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Ян К. ХардерИДЕЯ 7: ИННОВАЦИИ - Круглый стол
Машиностроение и технологические инновации.
Как пережить спад производства?
Jan C. HarderIDEA 7: INNOVATIONS - Round tableEngineering and Technology Innovations: How to Survive a Decline in Rail Car Manufacturing?
DecliningRail Car
manufacturingmarket
Extension of lifecycle
Innovations
State-industryprograms
(Shift2Rail)
IPR Management
Costoptimization /
LocalisationSecure
tenders/projects
Energy efficiency
Financing
International markets andpartnerships
New normative base
Develop a ultra light weight
cantilever that meets the railway
technical requirements
Fulfill chemical resistance
Fulfill fire safety requirements
Develop a carbon fiber cantilever based
on current designs
Rigor simulation and testing
Optimize manufacturing methods
together with industrial partner
Cantilever that is over 50% lighter
then its already optimized
steel variant
Moderate increased costs
Results
ApproachChallenge
Innovations: increasing efficiency of Rolling Stock
Planning & implementation of standardized Energy Measurement System (EMS) for train operator
Fleet upgrade according infrastructure
Technical requirements EN 50463
• Implementation of EMS system •Selection of components & certification support•Refurbishment of prototypes locomotives and preparation of serial refurbishment•Development of refurbishment- and maintenance instructions
Seamless refurbishment planned and carried out on AC&DC locomotives for cross-border operations
Results
ApproachChallenge
Energy Efficiency: Energy Measurement System (EMS)
Energy Measurement System
Po
licy m
ak
in
g
Im
ple
me
ntatio
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Pla
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in
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Eq
uip
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nt S
ele
ctio
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Data
C
olle
ctio
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Syste
m
Billin
g S
yste
m
Pro
to
typ
e
Re
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rb
ish
me
nt
Se
ria
l R
efu
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ish
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nt
Limited installation space
Availability of battery technologies
Calculation of the load configuration and
simulation of SoC in cooperation with
Technical University of Vienna
Integration of the hybrid system under
the condition of minimal intervention
Preservation of the performance
characteristic and applicability
Test of system
Estimation of Cost (LCC)
RAMS-Analysis
Forecast
Target of System Intergration Defaults und Simulations
Challenges
0 1 2 3 4 5 60
50
100
150
200
Zeit in h
Sta
te o
f charg
e in k
Wh
berechneter State of charge schwerer Verschub
0 1 2 3 4 5 60
1
2
3
4
Zeit in h
C-R
ate
mittlere C-Rate
0 1 2 3 4 5 6 7 8 9140
160
180
200
Zeit in h
Sta
te o
f charg
e in k
Wh
berechneter State of charge leichter Verschub
0 1 2 3 4 5 6 7 8 90
0.05
0.1
0.15
0.2
Zeit in h
C-R
ate
mittlere C-Rate
Energy efficiency: Feasibilty study for hybridization of the 1063 series from ÖBB
INNOVATION: Energy- &comfort-optimized air conditioning of the interior of rail vehicles
• Calculation of an optimum in terms of energy-efficiency and comfort,
regardless of current climate control concepts and approaches
• Determination of different technologies coming into consideration
including their concept- and parameterization proposals
• Interviews of experts (operators, manufacturer and system-
suppliers) to determine the state-of-the-art and the latest trends
• Comparison of concepts by means of CFD simulation
• Calculation of resultant local comfort levels PMV (predicted mean
vote) und PPD (predicted percentage of dissatisfied)
• Comparison of conceptual approaches in terms of energy
consumption and comfort
Project goal
Method
Molinari Rail - Competences and Services
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Molinari Rail - Engineering«We are your Engineering-Partner.»
Comprehensive system design of EMUs, DMUs, tram, locomotives, coaches
Systems Engineering of EMUs, DMUs, tram, locomotives, passenger coaches
Functional design according to technical, operational, economical requirements
Requirements Management and RAMS/LCC-Engineering
Mechanical and electrical system integration of ALL subsystems
Electromechanical design e.g. electrical wiring diagrams, cabinets, driver’s desk
Bogies for EMUs, DMUs, tram, locomotives, passenger coaches, freight wagons
FEM and MBS simulation, crash worthiness according to EN and other standards
2D drawings, welding and manufacturing drawings
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Molinari Rail - Engineering
Systems Integration Detail DesignSystems Engineering
SimulationFEM Analysis
BogiesElectrical cabinetsWiring Diagrams
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Molinari Rail - Systems
“We deliver what we design.”
Turnkey supplier for design, manufacturing, assembly, commissioning and After-Sales-Service of complex subsystems for worldwide projects and delivery
Turnkey projects for maintenance workshop infrastructure and equipment
The Molinari One-Stop-Shop minimizes the number of interfaces for lean project deliver
A PASSION FOR
RAILWAY SOLUTIONS
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Technologies for the most
sustainable mode of transit
Made by Molinari
Contact:
Jan C. Harder
Vice President Sales
Tel: +41 (79) 9284847
Email: [email protected]
