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KABITAA TECHNOLOGICAL SERVICESINDIA

KABITAA TECHNOLOGICAL SERVICES-INDIA

KABITAA TECHNOLOGICAL SERVICES 6/116 DWARAKA Nr. GTB. Nagar Rly. Station Sion East, Mumbai 400022 India Ph +91 22 24090072 Mb +91 98690 53024

Email : [email protected] [email protected]

Web site www.tankliftjacks.in www.tankliftjacks.biz

http://www.tankliftjacks.in/

http://www.tankliftjacks.biz/

About us

Established by a entrepreneur:Technical backgroundExperience in construction of vertical storage steel tanks Expertise in the manufacture of tank erection tools.

Recognized by tank construction companies and contractors asManufacturer, Exporters of Quality Products Technical support engineers and designersPerformers

Recognized as Engineers to ensure safety at site in Tank ConstructionsTank repairs- Foundation, settlement correctionTank maintenance Tank dismantling


Products and Services

• Tank Lift Jacks with Accessories• Hydraulic Power Packs for the Jacking Units• Vacuum Box And Vacuum Pump for tank bottom weld test• Construction Tools & Accessories • Shim Plates, Carrot Pins , JIG Plates ,Platform Brackets • Provide engineering designs and drawings for structural support. • Technical supervision at site • Experienced tank lift jack operators • Personnel for tank construction • Design and drawing for tank fabrication as per API standards• Locating experienced sub contractors for tank construction


PRODUCTS

• TANK LIFT JACKING UNITS


PRODUCTS• HYDRAULIC POWER PACK


TANK TESTING UNITS

• VACUUM BOX and VACUUM PUMP


APPLICATIONS

• Construction of new tanks• Repairs of tank foundations• Replacement of tank bottom plates• Realignment of tanks due to uneven settlement• Demolishing of old tanks• Replacing the corroded bottom shell course • Shifting of tanks


ADVANTAGES

• One equipment- Many applications• All work is carried out near ground level. • Occupational safety• Suited to all type of site conditions• Scaffolding and big cranes not required• Quality work at reduced time • Economical and easy to adopt


POSITIONING OF JACKING UNITS FOR TANK CONSTRUCTION


TANK LIFTING SEQUENCE

• The Tank Jacking system comprises of number of self climbing twin cylinder Jacks operated by a common hydraulic power source.

• The working principle is similar to climbing vertical Coconut or Palm tree.• Hence, these jacks can be called as Monkey jacks.• In the tank jacking system , the tank shells are erected in reverse sequence i.e. the top shell

and roof being erected first and followed by next shells.• For tank construction, the jacking units are erected inside the tank along the tank shell

periphery.• For tank maintenance, tank repairs, the jacks are to be positioned outside the tank on

special supports• The jacks are connected to the special cleats welded to the tank shell• The hydraulic power pack distributes hydraulic oil to all the jacks through manifold.• The jacks climb on the vertical trestle in a uniform stroke of @100mm• The jacking units hold the trestle rod firmly by 2 sets of fail safe grip mechanism (Jack

teeth) provided on the jacks.• After full cycle, the jacks are ready for the next lift. • This process is repeated number of times till the required height is reached.


TANK CONSTRUCTION


TANK LIFTED BY TANK LIFT JACKS


TANK NEARING COMPLETIONLAST SHELL (BOTTOM SHELL PLATE) ERECTION


DOME ROOF TANKS


TANK TERMINAL


FLOATING ROOF TANK


TANK FOUNDATION REPAIRS

• TANK JACKS POSITIONED OUTSIDE


Support arrangement for jacks


Cleat fixing on shell


LIFTING AND GUIDE CLEATS ON SHELLJACKS PLACED ON STEEL PLATES


JACKS POSITIONED ON STEEL SUPPORTS


TANK IN LIFTED POSITION ON JACKING UNITS FOR BOTTOM PLATES REPAIRS


TANK JACKS FOR FOUNDATION REPAIRSJACKS PLACED ON SPECIAL CONCRETE PEDESTALS


BREAKING OF TANK FOUNDATION AFTER LIFTING


SPECIAL MAN WAY OPENING ON SHELL(3 M x 2.5 M)


TANK IN LIFTED POSITION ON JACKING UNITS


CLIENTS-PROJECT SITE• AGAM GROUP COMPANIES LLC- KNPC- MINA ABDULLA

REFINERY,KUWAIT• NBTC-KUWAIT - SAUDI ARABIAN CHEVRON-AL ZOUR-KUWAIT• TGM ENGINEERING CO KUWAIT- KNPC- SHUAIBA

REFINERY,KUWAIT• WESTERN TANKS AND PIPELINES-SHARJAH, UAE• AMANA PIPELINES DUBAI, UAE• KIRDAAR VAA TECARET-TURKEY• INOX INDIA LTD- AIR PRODUCTS GMBH,HATTIGEN, GERMANY• ABE-TEC (E.A) LTD-KENYA• RAM E & I LTD- SUDAN PROJECT• SUMAN SYNDETS LTD - MOZAMBIQ


CLIENTS-PROJECT SITE

• ELIXIR ENGINEERING CONSTRUCTION COMPANY- IOCL PANIPAT REFINERY,INDIA• VISHAL STRUCTURALS PVT LTD- -HPCL-BLACK OIL

INSTALLATION, VISAGAPATNAM-INDIA• VISHAL STRUCTURALS PVT LTD-CAIRN ENERGY-BARMER,

RAJASTHAN.,INDIA• LARSEN & TOUBRO LTD (ECC DIVN)- CAIRN ENERGY,

BARMER, RAJASTHAN,INDIA• SYSCON ENGINEERS- APAR CABLES, VAPI• PRESTIGE PRODUCTS- IOCL VASCO TERMINAL• SPACE TECH EQUIPMENT- IOCL SEWREE TERMINAL


TANK FOUNDATION REPAIRS VDO PRESENTATION


ACKNOWLEDGEMENT

THANKS

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