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Tecnovaters Software Solutions
Private Limited
info@tecnovaters.com
WIRE FRAME
OF
WEB APPLICATION DEVELOPMENTPROJECT: LOSS CAPTURING APPLICATION.
SUBMITTED TO
M/S. MAHLE ENGINE COMPONENTS INDIA PVT. LTD.,CHENNAI.
DATED17TH MAY, 2016
1End Show
CONTENTS
SLIDE # MODULE TASK
1 HOME WIRE FRAME
2 CONTENT CONTENT TABLE
3 LOGIN LOGIN WITH CREDENTIALS
4 LOGIN CHANGE PASSWORD
5 ADMIN UI - DEPARTMENT MASTER
6 ADMIN UI - NEW USER MASTER
7 ADMIN CELL/ LINE MASTER & MACHINE MASTER
8 ADMIN LOSS HEADER MASTER & LOSS CATEGORY MASTER
9 ADMIN LOSS DETAIL MASTER
10 ADMIN/USER SCRAP / DEFECT DETAIL MASTER
11 ADMIN SHIFT MASTER
12 ADMIN PRODUCT (MODEL) MASTER
13 ADMIN SPARE PARTS CATEGORY MASTER
14 ADMIN SPARE PARTS DETAILS MASTER
15 ADMIN/USER MONTHLY PRODUCTION PLAN
16 ADMIN/USER FOUNDRY INPUT SCREEN
17 ADMIN/USER MACHINE SHOP INPUT SCREEN
18 ADMIN/USER VIEW/EDIT/DELETE INPUT SCREEN TABLE
19 ADMIN/USER RCCM INPUT SCREEN
2
SLIDE # MODULE TASK
20 DASHBOARD DAILY DASHBOARD - 1
21 DASHBOARD DAILY DASHBOARD - 2
22 DASHBOARD DAILY DASHBOARD - 3
23 DASHBOARD MONTHLY DASHBOARD - 1
24 DASHBOARD MONTHLY DASHBOARD - 2
25 DASHBOARD MONTHLY DASHBOARD - 3
26 REPORT OEE – MONTHLY SHIFTWISE REPORT – FOUNDRY & MACHINE SHOP - 1
27 REPORT OEE – MONTHLY SHIFTWISE REPORT – FOUNDRY & MACHINE SHOP - 2
28 REPORT OEE – LOSS MATRIX SUMMARY MAHINE WISE / LINE WISE
29 REPORT LIST OF LOSS DETAILS FOR PARETO ANALYSIS
30 REPORT SCRAP / DEFECT REPORT (LINE/MACHINE WISE – Month Wise
31 REEPORT MODEL WISE DEFECT / SCRAP REPORT (MONTHLY)
32 REPORT DAILY PRODUCTION REPORT
33 REPORT PERIODIC PRODUCTION REPORT
34 REPORT DAILY CAPTURING BREAKDOWN REPORT – MONTH-WISE
35 REPORT MONTHLY EQUIPMENT FAILURE
36 REPORT PRE-HEATING MONTHLY REPORT
37 THANKS THANKS FOR THE OPPORTUNITY
MODULE TASK DETAILS
LOGIN Login 1. User can enter into application by inserting his
User Credentials like User Id and Password.
Forget Password 1. If User forget password, an email containing password, will
be sent to user registered email address.
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Admin/User Change Password 1. Admin/User can change the Password any time by
using old password.
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21
0
10
20
30
40
50
60
70
80
90
100
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31
76
.17
8.5
64
.96
2.7
45
.8 57
.36
1.6
62
.8 78
.69
7.2
55
.25
6.8
45
.89
5.2
75
.2 88
56
42
67
89
62
85 87 89
68 7
67
47
2
FOUNDRY - OEE %
0
10
20
30
40
50
60
70
80
90
100
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31
58 6
5 68 69 72
58
80 82 8
86
59
77
65
8 68 72
69 72
69 72
88
72
68
85
67
67 7
67
47
2
MACHINE SHOP - OEE %
0
1
2
3
4
5
6
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31
3.9
2.6
3.8 4
.25
.92
.9 3 3 3.7
23
4.9
42
3.6 4
23
5.7
23
4.8
1.9
62
.92
.9 3.1
FOUNDRY - SCRAP %
0
1
2
3
4
5
6
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31
3.9
2.6
3.8 4
.25
.92
.9 3 3 3.7
23
4.9
42
3.6 4
23
5.7
23
4.8
1.9
62
.92
.9 3.1
MACHINE SHOP - SCRAP %
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2222
5
2
3
4
2
5
2
3
6
4
1
2
5
3
6
5
2
1
4
5
2
3
6
2
1 1
2 2
0
1
2
3
4
5
6
7
1 2 3 4 5 6 7 8 9 10111213141516171819202122232425262728293031
DAILY BREAKDOWN OCCURANCE - FOUNDRY
OCCURANCE
2
3
4
7
2
3
5
4
1
2
5
3
2
1
5 5
3
2
6
1
2 2 2 2
4
3
2
1
0
1
2
3
4
5
6
7
8
1 2 3 4 5 6 7 8 9 10111213141516171819202122232425262728293031
DAILY BREAKDOWN OCCURANCE - M/C SHOP
OCCURANCE
64
98 9
74
7 12
99
62
27
43
64
98 9
74
71
62
45
12
99
63
24
9 64
98
16
24
59
74
76
49
83
24
91
62
45
16
24
59
74
76
49
81
94
94
32
49 6
49
86
49
86
49
86
49
81
29
96
97
47
64
98
32
49
0
5000
10000
15000
20000
25000
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31
Critical Spare Parts Consumption - Foundry
Critical Spare Parts Consumption (Rs.)
64
98
32
49
32
49
64
98
16
24
53
24
96
49
89
74
76
49
83
24
96
49
89
74
76
49
83
24
91
29
96 1
62
45
64
98
32
49
97
47
16
24
56
49
83
24
91
29
96
64
98
97
47
32
49
97
47
12
99
6
0
2000
4000
6000
8000
10000
12000
14000
16000
18000
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31
Critical Spare Parts Consumption - M/C Shop
Critical Spare Parts Consumption (Rs.)
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23
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
FOUNDRY 76.1 78.5 64.9 62.7 45.8 57.3 61.6 62.8 78.6 97.2 55.2 56.8
M/C SHOP 72.1 73.6 74.8 68.7 69.8 67.6 70.9 74.6 85.4 77.8 76.5 65.8
0
20
40
60
80
100
120O
EE T
REN
D %
MONTHLY OEE TREND %
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
FOUNDRY 89 96 101 54 78 69 92 78 52 46 79 82
M/C SHOP 75 96 52 100 97 82 52 65 64 88 66 99
0
20
40
60
80
100
120
BR
EAK
DO
WN
TR
END
%
MONTHLY BREAKDOWN TREND (%)
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
FOUNDRY 3.5 4.5 2.6 4.7 5.8 6.1 2.8 5.3 5.4 4.5 2.7 2.6
M/C SHOP 2.7 3.8 1.9 2.8 3.7 4.1 3.8 2.9 6.2 1.7 2.9 4.8
0
1
2
3
4
5
6
7
SCR
AP
TR
END
%
MONTHLY SCRAP TREND (%)
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
FOUNDRY 2.80 3.02 3.18 1.70 2.46 2.17 2.90 2.46 1.64 1.45 2.49 2.58
M/C SHOP 2.36 3.02 1.64 3.15 3.06 2.58 1.64 2.05 2.02 2.77 2.08 3.12
-
0.50
1.00
1.50
2.00
2.50
3.00
3.50
Ru
pe
es
in L
akh
s
MONTHLY SPARE PARTS CONSUMPTION (RS - IN LAKHS)
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24
-
10.00
20.00
30.00
40.00
50.00
60.00
70.00
Jan Feb Mar Apr May Jun July Aug Sep Oct Nov Dec
FOUNDRY - MONTHLY LOSS PARETO Yield Losses
Die, Jig & Tool Loss
Energy Loss
Measurement & Adj. Loss
Distribution Loss
Line Organization Loss
Motion Loss
Management Loss
Shut Down Loss
Defect & R/W Loss
Speed Loss
Minor Stoppage Loss
Start Up Loss
Tool Change
Setup & Adjustment Loss
Equipment Failure Loss
-
10.00
20.00
30.00
40.00
50.00
60.00
70.00
Jan Feb Mar Apr May Jun July Aug Sep Oct Nov Dec
M/C SHOP - MONTHLY LOSS PARETO Yield Losses
Die, Jig & Tool Loss
Energy Loss
Measurement & Adj. Loss
Distribution Loss
Line Organization Loss
Motion Loss
Management Loss
Shut Down Loss
Defect & R/W Loss
Speed Loss
Minor Stoppage Loss
Start Up Loss
Tool Change
Setup & Adjustment Loss
Equipment Failure Loss
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INDIA14/2 (69/2), First Floor, Perianna Maistry Street, Periamet, Chennai – 600003,Tamil Nadu, India.+91 44 4211 2294 | +91 9790 782 986
www.tecnovaters.com
CANADA3575, Copernicus Drive, Mississauga, Ontario, L5B 3L3. Canada. 647 745 4514
muna@tecnovaters.com
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© Tecnovaters Software Solutions Pvt. Ltd., Chennai
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