Tecnovaters Software Solutions

Tecnovaters Software Solutions

Private Limited

[email protected]

WIRE FRAME

OF

WEB APPLICATION DEVELOPMENTPROJECT: LOSS CAPTURING APPLICATION.

SUBMITTED TO

M/S. MAHLE ENGINE COMPONENTS INDIA PVT. LTD.,CHENNAI.

DATED17TH MAY, 2016

1End Show

CONTENTS

SLIDE # MODULE TASK

1 HOME WIRE FRAME

2 CONTENT CONTENT TABLE

3 LOGIN LOGIN WITH CREDENTIALS

4 LOGIN CHANGE PASSWORD

5 ADMIN UI - DEPARTMENT MASTER

6 ADMIN UI - NEW USER MASTER

7 ADMIN CELL/ LINE MASTER & MACHINE MASTER

8 ADMIN LOSS HEADER MASTER & LOSS CATEGORY MASTER

9 ADMIN LOSS DETAIL MASTER

10 ADMIN/USER SCRAP / DEFECT DETAIL MASTER

11 ADMIN SHIFT MASTER

12 ADMIN PRODUCT (MODEL) MASTER

13 ADMIN SPARE PARTS CATEGORY MASTER

14 ADMIN SPARE PARTS DETAILS MASTER

15 ADMIN/USER MONTHLY PRODUCTION PLAN

16 ADMIN/USER FOUNDRY INPUT SCREEN

17 ADMIN/USER MACHINE SHOP INPUT SCREEN

18 ADMIN/USER VIEW/EDIT/DELETE INPUT SCREEN TABLE

19 ADMIN/USER RCCM INPUT SCREEN

2

SLIDE # MODULE TASK

20 DASHBOARD DAILY DASHBOARD - 1



23 DASHBOARD MONTHLY DASHBOARD - 1



26 REPORT OEE – MONTHLY SHIFTWISE REPORT – FOUNDRY & MACHINE SHOP - 1

27 REPORT OEE – MONTHLY SHIFTWISE REPORT – FOUNDRY & MACHINE SHOP - 2

28 REPORT OEE – LOSS MATRIX SUMMARY MAHINE WISE / LINE WISE

29 REPORT LIST OF LOSS DETAILS FOR PARETO ANALYSIS

30 REPORT SCRAP / DEFECT REPORT (LINE/MACHINE WISE – Month Wise

31 REEPORT MODEL WISE DEFECT / SCRAP REPORT (MONTHLY)

32 REPORT DAILY PRODUCTION REPORT

33 REPORT PERIODIC PRODUCTION REPORT

34 REPORT DAILY CAPTURING BREAKDOWN REPORT – MONTH-WISE

35 REPORT MONTHLY EQUIPMENT FAILURE

36 REPORT PRE-HEATING MONTHLY REPORT

37 THANKS THANKS FOR THE OPPORTUNITY

MODULE TASK DETAILS

LOGIN Login 1. User can enter into application by inserting his

User Credentials like User Id and Password.

Forget Password 1. If User forget password, an email containing password, will

be sent to user registered email address.

Move to Content Page End Show 3

Admin/User Change Password 1. Admin/User can change the Password any time by

using old password.


5Move to Content Page End Show

Move to Content Page End Show

6















21

0

10

20

30

40

50

60

70

80

90

100

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31

76

.17

8.5

64

.96

2.7

45

.8 57

.36

1.6

62

.8 78

.69

7.2

55

.25

6.8

45

.89

5.2

75

.2 88

56

42

67

89

62

85 87 89

68 7

67

47

2

FOUNDRY - OEE %

0

10

20

30

40

50

60

70

80

90

100

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31

58 6

5 68 69 72

58

80 82 8

86

59

77

65

8 68 72

69 72

69 72

88

72

68

85

67

67 7

67

47

2

MACHINE SHOP - OEE %

0

1

2

3

4

5

6

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31

3.9

2.6

3.8 4

.25

.92

.9 3 3 3.7

23

4.9

42

3.6 4

23

5.7

23

4.8

1.9

62

.92

.9 3.1

FOUNDRY - SCRAP %

0

1

2

3

4

5

6

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31

3.9

2.6

3.8 4

.25

.92

.9 3 3 3.7

23

4.9

42

3.6 4

23

5.7

23

4.8

1.9

62

.92

.9 3.1

MACHINE SHOP - SCRAP %


2222

5

2

3

4

2

5

2

3

6

4

1

2

5

3

6

5

2

1

4

5

2

3

6

2

1 1

2 2

0

1

2

3

4

5

6

7

1 2 3 4 5 6 7 8 9 10111213141516171819202122232425262728293031

DAILY BREAKDOWN OCCURANCE - FOUNDRY

OCCURANCE

2

3

4

7

2

3

5

4

1

2

5

3

2

1

5 5

3

2

6

1

2 2 2 2

4

3

2

1

0

1

2

3

4

5

6

7

8

1 2 3 4 5 6 7 8 9 10111213141516171819202122232425262728293031

DAILY BREAKDOWN OCCURANCE - M/C SHOP

OCCURANCE

64

98 9

74

7 12

99

62

27

43

64

98 9

74

71

62

45

12

99

63

24

9 64

98

16

24

59

74

76

49

83

24

91

62

45

16

24

59

74

76

49

81

94

94

32

49 6

49

86

49

86

49

86

49

81

29

96

97

47

64

98

32

49

0

5000

10000

15000

20000

25000

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31

Critical Spare Parts Consumption - Foundry

Critical Spare Parts Consumption (Rs.)

64

98

32

49

32

49

64

98

16

24

53

24

96

49

89

74

76

49

83

24

96

49

89

74

76

49

83

24

91

29

96 1

62

45

64

98

32

49

97

47

16

24

56

49

83

24

91

29

96

64

98

97

47

32

49

97

47

12

99

6

0

2000

4000

6000

8000

10000

12000

14000

16000

18000

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31

Critical Spare Parts Consumption - M/C Shop

Critical Spare Parts Consumption (Rs.)


23

JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC

FOUNDRY 76.1 78.5 64.9 62.7 45.8 57.3 61.6 62.8 78.6 97.2 55.2 56.8

M/C SHOP 72.1 73.6 74.8 68.7 69.8 67.6 70.9 74.6 85.4 77.8 76.5 65.8

0

20

40

60

80

100

120O

EE T

REN

D %

MONTHLY OEE TREND %


FOUNDRY 89 96 101 54 78 69 92 78 52 46 79 82

M/C SHOP 75 96 52 100 97 82 52 65 64 88 66 99

0

20

40

60

80

100

120

BR

EAK

DO

WN

TR

END

%

MONTHLY BREAKDOWN TREND (%)


FOUNDRY 3.5 4.5 2.6 4.7 5.8 6.1 2.8 5.3 5.4 4.5 2.7 2.6

M/C SHOP 2.7 3.8 1.9 2.8 3.7 4.1 3.8 2.9 6.2 1.7 2.9 4.8

0

1

2

3

4

5

6

7

SCR

AP

TR

END

%

MONTHLY SCRAP TREND (%)


FOUNDRY 2.80 3.02 3.18 1.70 2.46 2.17 2.90 2.46 1.64 1.45 2.49 2.58

M/C SHOP 2.36 3.02 1.64 3.15 3.06 2.58 1.64 2.05 2.02 2.77 2.08 3.12

-

0.50

1.00

1.50

2.00

2.50

3.00

3.50

Ru

pe

es

in L

akh

s

MONTHLY SPARE PARTS CONSUMPTION (RS - IN LAKHS)


24

-

10.00

20.00

30.00

40.00

50.00

60.00

70.00

Jan Feb Mar Apr May Jun July Aug Sep Oct Nov Dec

FOUNDRY - MONTHLY LOSS PARETO Yield Losses

Die, Jig & Tool Loss

Energy Loss

Measurement & Adj. Loss

Distribution Loss

Line Organization Loss

Motion Loss

Management Loss

Shut Down Loss

Defect & R/W Loss

Speed Loss

Minor Stoppage Loss

Start Up Loss

Tool Change

Setup & Adjustment Loss

Equipment Failure Loss

-

10.00

20.00

30.00

40.00

50.00

60.00

70.00

Jan Feb Mar Apr May Jun July Aug Sep Oct Nov Dec

M/C SHOP - MONTHLY LOSS PARETO Yield Losses

Die, Jig & Tool Loss

Energy Loss

Measurement & Adj. Loss

Distribution Loss

Line Organization Loss

Motion Loss

Management Loss

Shut Down Loss

Defect & R/W Loss

Speed Loss

Minor Stoppage Loss

Start Up Loss

Tool Change

Setup & Adjustment Loss

Equipment Failure Loss














INDIA14/2 (69/2), First Floor, Perianna Maistry Street, Periamet, Chennai – 600003,Tamil Nadu, India.+91 44 4211 2294 | +91 9790 782 986

www.tecnovaters.com

CANADA3575, Copernicus Drive, Mississauga, Ontario, L5B 3L3. Canada. 647 745 4514

[email protected]

Move to Content Page

37

© Tecnovaters Software Solutions Pvt. Ltd., Chennai

Technology

Tecnovaters Software Solutions