ILLUSTRATION ALBUMVAZ - 21213, VAZ - 21214

TOGLIATTI • RUSSIA • AO AVTOVAZ2001

CONTENTS

VEHICLE PACKAGING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2ENGINE (sectional view). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3ENGINE (cross-sectional view) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Components of crank mechanism and timing gear. . . . . . . . . . . . . . . . . . . . . . . . . . 5ENGINE LUBRICATION SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7FUEL SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8CARBURETTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9CARBURETTOR OPERATION DIAGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10AIR CLEANER. SILENCERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11CLUTCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12CLUTCH OPERATION SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13GEARBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14GEARBOX OPERATION DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15PROPELLER SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16TORQUE CONVERTER AND ITS DRIVE SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . 17TORQUE CONVERTER OPERATION DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . 18REAR AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19FRONT AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20FRONT SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21REAR SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22SHOCK ABSORBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24BRAKE MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25BRAKE OPERATION DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26WIRING DIAGRAM FOR ELECTRICAL EQUIPMENT OF VAZ 21213 VEHICLE. . 27ALTERNATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28ALTERNATOR 94.3701 (FOR INJECTION VEHICLES) . . . . . . . . . . . . . . . . . . . . . 29STARTER MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30IGNITION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31WINDSCREEN WIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33BODY FITTINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34HEATING AND VENTILATION. WIPER/WASHER. . . . . . . . . . . . . . . . . . . . . . . . . 35INJECTION SYSTEM (GM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36INJECTION SYSTEM DIAGRAM (GM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37WIRING DIAGRAM FOR INJECTION SYSTEM (GM) . . . . . . . . . . . . . . . . . . . . . . 38WIRING DIAGRAM FOR INJECTION SYSTEMEURO2. . . . . . . . . . . . . . . . . . . . . 39WIRING DIAGRAM FOR INJECTION SYSTEM EURO3 . . . . . . . . . . . . . . . . . . . . 40

VEHICLE PACKAGING

SpecificationPayload, kg . . . . . . . . . . . . . . . . . . . . . . . 400Kerbweight , kg . . . . . . . . . . . . . . . . . . . 1210Max. speed, km/h . . . . . . . . . . . . . . . . . . 137Acceleration time from 0 to 100 km/h, with gearchange, on GVW vehicle, sec . . 21

Overall dimensions, mm: length . . . . . . . . . . . . . . . . . . . . . . . . 3740width . . . . . . . . . . . . . . . . . . . . . . . . 1680unladen height . . . . . . . . . . . . . . . . . 1640

Wheelbase, mm . . . . . . . . . . . . . . . . . . . 2200Track:

front, mm . . . . . . . . . . . . . . . . . . . . . 1430rear, mm . . . . . . . . . . . . . . . . . . . . . . 1400

1. Headlight2. Front lamp3. Jack4. Radiator4. Windscreen / headlight washer fluid reservoir6. Engine7. Air cleaner8. Cooling system expansion tank9. Battery10. Differential lock lever in transfer box

11. Gear change lever12. Gear change lever in transfer box13. Steering wheel 14. Front seat15. Rear seat16. Tailgate washer fluid reservoir17. Main silencer18. Rear bumper19. Rear brakes20. Rear suspension coil spring

21. Rear shock - absorber22. Rear suspension transverse torque rod23. Rear suspension longitudinal torque rod24. Fuel tank25. Rear axle26. Intermediate silencer27. Rear propeller shaft28. Reservoir for brake hydraulic fluid29. Reservoir for clutch hydraulic fluid30. Torque converter

31. Clutch pedal32. Brake pedal 33. Front brake34. Front suspension coil spring35. Front axle36. Direction indicator side repeater light37. Front bumper

2

ENGINE(sectional longitudinal view)

Specification

Engine model . . . . . . . . . . . . . . . VAZ - 21213Cylinder bore and piston stroke, mm . 80 x 80Displacement, l . . . . . . . . . . . . . . . . . . . . 1.69Compression ratio . . . . . . . . . . . . . . . . . . . 9.3Rated power as per GOST 14846-89 (net)and ISO 1585-82 at crankshaft rate5,200 rpm, kW (HP) . . . . . . . . . . . . . . 59 (80.2)

1. Crankshaft2. Main bearing shell3. Crankshaft sprocket4. Crankshaft front oil seal5. Crankshaft pulley6. Ratchet7. Timing cover 8. Coolant pump / alternator drivebelt9. Alternator pulley

10. Oil pump / ignition distributor / fuel tank /drive sprocket

11. Oil pump / ignition distributor / fuel tankdrive shaft

12. Engine cooling system fan13. Cylinder block14. Cylinder head15. Timing chain16. Camshaft sprocket

17. Exhaust valve18. Inlet valve19. Camshaft bearing housing20. Camshaft21. Valve operating lever22. Valve cover23. Coolant temperature gauge sender24. Spark plug25. Piston

26. Gudgeon pin27. Crankshaft rear oil seal retainer28. Crankshaft thrust half-ring29. Flywheel30. Upper compression ring31. Lower compression ring32. Oil ring33. Clutch bellhousing cover plate34. Oil sump

35. Power unit front mounting36. Connecting rod 37. Front mounting bracket38. Power unit39. Power unit rear mounting

3

ENGINE(cross-sectional view)

1. Big end cap2. Shell bearing3. Connecting rod4. Starter motor5. Starter motor heat shield6. Exhaust manifold7. Inlet pipe drain tube8. Inlet pipe

9. Oil deflector cap10.Valve collet11. Valve spring cap12. Valve operating lever spring13. Valve operating lever14. Valve adjuster bolt15. Ignition distributor16. Adjuster bolt bush17. Valve guide18. Valve seat

19. Oil pump / ignition distributor / fuel pump drive shaft

20. Fuel pump21. Oil pump / ignition distributor drive gear22. Oil filter23. Oil pump drive shaft24. Oil pump body25. Oil pump driven gear shaft26. Oil pump drive gear27. Oil pump cover 28. Reducing valve spring

29. Reducing valve30. Oil pump driven gear31. Oil pump inlet pipe32. Camshaft sprocket33. Chain damper34. Oil pump / ignition distributor / fuel pump

drive sprocket35. Valve chain36. Crankshaft sprocket37. Chain stop pin38. Chain tensioner shoe

39. Chain tensioner

A. Mounting lug on camshaft bearing housingB. Camshaft sprocket timing markC. Cylinder block timing markD. Timing mark on crankshaft sprocketE. TDC pointer on crankshaft pulleyF. 00 timing markG. 50 timing markH. 100 timing mark

I. Firing ordera. Inductionb. Compressionc. Powerd. Exhaust

4

ëOMPONENTS OF CRANK MECHANISM AND TIMING GEAR

1. Tensioner housing 2. Cap nut 3. Tensioner rod 4. Circlip 5. Clamping block 6. Plunger 7. Spring, tensioner 8. Washer

9. Spring, plunger 10. Camshaft sprocket 11. Thrust flange 12. Camshaft bearing housing 13. Camshaft 14. Big-end bearing shells 15. Big end cap 16. Connecting rod 17. Bush, conrod small end 18. Circlip 19. Piston

20. Top compression ring 21. Bottom compression ring 22. Oil ring 23. Gudgeon pin 24. Thermoregulator plate 25. Bolt, conrod 26. Starter ring gear 27. Flywheel 28. Thrust half-ring, rear 29. Front bearing, gearbox input shaft 30. Thrust half-ring, front

31. Centre main bearing (No 3) shells 32. Crankshaft oil gallery plug á 33. 1st, 2nd, 4th and 5th crankshaft bearing shells 34. Crankshaft 35. Crankshaft sprocket 36. Alternator drive / coolant pump pulley 37. Nut 38. Inlet valve 39. Inlet valve guide 40. Exhaust valve guide 41. Exhaust valve

42. Seat, outer spring 43. Seat, inner spring 44. Inner valve spring 45. Outer valve spring 46. Spring seat 47. Valve collet 48. Outer cap 49. Circlip 50. Washer, adjusting bolt 51. Locknut 52. Spring

53. Push rod 54. Stop plate, push rod spring 55. Adjusting bolt, valve

a, b, c – TDC marks, 1st and 4th cylinder pistons

5

ENGINE LUBRICATION SYSTEM

1. Sprocket hole for chain lubrication2. Camshaft main oil gallery 3. Cam lobe oilway4. Camshaft centre bearing journal oil recess5. Oil filler neck6. Camshaft journal oilway7. Inclined oilway in cylinder head

8. Oilway to timing gear9. Cylinder block main oil gallery10. Oil pressure warning light sender11. Oilway to main bearing12. Oilway to big end bearing 13. Oil sump14. Oil filter15. By-pass valve16. Paper filter element

17. Check valve18. Oil pump 19. Oil pump - to - oil filter gallery20. Oilway from oil filter to main oil gallery21. Oilway to oil pump drive gear bush22. Front crankshaft grease seal23. Oilway to main bearing and to oil pump drive gear

shaft24. Oil pump / ignition distributor drive shaft

25. Inlet pipe26. Throttle valve, carburettor secondary barrel27. Throttle valve, carburettor primary barrel28. Air cleaner unit29. Discharge ventilation manifold30. Flame arrester31. Hose to draw crankcase gases behind carburettor

throttle valve32. Discharge hose

33. Oil level dipstick34. Oil separator cover35. Oil separator36. Drain pipe

I. Engine crankcase ventilation diagram

6

COOLING SYSTEM

1. Temperature sensor for fuel injection system2. Radiator top hose3. Expansion tank filler cap4. Expansion tank5. Radiator cap6. Fluid return hose to expansion tank 7. Cooling water jacket8. Filler neck

9. Inlet valve10. Exhaust (steam) valve11. LH fluid cooler12. Radiator matrix13. RH fluid cooler14. Fan impeller15. Swirler16. Radiator mounting rubber17. Fan cowl18. Fan belt

19. Radiator outlet hose 20. Coolant pump21. Coolant pump supply hose22. Thermostat23. Thermostat by-pass hose24. Coolant return hose from heater radiator25. Coolant return pipe from part throttle

channel heater 26. Coolant supply hose to part throttle channel

heater

27. Coolant return hose from heater radiator28. Coolant supply hose to heater radiator29. Rubber insert30. Inlet elbow (from radiator) 31. Main valve32. Thermostat housing33. By-pass valve34. By-pass hose pipe35. Coolant pump supply pipe36. Thermostat cover

37. Piston38. Water pump cover39. Oil seal thrust sealing ring40. Oil seal collar41. Water pump shaft bearing outer ring 42. Fan pulley hub43. Stop screw44. Water pump shaft45. Water pump housing46. Water pump impeller

47. Inlet pipe

I. Thermostat operation diagramA. Coolant temperature below 800CB. Coolant temperature within 80 to 940CC. Coolant temperature over 940C.

7

FUEL SYSTEM

1. Rocker arm shaft2. Rocker arm 3. Pushrod4. Bottom cover5. Delivery valve6. Delivery union

7. Suction valve8. Fuel filter9. Suction union10. Fuel pump eccentric on shaft 19 (See p.4)11. Thermal insulating spacer12. Gasket13. Fuel tank shim14. Priming lever15. Rocker

16. Eccentric17. Fuel tank cover18. Diaphragm plate19. Inner spacer 20. Upper diaphragms21. Lower diaphragm22. Outer spacer23. Return spring24. Pullrod

25. Top cover26. Carburettor27. Fuel pump28. Fine filter29. Check valve30. Return flow line31. Supply line from fuel tank32. Intake pipe filter33. Fuel gauge sender

34. Fuel tank35. Fuel vapour separator36. Separator connecting hoses37. Air hose38. Fuel filler neck39. Filler cap40. Vent hose

I. Fuel pump operation diagramII. Fuel pump mounting diagram

8

CARBURETTOR

1. Part throttle channel heater2. Primary throttle3. Crankcase emission suction union4. Accelerator pump operating lever5. Accelerator pump rocker arm6. Accelerator pump diaphragm7. Fuel jet, part throttle enrichment 8. Ball valve, part throttle enrichment 9. Diaphragm, part throttle enrichment

10. Electromagnetic shut-off valve11. Idling fuel jet12. Return pipe to fuel tank13. Carburettor cover14. Supply union15. Primary barrel main air jet16. Choke valve plate17. Accelerator pump atomizers18. Pull-down diaphragm 19. Adjustment screw20. Throttle stop screw

21.22. Vacuum discharge to EGR system23. Vacuum discharge to ignition distributor vacuum control24. Idle mixture adjusting screw25. Primary throttle adjustment screw (pull-down unit)26. Choke operating lever27. Choke drive lever28. Secondary barrel main air jet29. Emulsion tube30 Secondary barrel main fuel atomizer31. Fuel filter32. Float chamber needle valve

33. Carburettor body34. Secondary throttle 35. Secondary throttle lever36. Secondary barrel main fuel jet37. Secondary throttle operating lever38. Float39. Throttle valves operating lever40. Secondary barrel lock lever

9

CARBURETTOR OPERATION DIAGRAM

1. Adjustment screw (choke pull-down unit)2. Pull-down diaphragm3. Pushrod4. Electromagnetic shut-off valve5. Idling fuel jet6. Main air jet, primary barrel 7. Idling air jet8. Main fuel atomizer, primary barrel9. Choke valve plate10. Accelerator pump nozzle11. Main fuel atomizer, secondary barrel

12. Injection pipe, full throttle enrichment13. Secondary main air jet14. Air correction jet, secondary barrel15. Carburettor top cover 16. Needle valve17. Return line to fuel tank18. Fuel-to-tank return jet19. Fuel filter20. Fuel supply to carburettor21. Diaphragm, part throttle enrichment 22. Ball valve, part throttle enrichment 23. Fuel jet, part throttle enrichment 24. Float

25. Fuel jet and tube, full throttle enrichment26. Secondary barrel fuel correction jet with tube27. Secondary barrel emulsion tube28. Secondary barrel main fuel jet29. Secondary throttle30. Primary throttle31. Part throttle channel heater32. Idle mixture adjustment screw33. Crankcase emission discharge pipe34. Vacuum discharge to ignition distributor vacuum

control35. Vacuum discharge to EGR valve (second pipe is not

shown)

36. Primary main fuel jet37. Primary emulsion tube38. Accelerator pump non-return ball valve39. Accelerator pump diaphragm40. Accelerator pump operating lever 41. Choke drive lever42. Outer rod securing bracket43. Primary throttle adjusting screw (pull-down unit)44. Throttle valve operating lever45. Choke control lever46. Fuel supply ball valve47. Accelerator pump operating cam

a. Air passage, pull-down unitb. Float chamber balance passagec. Air passage, part throttle enrichment d. Fuel passage, part throttle enrichment e. Secondary correction outlet ports f. Idling air passage holeg. Idling transients hole

I. Carburettor operation diagram at full throttleII. Pull-down unit operation diagramIII. Carburettor operation diagram at idle speedIY. Carburettor operation diagram at part throttleV. Acceleration pump operation diagram10

AIR CLEANER. SILENCERS.

1. EGR valve thermo-vacuum switch2. Exhaust manifold3. EGR valve4. EGR tube5. Intake manifold6. Carburettor7. Cold air intake

8. Temperature flap9. Warm air intake manifold10. Pinch bolt11. Air cleaner housing12. Pointer for air filter cover alignment13. Gauze14. Filter element perforated plates15. Paper filter element16. Air cleaner cover mounting bracket

17. Securing nut18. Discharge pipe19. Air cleaner cover20. Front exhaust pipe21. Front exhaust pipe bracket22. Clips23. Intermediate silencer24. Suspension rings25. Main silencer

26. Tail pipe27. Intermediate silencer rear perforated tube28. Intermediate silencer rear baffle plate29. Front baffle plate30. Front perforated tube31. Intermediate silencer housing32. Main silencer front perforated tube33. Main silencer inlet pipe34. Main silencer outlet pipe

35. Main silencer housing36. Rear baffle plate37. Centre baffle plate38. Rear perforated tube39. Front baffle plate

I. Recirculation diagramII. Air cleaner unitIII. Intermediate silencerIY. Main silencer

11

CLUTCH

1. Diaphragm spring2. Clutch friction discs3. Diaphragm spring rivet4. Clutch disc5. Rivet - damper tip6. Disc adaptor

7. Retainer plate8. Clutch disc hub9. Damper spring10. Pressure plate11. Flywheel12. Clutch cover13. Clutch bellhousing14. Gearbox input shaft

15. Pressure plate - to - clutch cover strap16. Diaphragm spring clip17. Diaphragm spring fulcrum ring18. Thrust flange / clutch cover strap19. Thrust flange friction washer20. Strap rivet21. Diaphragm spring thrust flange22. Release bearing

23.Clutch release fork / bearing spring24. Clutch release bearing25. Damper friction washer26. Spring washer bearing disc27. Damper spring washer28. Release fork ball pivot29. Release fork spring30. Release fork pushrod

31. Clutch release fork32. Slave cylinder33. Release fork return spring

I. Damper operation diagram

12

CLUTCH OPERATION SYSTEM

1. Clutch master cylinder2. Vacuum servo unit3. Brake master cylinder 4. Servo boot 5. Vacuum servo bracket6. Pedal cluster mounting bracket7. Over-centre spring hook

8. Pedal spacer sleeve9. Pedal outer bushes10.Brake / clutch pedal shaft 11. Pedal inner bush12. Brake pedal return spring13. Booster spring14. Master cylinder fluid reservoir15. Filler cap16. Baffle

17. Clutch cover18. Clutch disc19. Pressure plate20. Diaphragm spring21. Clutch release bearing22. Gearbox input shaft23. Bleed nipple24. Sealing ring25. Slave cylinder housing

26. Protective cap27. Release fork pushrod28. Piston29. Piston bearing plate30. Spring disc31. Circlip32. Plug33. Clutch release fork ball pivot34. Clutch release fork

35. Adjustment nut36. Locknut 37. Clutch pedal return spring38. Brake pedal39. Clutch pedal screw40. Clutch pedal41. Union 42. Retaining washer43. Gasket

44. Circlip 45. Pushrod piston46. Master cylinder piston47. Return spring48. Master cylinder body

I. Clutch hydraulic system operation diagram

13

GEARBOX

1. Input shaft2. Gearbox front cover with clutch release

bearing guide sleeve 3. Input shaft oil seal4. Spring washer5. Bearing thrust ring6. Gearbox housing7. Breather8. Output shaft needle bearing9. Synchro sleeve thrust washer10. 4th speed synchro unit crown11. 3rd / 4th synchro unit sleeve12. 3rd / 4th synchro unit hub

13. Circlip14. Synchro - ring15. Spring16. 3rd speed synchro gear 17. 2nd speed synchro gear18. Output shaft19. 1st speed synchro gear20. 1st gear bush21. Output shaft idler bearing22. Lock plate23. Flange24. Bellows25. Spring26. Gear change lever27. Lever rod

28. Thrust ring29. Rubber ring30. Spacer31. Retaining sleeve32. Collar33. Cap34. Ball socket35. Gear change lever housing36. Guide plate37. Propeller shaft coupling flange38. Nut39. Centering ring seal40. Centering ring41. Output shaft rear bearing oil seal42. Output shaft rear bearing

43. Spacer sleeve44. Oil deflector washer45. Gear unit bearing46. 5th speed / reverse gear unit47. Reverse idler gear shaft48. Reverse idler gear49. Intermediate shaft rear bearing50. Intermediate shaft 1st speed gear51. 1st/2nd synchro sleeve52. Intermediate shaft 2nd speed gear53. Intermediate shaft 3rd speed gear54. Filler and check orifice cap55. Intermediate shaft56. Intermediate shaft constant mesh gear57. Intermediate shaft front bearing

58. Intermediate shaft bearing clamping washer59. Clamping washer bolt60. Input shaft constant mesh gear61. Input shaft rear bearing62. Circlip63. Reverse lock clip64. Guide plate washers65. Guide bar66. Detents cover67. Spring68. Detent69. 5th / reverse shift fork70. Thrust washer71. Circlip72. 3rd / 4th selector fork

73. 1st / 2nd selector rod74. 3rd / 4th selector rod75. 1st / 2nd selector fork76. 5th / reverse selector rod77. Locking collets

14

GEARBOX OPERATION DIAGRAM

1. Input shaft2. Output shaft3. Input shaft constant mesh gear4. 4th speed synchro crown5. 4th gear synchro baulk ring6. 3rd and 4th synchro sleeve7. 3rd and 4th gear selector fork8. Synchro circlip

9. 3rd synchro baulk ring10. Synchro spring11. Synchro spring thrust washer12. 3rd synchro gear and crown13. 2nd synchro gear and crown14. 1st and 2nd synchro sleeve15. 1st and 2nd gear selector fork16. 1st synchro gear and crown17. Reverse gear18. 5th synchro sleeve hub

19. 5th synchro sleeve20. 5th and reverse gear selector fork21. Gear change lever22. 5th synchro gear and crown23. Oil deflector washer24. 5th gear bush25. Distance sleeve26. Flexible sleeve flange27. 5th gear and reverse selector rod28. 3rd and 4th selector rod

29. 1st and 2nd selector fork rod30. Reverse light switch31. Gear unit reverse gear32. Reverse idler gear33. End plug34. 5th and reverse gear unit35. Reverse idler gear shaft36. Layshaft 1st speed gear37.1st synchro baulk ring38. 1st and 2nd synchro sleeve hub

39. 2nd synchro baulk ring40. Layshaft 2nd speed gear41. Layshaft 3rd speed gear42. 3rd and 4th synchro sleeve hub43. Layshaft constant mesh gear44. Circlip45. Poppet spring

I. Neutral positionII. Beginning of 3rd gear engagementIII. Complete engagement of 3rd gear

15

PROPELLER SHAFT

1. LH wheel drive2. Front axle3. RH wheel drive4. Forward propeller shaft5. Gearbox6. Engine7. Layshaft flexible coupling

8. Layshaft constant velocity joint9. Torque converter10. Rear propeller shaft11. Rear axle12. Sliding yoke13. Oiler14. Retainer15. Grease seal16. Propeller shaft end

17. Propeller shaft tube18. Balance plate19. Propeller shaft joint fork20. Propeller shaft trunnion21. Needle bearing circlip22. Needle roller housing23. Flange - propeller shaft yoke24. Washer25. Needle roller

26. Needle bearing oil seal27. Trunnion oil seal28. Constant velocity joint shell29. Ball30. Boot31. Protective shroud32. Cage33. Coupling flange securing bolt34. Coupling flange

35. Coupling liner36. Balance washer37. Rubber sleeve38. Centering bush39. Clips40. Plug41. Oil seal splash guard ring42. Outer joint shell43. Circlip

44. Outer joint race45. Thrust ring46. Outer joint boot47. Protective sleeve48. Road wheel drive shaft49. Inner joint boot50. Detent51. Inner joint race52. Inner joint shell

I. Drive line viewII. Front wheel drive

16

TORQUE CONVERTER AND ITS DRIVE SYSTEM

1. Driven gear2. Differential bearings3. Spring washer4. Circlip5. Differential locking coupling6. Differential carrier crown7. Front axle drive shaft crown8. Front axle drive shaft bearing9. Oil slinger

10. Splash guard11. Front axle drive shaft12. Flange13. Oil seal14. Oil drain plug15. Speedometer driven gear16. Speedometer drive gear17. Plug, oil level inspection / top-up orifice18. Torque converter front cover19. Layshaft roller bearing20. Bracket, torque converter mount 21. Input shaft bearing cover

22. Bearing thrust ring23. Input shaft bearings24. Top gear25. Gear shift clutch hub26. Gear shift clutch27. Torque converter casing28. Low gear29. Low gear bush30. Input shaft31. Rear cover32. Layshaft ball bearing33. Layshaft

34. Differential housing 35. Rear axle differential gear thrust washer36. Rear axle drive shaft bearing37. Rear axle differential gear38. Pinion39. Pinion thrust washer40. Circlip41. Pinion shaft42. Spring washer43. Front axle differential gear44. Suspension mounting bracket rubber 45. Shaft, torque converter mount

46. Differential locking clutch yoke47. Yoke stop bolt48. Locked differential warning light switch49. Boot50. Spring51. Differential locking fork rod52. Front axle case cover53. Lock washer54. Lever shaft bush55. Lever shaft56. Differential locking lever57. Gear shift fork rod

58. Gear lever bracket59. Gear lever60. Gear lever knob61. Gear shift clutch fork62. Spacer sleeve63. Detent ball64. Detent spring bush65. Detent spring

I. Torque converter operating system

17

TORQUE CONVERTER OPERATIONDIAGRAM

1. Grease seal2. Thrust ring, input shaft front bearing3. Front bearing cover4. Input shaft front bearing5. Torque converter front cover6. Top gear7. Gear engagement clutch hub8. Gear engagement clutch

9. Low gear10.Torque converter case11. Input shaft rear bearing12. Input shaft13. Torque converter rear cover14. Layshaft15. Layshaft rear bearing16. Differential rear bearing17. Rear axle drive shaft retaining ring18. Rear axle drive shaft bearing19. Oil slinger20. Rear axle drive shaft flange

21. Rear axle drive shaft22. Bearing thrust ring23. Differential housing24. Rear axle drive gear25. Pinion26. Differential pinion shaft27. Differential pinion shaft circlip28. Spring washer29. Driven gear30. Differential front bearing circlip31. Differential lock coupling32. Front axle drive shaft

33. Front axle casing34. Circlip, front axle drive shaft bearing35. Differential front bearing spring washer36. Differential front bearing37. Speedometer driven gear38. Speedometer drive unit housing39. Layshaft front bearing40. Gearbox41. Coupling42. CV joint43.Torque converter44. Shims

45. Bracket, torque converter mounting 46. Bracket, engine rear mounting

I. Top gear engagedII. Low gear engagedIII. Low gear engaged, differential locked up

18

VAZ - 21213

REAR AXLE

1. Road wheel cap2. Brake drum - to - wheel securing bolt3. Oil deflector4. Brake drum5. Brake drum iron ring6. Wheel cylinder7. Brake bleed nipple8. Half-shaft bearing

9. Bearing locking collar10. Rear axle beam flange11. Half-shaft oil seal12. Coil spring cup13. Rear axle beam14. Suspension bar securing bracket15. Half-shaft guide16. Differential bearing nut17. Differential bearing18. Differential bearing cover

19. Breather20. Pinion21. Crown wheel22. LH halfshaft23. Halfshaft gear24. Rear axle reduction gear casing25. Drive gear shim26. Bearing spacer sleeve27. Bearing, pinion28. Oil seal, pinion

29. Oil seal splash guard30. Propeller shaft securing flange31. Nut32. Oil baffle33. Pinion, final drive 34. Differential pinion shaft35. Half-shaft gear thrust wsher36. Differential case37. RH halfshaft38. Bracket to secure suspension components

39. Thrust plate, half-shaft bearing40. Rear brake backplate41. Rear brake shoe42. Friction disc43. Half-shaft flange44. Bearing nut lockplate45. Bearing cover securing bolt

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FRONT AXLE

1. Differential case2. Differential pinion3. Differential pinion shaft4. Half-shaft gear5. Crown wheel6. Bearing cover retaining stud7. Front axle casing

8. Drain plug9. Casing lower cover10. Casing cover11. Bracket, engine front mounting12. Front axle securing stud13. Front axle securing bracket, LH14. Pinion bearings15. Pinion, final drive 16. Spacer sleeve17. Pinion oil seal

18. Oil seal splash guard19. Pinion flange20. Flange securing nut21. Road wheel drive inner joint 22. Inner joint bearing23. Bearing locating ring24. Spring washer25. Circlip26. Differential bearing adjuster nut27. Differential bearing

28. Inner joint shell, RH halfshaft29. Breather30. RH bracket, front axle31. Drive gear shim32. Bearing oil deflector33. Half-shaft gear thrust washer34. Filler plug35. LH half-shaft, inner joint shell36. Inner joint shell bearing cover37. Splash guard, joint shell oil seal

38. Oil seal39. Differential bearing cover40. Adjuster nut lockplate

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