speed control or PC
INTERBUS
From a service perspective22
The support of a drive engineering partner
As a drive engineering partner to customers worldwide, SEW-Eurodrive offers a level of applications engineering expertise,
technical support and service that is unsurpassed in the drive industry. This service capability is the result of the close
working relationships with those who count on us – 24 hours a day, 365 days a year.
In over 40 countries around the world, our sales engineers, onsite technical consultants and project planning specialists
are actively committed to solving the individual challenges of SEW customer’s. In fact, helping to design thousands of
applications for our customers has enabled us to develop one of the industry’s broadest knowledge bases.
This extensive knowledge has produced an array of support tools and programs designed to help you achieve exactly
the right drive solution for your application.
Online you will find ready answers to somevery specialized questions. In addition to corporate information, product descriptions and detailed specifications, we offer productcatalogs, technical documentation, operatinginstructions, parts lists, technical articles and software, all available for download or convenient ordering – 24/7, from anywherein the world.US: seweurodrive.comCanada: sew-eurodrive.caInternational: sew-eurodrive.com
To complement the latest product and applications information, available directlyfrom your SEW representative, we providea comprehensive program of regional trainingseminars. They are designed to meetdiverse customer needs with specificinstruction in everything from drive programplanning, to state-of-the-art electronicdrive maintenance, to decentralized controlsystems, and much more.
We also make a broad range of informationavailable on a variety of technical subjectsthrough our “Practical Drive Engineering”series of brochures, as well as a wideselection of CD-ROM based documentationand presentations.
Via the InternetClassroom andhands-on training
Access our knowledgebase directly
Even the most robustly engineered drivesrequire preventive maintenance to ensurelong-term, trouble-free operation. Equallyimportant is the periodic replacement of parts as they wear, and should drive components become damaged, they mustalso be replaced. Whatever the need,contact SEW for parts and unit replacement.
From initial startup to onsite training,our service team is dedicated to helping you achieve fast payback on your power transmission investment. With a network of regional service locations nationwide,backed by vast global resources,SEW-Eurodrive can send a factory trainedservice specialist to your job site.
And of course, our global modular componentsprogram ensures you get exactly the spareparts you require, no matter where in theworld you’re located. Wherever you are, weare – just give us a call.
Spare parts and local service, right around the corner
23From a service perspective
In addition to our PC-based MOVITOOLS®
and MCDTOOLS software for easy setup,control and fault diagnostics of our electronicdrive inverters, SEW-Eurodrive offers powerful,interactive drive engineering software – available online – to make designing yourapplication simpler and faster than ever before.
Our PT Pilot® online drive selection programlets you search SEW’s modular componentsdatabase – quickly and easily. This cutting-edge design tool gives you access to a catalog search engine, a drive system calculator, complete technical documentation,drive formulas and coefficients, and a glossary of terms – no software installationor purchase necessary.
For creating detailed, scalable drawings ofSEW-Eurodrive’s more than 1.2 million driveconfigurations, to be used immediately inyour system design, we offer DriveCAD. Thisonline CAD software saves you hours ofdrafting time. Choose from 2D DXF or DWGformat, or 3D SAT, STEP or IGES format.Customizing your drawings to specificationfor motor, output shaft and mounting flangeis now as simple as clicking a mouse.
Interactive software tools that simplifydesign and commissioning
How we’re driving the world
SEW-EURODRIVE – Wherever you are, we are
SEW-EURODRIVEDriving the world
With drives and controlsthat automaticallyimprove your productivity.
With comprehensiveknowledge in virtuallyevery branch of industry today.
With uncompromisingquality that reduces thecost and complexity ofdaily operations.
With a worldwide service network that isalways close at hand.
With a global presence thatoffers responsive and reliablesolutions. Anywhere.
With innovative technologythat solves tomorrow’sproblems today.
With online information and software updates, via the Internet,available around the clock.
Midwest RegionAssembly CenterSEW-Eurodrive, Inc.Troy, OHTel. (937) 335-0036Fax (937) 440-3799cstroy@seweurodrive.com
Northeast RegionAssembly CenterSEW-Eurodrive, Inc.Bridgeport, NJTel. (856) 467-2277Fax (856) 845-3179csbridgeport@seweurodrive.com
Southeast RegionAssembly CenterSEW-Eurodrive, Inc.Lyman, SCTel. (864) 439-7537Fax (864) 439-7830cslyman@seweurodrive.com
Southwest RegionAssembly CenterSEW-Eurodrive, Inc.Dallas, TXTel. (214) 330-4824Fax (214) 330-4724csdallas@seweurodrive.com
Western RegionAssembly CenterSEW-Eurodrive, Inc.Hayward, CATel. (510) 487-3560Fax (510) 487-6381cshayward@seweurodrive.com
North America:
MexicoSEW-Eurodrive Sales andDistribution SA de CVQueretaro, MexicoTel. (011) 52-442-103-0300Fax (011) 52-442-103-0301scmexico@seweurodrive.com.mx
SEW-Eurodrive Co.of Canada Ltd.Bramalea, OntarioTel. (905) 791-1553Fax (905) 791-2999marketing@sew-eurodrive.ca
SEW-Eurodrive Co.of Canada Ltd.Delta, B.C.Tel. (604) 946-5535Fax (604) 946-2513marketing@sew-eurodrive.ca
SEW-Eurodrive Co.of Canada Ltd.LaSalle, QuebecTel. (514) 367-1124Fax (514) 367-3677marketing@sew-eurodrive.ca
With industry-leading training and 24-hour technical support, nationwide.
Around the world
MOVIMOT®, theSNUGGLER®, SPIROPLAN®, MOVILINK®, MOVITRAC®, IPOSPLUS® and PT Pilot® are registered trademarks of SEW-Eurodrive.PROFIBUS® is a registered trademark of PROFIBUS International. DeviceNet™ is a trademark of Open DeviceNet Vendor Association.Windows® is a registered trademark of Microsoft Corporation. National Electrical Code® is a registered trademark of the National Fire Protection Association.
www.seweurodrive.com (U.S.)www.sew-eurodrive.ca (Canada)
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Geared Motors \ Drive Electronics \ Drive Automation \ Services
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