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The largest industrial enterprise in Inner Mongolia, Baotou Steel, delivers a wide range of offerings, but can also consume a lot of energy. Information on how much energy is used by specific facilities, lines, and machines had been isolated within each production area. To optimize energy use across operations, Baotou implemented a SCADA-based energy management system powered by FactoryTalk VantagePoint Energy software. Pulling in over 3,000 points of energy data, the system allows operators to adjust energy supply parameters based on production goals, and management can review energy use trends across the enterprise for larger-scale savings.
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Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
PUBLIC INFORMATION
Baotou Steel Company包钢集团 SCADA-based Energy Management System Unleashes Energy Information
BaoTou Steel is an important steel industrial base in China. It is the largest industrial enterprise in Inner Mongolia autonomous region. Established in 1954, the company’s location is in the center of Inner Mongolia, Baotou Hexi Industrial Zone, the factory covers an area of 36 square kilometers. BaoTou Steel was a listed company.
30
70
Cost of steel
Energy cost
Other cost
Why spend about 20 million dollars to construct Energy Management System (EMS)?
3 Levels
Equipment level Process level
Variable Frequency Drive (VDF) Energy motor
CCPP
System level Nothing ?
7 Companies Join Technology Discussion
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I/O6I/O5I/O4I/O3I/O2His+Vantage服
务器
目录服务
器
工业环网
公司主干网
防火墙1*2
ICV服务器
模型服务
器
模型服务
器
UPS/网络管理服务
器
GIS服务器
域管理服
务器
新体系
WEB服务
器
备份服务
器HMI终端
*9HMI终端
*9
激光打印
机
黑白打印
机*2
新体系管控中心
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EMS02
炼铁空压站PLC
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Power & Energy Management System (PEMS) Structure
9
Domain Controllers
•For the Ctl Sys Domain
•DNS/DHCP/WINS
•TS Licensing Server
•W2k8 Server O/S
FT VantagePoint Server • FT Activation Server • FT VantagePoint Server • FT VantagePoint Portal • Excel 2007 or 2010 • W2k8 Server O/S
Server #1 • (1) HMI Server • (2) Data Servers
• (1) RSLinx Classic • (1) RSLinx Enterprise
• FT Alarm Server • MSSQL 2008 R2 Express* • FTLD Historian Interface • FTAC Client • FT Activation Client • W2k8 Server O/S
5 Clients
Server #2 • (1) HMI Server • (2) Data Servers
• (1) RSLinx® Classic • (1) RSLinx® Enterprise
• FT Alarm Server • MSSQL 2008 R2 Express* • FTLD Historian Interface • FTAC Client • FT Activation Client • W2k8 Server O/S
Redundant
Pair
(实时监控ViwSE以及
历史数据库的接口节点)
Thin Clients
4 Clients
Firewall
Managed Ethernet Switch for Control System Network (CSN) – HMI/Ctrl Communications
Managed Ethernet Switch for Control System Network (CSN) – HMI/Ctrl Communications
Clients • FT View SE Client • FT Historian SE Client
Internet
工程师站 • FT View Studio • RSLogix™ 5000 • RSLinx Classic • FT VantagePoint Mgr • Dashboard Builder • Excel 2007 or 2010 • FT Historian SE
Mgmt Tools • FT Activation Client
FT ViewPoint Server • FT ViewPoint Server • FT Activation Client • W2k8 Server O/S
Server #1 (Primary) • FT Historian Server • Client Apps • FT Activation Client • W2k8 Server O/S
Historian
SE
ControLogix®
TPS PKS
Schneider Siemens
CS3000
FactoryTalk® Historian Machine Edition
DBMS • SQL SERVER • W2K8 server OS
EMS
Field PLC
Get some energy
View Server
Schneider Siemens
CS3000
Honeywell
Field Gateway
Ideal Oxygen
Before
After
Rockwell PEMS 1: The unique FactoryTalk Services Platform Architecture, fully distributed SOA architecture, flexible deployment, expansion of convenient, running is stable. 2: Logix PLC connected directly to a third party of PLC/DCS capability is strong, stable data exchange, PLC configuration real-time database, on the complete data store, automatic EMS system database to get all broken and ensure complete data system. 3: FactoryTalk data analysis suite in energy management can help enterprises to achieve automation and information fusion.
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
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Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
PUBLIC INFORMATION
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