Upload
interlatin
View
230
Download
0
Embed Size (px)
DESCRIPTION
i3070 Series 5i E9988E, 2 Module In-line ICT
Citation preview
i3070 Series 5i E9988E, 2 Module In-line ICT
Customer Presentation
July 3, 2014
Agilent Restricted
Past Agilent In-line ICT
In-line Bridge
Concept
July 3, 20142
Agilent Restricted
Challenges of Bridge Handlers
July 3, 20143
Agilent Restricted
• Multi-vendor solution
• Huge, bulky and difficult to move around
• System maintenance is tedious and time consuming
• Costly solution
Full suite of award-winning
Agilent ICT solutions
Short Wire Fixture –
Transportability,
Repeatability and Stability
Easy maintenance and
fixture change
i3070 Series 5i
- 2 Module In-line ICT
Introducing the new
i3070 Series 5i Inline ICT
July 3, 2014
Agilent Restricted
4
Fully Integrated Inline ICT
Complete
solution fully
supported by
Agilent
July 3, 2014
Agilent Restricted
5
i3070 Series 5i
- 2 Module In-line ICT
July 3, 2014
Agilent Restricted
6
System Overview
July 3, 2014
Agilent Restricted
7
Zone 1In-feed
Zone 2Test
Test Engine
Test Stage
Press Unit
In-feed Stage
Controller Pod
Controller Pod
1. Windows 7 PC Controller
2. Ethernet Switch
3. System Card
4. Modular DUT Power Supply
4 EIA units available for power supply
July 3, 2014
Agilent Restricted
8
In-feed Stage
Buffer to get board ready for test
1. In-feed Conveyor
Manual Width Adjustment
Automatic Adjustment (option)
2. Scanner Positioning
Manual via Magnetic Holder
Automatic X-Y Positioner (option)
3. Barcode Scanner (option)
Microscan Mini Hawk High Speed, Ultra
High Density, Serial, 5 VDC
July 3, 2014
Agilent Restricted
9
Press Unit
Engage Board with Top & Bottom Fixtures to enable test
1. Servo motor driven – 10 kN force
2. Unique design ensure consistent and uniform applied force
3. Programmable height positions
4. Supports dual stage probing
5. Built-in rollers
Enable easy loading of top fixture
July 3, 2014
Agilent Restricted
10
Test Stage
Loading / Unloading Board under Test
1. Spring Loaded Test Conveyor
Link to in-feed conveyor
2. Board Stopper with slow-down & stop sensors
Mounted on single bracket for easy adjustment
3. Drawer unit
Easy loading / unloading of fixture
4. Fixture Lock Mechanism
4 mini pull-down towers
July 3, 2014
Agilent Restricted
11
Test Engine
1. Contains the measurement electronics
2. Supports short wire fixture
Preserving transportability, repeatability and
stability
3. Unique design enable easy maintenance
July 3, 2014
Agilent Restricted
12
Standard 2-module ICT
Small Foot Print
- save space and better mobility
33%
smaller
July 3, 2014
Agilent Restricted
13
Board Specification
July 3, 2014
Agilent Restricted
14
Free Area of Board EdgeNo Probing allow in this area. Components must not be located or lean into this area
Minimum clearance 3.0mm (0.12 in)
Minimum clearance 3.0mm (0.12 in)
Printed Circuit Board (PCB)
Tooling Holes Diameter:2.54 to 4.45 mm. (0.100 to 0.175 in) Recommended 3.175 mm (0.125 in) Use diagonally opposed holes
Tooling Pins:Tooling pins bushing must not be located or lean into free area of board edge
Board Width:60.0 mm (2.36 in) minimum350.0 mm (13.78 in) maximum w/o top side and dual stage probing
Board Length:50.0 mm (1.97 in) minimum350.0 mm (13.78 in) maximum w/o top side and dual stage probes
Nominal board thickness:Minimum – 0.60mm (0.024 in)Maximum – 4.00 mm (0.157 in)
Top side Components:90.0 mm (3.54 in) maximum
Bottom side Components:30.0 mm (1.18 in) maximum
Printed Circuit Board (PCB)
Maximum Tolerance for
Board Width is +/- 0.125 mm
Top Fixture Loading Mechanism
15
Agilent Restricted
July 3, 2014
Built in Rollers
Orientation Slot Fixture Lock
Bottom Fixture Loading Mechanism
July 3, 2014
Agilent Restricted
16
4. Fixture Locked
2. Drawer Extended1. Drawer Overview
3. Fixture Loaded
Ease of System Maintenance
July 3, 2014
Agilent Restricted
17
Slide card cage out from testerOpen blower door to access cards
Card cage can also be rotated 90 deg clockwise to
access MPU & MOM board
Card cage can be rotated 110 deg anti-clockwise to
access blower door
08.40p Software for i3070 Inline
(Minimum: 08.30si Patch)
July 3, 2014
Agilent Restricted
18
1. New license: Inline_Mux_System_TestHead or Inline_UnMux_System_TestHead
2. Fixture Type: In-line
3. Fixture consultant: 90° rotated (default)
4. “testmain_inline” and “testmain_inline_panel”
5. No changes to test development process.
Note:
08.30si patch is not required for the standard i3070
Test Development
- System with Software prior to 08.30si
July 3, 2014
Agilent Restricted
19
1. No changes to test development process.
2. Include “fixture keepout” in fixture file.
3. Board placement:
a) Board edge must not be too far away from keepout
b) Board edge must not overlap the keepout
Note: test plan modification is needed
KEEPOUT145600, 94700156660, 94700156660, -85290145600, -85290;
get “fixture/fixture”
30
70
Te
sth
ead
Mo
du
le 2
Mo
du
le 3
Slo
t 1
Board Placement
July 3, 2014
Agilent Restricted
20
Printed Circuit Board (PCB)Board or Panel
edge must be
28.1mm +/- 0.1mm
from fixture edge
Rear
Conveyor
(Adjustable)
Conveyor
belt
Front Conveyor (Fixed)
Fixture origin
Questions and Answers
July 3, 201421 July 3, 201421
Agilent Restricted
July 3, 2014
Agilent Restricted
22
Back Up Slides
July 3, 2014
Agilent Restricted
23
Agenda
1. System Overview, Features & Specifications
2. Fixture Overview & Specifications
3. Fixture ID Block and Signals
4. Questions & Answers
July 3, 2014
Agilent Restricted
24
Overview of Inline Test Fixture
July 3, 2014
Agilent Restricted
25
Rear View
Top Jig with Fixture Guide Pin
Bottom Jig
Overview
Recess on “L” bracket
for Fixture Lock
Top Jig
Overview of Inline Test Fixture – Line Diagram
July 3, 2014
Agilent Restricted
26
Bottom Fixture – Dimension & Specification
July 3, 2014
Agilent Restricted
27
No Label at this area
Note:1. Dimension is critical.
2. All connectors should
be placed at Front Side
3. Overall Jig design
controllable by fixture
house.
Bottom Fixture – Maximum Height Guideline
July 3, 2014
Agilent Restricted
28
Probe Plate
Side wall
Probe Plate
Side wall
Probe Plate
Side wall
Metric Probe or X-Probe High density Probing Usual Probing Density
StiffenerStiffener P-Pin Plate
Maximumheight from bottom Jig to tip of tooling pin <=100mm
75 mm Profile 85 mm Profile 100 mm Profile
Back to
Slide 44
Bottom Fixture – Tooling Pin Bushing (Side View)
July 3, 2014
Agilent Restricted
29
Probe Plate
L-Bracket Wall
Support Plate
Tooling pin should be placed away from the conveyor and the bushing flushed with the Probe Plate (See C below). If not possible, take note of the following:
A) Tooling pin bushing should not lean into conveyor belt area.
B) Bushing interfering with conveyor must be cut away.
Stiffener
Tooling Pins
L-Bracket Wing
Conveyor
Conveyor belt
Conveyor
Conveyor belt
A C B
Side View
Top Fixture – Dimension and Specification
July 3, 2014
Agilent Restricted
30
Top Plate
Top Fixture
– Guide Rod and Guide Bush Guideline
July 3, 2014
Agilent Restricted
31
Top cross-section view of the fixture
guide pin/rod (grey color) and
guide bush (green Color).
This floating design concept provides a
clearance of 2 mm between guide pin
and bush, and hence enable the top
fixture to move freely by 1.0 mm all
round.
Top Fixture Guide Pin with respect to
Bottom Fixture
July 3, 2014
Agilent Restricted
32
Top Fixture Height – Front View after Compression
regardless of PCB Thickness
July 3, 2014
Agilent Restricted
33
• Top plate and overall thickness of TOP JIG cannot be changed.
• Customer/Fixture house has total control of the other designs.
Maintain height from bottom of the PCB to the top plate at 184.6mm after compression
Probe Plate
Top Plate 8mm
152mm
15 mm
8 mm Top floating plate
PCB (thickness 1.6mm)
Probe Plate
Top Plate 8mm
149.6mm
15 mm
8 mmTop floating plate
PCB (thickness 4.0mm)
Note: Pictures are not drawn to scale
Top Fixture thickness (mm) = Maximum thickness (mm) – PCB thickness (mm)Top Fixture thickness (mm) = 184.6mm – PCB thickness (mm)
26 mm
Agenda
1. System Overview, Features & Specifications
2. Fixture Overview & Specifications
3. Fixture ID Block and Signals
4. Questions & Answers
July 3, 2014
Agilent Restricted
34
ID block – Line Diagram
July 3, 2014
Agilent Restricted
35
ID block - Fixture side
July 3, 2014
Agilent Restricted
36
Purchase information:
July 3, 2014
Agilent Restricted
37
ID Block – System Side
ID Block Pin-out (48 pins)
(System Front View)
Front View (Pin assignment)
AF1
(Signal 404)
AF3
(Signal 406)
AF5
(Signal 408)
AF7
(Signal 410)
AF9
(Signal 412)
AF11(MSB)
(Signal 414)
Spare + (24V - T) bd
orientation
AF0 (LSB)
(Signal 403)
AF2
(Signal 405)
AF4
(Signal 407)
AF6
(Signal 409)
AF8
(Signal 411)
AF10
(Signal 413)
Auto GND
(Signal “-”)
- (Com - T) bd
orientation
Spare Spare Spare J1.10 J1.8 J1.6 J1.4 J1.2
Spare Spare Spare J1.9 J1.7 J1.5 J1.3 J1.1
Spare Spare LEM_M LEM_R LEM_A CET PWR USB VCC Data -
Spare Spare ASRU SW
GND
ASRU SW
GND
ASRU SW
GND
CET GND USB GND Data +
July 3, 2014
Agilent Restricted
38
Front View (Pin-out)
Pin 16 Pin 14 Pin 12 Pin 10 Pin 8 Pin 6 Pin 4 Pin 2
Pin 15 Pin 13 Pin 11 Pin 9 Pin 7 Pin 5 Pin 3 Pin 1
Pin 16 Pin 14 Pin 12 Pin 10 Pin 8 Pin 6 Pin 4 Pin 2
Pin 15 Pin 13 Pin 11 Pin 9 Pin 7 Pin 5 Pin 3 Pin 1
Pin 16 Pin 14 Pin 12 Pin 10 Pin 8 Pin 6 Pin 4 Pin 2
Pin 15 Pin 13 Pin 11 Pin 9 Pin 7 Pin 5 Pin 3 Pin 1
Board Orientation Signal
July 3, 2014
Agilent Restricted
39
Pin 1 Pin 2 Pin 3
+ (24dc) - (Com) Signal 007 (Board Orientation)
Connector Pin-out (bottom - receiver)
Board Orientation Laser thru beam sensor
Signal NPN
Power +24V DC
Sense distance 300mm
Recommendation: Optex (economical), Keyence, Omron
Purposes:
1. Check that DUT is in correct orientation.
2. Check that DUT has stopped at the correct position.
Bottom Fixture
Top Fixture
DUT
Board Orientation Receiver
Board Orientation Transmitter
Brd
Stopper
Correct Orientation
DUT
Bottom Fixture
Top Fixture
Board Orientation Receiver
Board Orientation transmitter
Brd
Stopper
Incorrect Orientation
Board-Sit sensor
July 3, 2014
Agilent Restricted
40
Support
Plate
Connector (to PLC input)
Pin Signal
1 + (24dc)
2 - (Com)
3 Signal 315 (Board Sit)
Purpose: Check that DUT is seated flatly on the support plate.
Sensor Type: Micro switches / Low Beam Laser
Bottom Fixture
Top Fixture
Board-Align/Board-Sit position
Micro switches
Or sensors
PLC checks that board is fully seated on
fixture support plate before moving the
Press to engage in “All Probes” position
Molex Electronics Ltd