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1
Acrylonitrile-Methyl Methacrylate Copolymer Films
Containing Microencapsulated n-Octadecane
Li Jun1, Han Na2, Zhang Xing-xiang3 (Tianjin Municipal Key Lab of Fiber Modification and Functional Fibers, Tianjin Polytechnic
University, Tianjin 300160)
Abstract: Acrylonitrile-Methyl methacrylate copolymer was synthesized in aqueous solution by
Redox. The copolymer was mixed with 10-40wt% of microencapsulated n-octadecane
(MicroPCMs) in water. Copolymer films containing MicroPCMs were cast at room temperature.
The copolymer of acrylonitrile-methyl methacrylate and the copolymer films containing
MicroPCMs were characterized by using Fourier Transform Infrared Spectroscopy (FTIR),
Differential Scanning Calorimetry (DSC), Thermogravimetric Analyzer (TG), X-ray Diffraction
(XRD) and Scanning Electron Microscopy (SEM), etc. The microcapsules in the films are evenly
distributed in the copolymer matrix. The heat-absorbing temperatures and heat-evolving
temperatures of the films are almost the same as that of the MicroPCMs, respectively. The
heat-absorbing temperatures increase slightly with the contents of MicroPCMs increasing. In
addition, the enthalpy efficiency of MicroPCMs rises with the contents of MicroPCMs increasing.
The crystallinity of the film increases with the contents of MicroPCMs increasing.
Keywords: Acrylonitrile-methyl methacrylate copolymer, MicroPCMs, film, heat storage
Sponsoring fund:name of the fund or sponsoring institution (project no.), or delete the line
* Corresponding author:Zhang Xing-xiang, Doctor, Tianjin Municipal Key Lab of Fiber
Modification and Functional Fibers, Tianjin Polytechnic University, email:
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1. Introduction Microcapsules are small particles that contain an active agent or core material
surrounded by a coating or shell [1]. When the core material is phase change material
(PCM), the microcapsules have the thermal performance. The PCM stores and
releases thermal energy as the solid-liquid transitions take place [2]. The technology
of using phase change material (PCM) in clothing was developed and patented in
1987 for the purpose of improving the thermal insulation of textile materials during
changes in environmental temperature conditions [3, 4]. MicroPCMs have also been
used in the manufacture of foams and coatings [5-9]. Phase change materials are
applied to improve the insulation effect of the membrane material [10].
In this paper, the fabrication of acrylonitrile-methyl methacrylate copolymer
films containing 10-40wt% of MicroPCMs was studied; and the films were
characterized by using various test methods.
2. Experiments 2.1 Raw materials
Acrylonitrile (AN), analytical reagent, was purchased from Tianjin Kermel
Chemical Reagent Development Center and treated by atmospheric distillation before
used. Methyl acrylonitrile (MMA), analytical reagent, was purchased from Tianjin
Wen Da Xi Gui Reagent Chemical Plant and washed by the solution of sodium
hydroxide (5wt%) then treated by atmospheric distillation prior to use to remove
inhibitor purified. Chain transfer agent, dodecyl mercaptan (RSH) was a product of
Shanghai Qingpu synthetic reagent plant. Potassium persulphate (KSP), analytical
reagent, was purchased from Tianjin Standard Technology Ltd. Sodium bisulphate
(SBS), analytical reagent, was purchased from Beijing purchasing and supply station,
China Medicament Company. N, N-Dimethylformamide (DMF), analytical reagent,
was purchased from Tianjin Chemical Reagent Institute. MicroPCMs were prepared
in our laboratory. The diameters of the microcapsules are in the range of 0.3∼4μm.
2.2 Fabrication of Acrylonitrile-Methyl methacrylate Copolymers
The reactor was charged with predetermined mass of distilled water and purged
with dry nitrogen for 30 min while heating to the reaction temperature (40 ). The ℃
mixture of AN, MMA and mercaptan were added followed by the sodium bisulphite
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(SBS) in distilled water. After 5 min, the potassium persulphate (KSP) dissolved in
distilled water was added and the reaction was allowed to proceed for 3h at 40 . The ℃
product was then directly filtered and washed with distilled water and dried [11].
2.3 Fabrication of Acrylonitrile-Methyl Methacrylate Copolymer Films
Containing Microencapsulated n-Octadecane
The moisture content of the copolymer and the MicroPCMs wet cakes were
determined before they were dried; and then the copolymer and the MicroPCMs were
mixed in water in predetermined ratios. The mixtures containing 0, 10, 20, 30 and
40wt% of MicroPCMs were obtained, and then were dried, mixed with predetermined
volume of N, N-Dimethylformamide (DMF). Copolymer films containing
MicroPCMs was cast with the mixtures of copolymers containing MicroPCMs at
room temperature. The films containing 0, 10, 20, 30 and 40wt% of MicroPCMs
were nominated as F0, F10, F20, F30 and F40.
2.3 Characterization of the copolymer and film
2.3.1 Fourier Transform Infrared Spectroscopy (FTIR) of the copolymer
The FTIR Spectra of the acrylonitrile-methyl methacrylate copolymer and films
containing microencapsulated n-octadecane were obtained using a spectrophotometer
(FTIR; Pekin Elmer system 2000), wave numbers 400- 4000cm-1.
2.3.2 Scanning Electron Microscopy (SEM)
The micrographs of the films containing MicroPCMs were obtained by using a
scanning electronic microscope (SEM; Leica Stereoscan 440).
2.3.3 Differential Scanning Calorimetry (DSC)
The phase change properties of MicroPCMs and the films containing
MicroPCMs were obtained by using a Differential Scanning Calorimeter (DSC;
Perkin Elmer DSC-7) at a heating rate 10℃/min in a nitrogen atmosphere from -20℃
to 100℃, waiting for 3min the cooled to -20℃ at the same rate.
2.3.4 X-ray Diffraction (XRD)
X-ray diffraction patterns of the films and the MicroPCMs were obtained by
using X-ray diffraction (XRD; Bruker Aux D8 Advance, 40kv, 40mA, Cu Kα1) at
room temperature in a scanning range of 5-25° (2 theta).
2.3.5 Thermogravimetric Analyzer (TG)
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The thermal stabilities of the films and the copolymer in the film were
obtained using thermogravimetry (TG; NETZSCH STA 409 PC/PG TG-DTA) at a
heating rate of 10℃/min from room temperature to 1000℃ in a nitrogen atmosphere.
3. Results and Discussion 3.1 FTIR spectra of the copolymer
4000 3500 3000 2500 2000 1500 1000 500
Tran
smitt
ance
[%]
Wavenumber cm-1
1
2
2243 1728
Figure 1 FTIR spectra of the copolymer
(1-AN/MMA copolymer, 2-AN/MMA copolymer treated by acetone)
The FTIR spectra of the copolymer and the copolymer treated with acetone are
shown in Fig. 1. The polymethylmethacrylate (PMMA) can be dissolved in acetone,
while the polyacrylonitrile (PAN) and the AN/MMA copolymer cannot. The peaks in
spectrum 1 and 2 are associated with: 2243 cm-1 (CN stretching); 1728 cm-1 (C=O
stretching in methyl methacrylate). From the spectrum 2, the peak 1728 cm-1 still
exists after the treatment of acetone, which indicates that the sample contains the
component of MMA; and the copolymerization between acrylonitrile and methyl
methacrylate monomers has occurred.
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4000 3500 3000 2500 2000 1500 1000 500
ATR
Uni
ts
Wavenumber(cm-1)
F40
F30
F20
F10
F0
2243 1722
2931
2860
1674 14581381
1234
1149
Figure 2 FTIR spectra of the copolymer films containing MicroPCMs
FTIR spectra of the copolymer films containing various contents of MicroPCMs
are shown in Fig. 2. The peak at 2243 cm-1 is attributed to the CN stretching in
acrylonitrile in the spectrum F0; and the peak 1727 cm-1 is from the C=O stretching in
methyl methacrylate; and 1668 cm-1 is derived from C=O stretching in residual DMF.
However, the other spectra also have these three peaks. Peaks from 2952 to 2852 cm-1
(C-H stretching in CH2 and CH3 groups), 1454 cm-1 and 1388 cm-1 (C-H blending in
CH2 and CH3 groups) are shown in spectrum F0. From F0 to F40, peaks from 2952 to
2852 cm-1 are enhanced relative to the other peaks on the respective spectrum while
the reverses appear on the 2243 cm-1 and 1727 cm-1 because of the contents of the
microcapsule increasing.
3.2 The morphology of the copolymer films containing MicroPCMs
F10 F20
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F30 F40
Figure 3 SEM micrographs of the copolymer films containing various contents of
MicroPCMs
The morphologies of the copolymer films containing various contents of
MicroPCMs are shown in Fig. 3. The microcapsule is a sphere particle with a
diameter of 0.3-4μm. The MicroPCMs are evenly distributed in the copolymer film.
The copolymer has pore structure. With the contents of microcapsule increasing, more
and more microcapsules are inserted into the copolymer matrix.
3.3 The thermal property of the copolymer films containing MicroPCMs
The phase change properties and the efficiency of enthalpy of the copolymer
films containing MicroPCMs are listed in Table 1.
Table 1 Phase change properties of the copolymer films containing MicroPCMs
Sample No Tm
(℃)
ΔHm
(J/g)
Efficiency of
enthalpy*(%)
Tc
(℃)
ΔHc
(J/g)
Efficiency of
enthalpy*(%)
F10 37.7 8.2 57.7 23.3 8.9 63.9
F20 37.7 13.1 46.1 23.4 15.3 55.0
F30 38.1 30.0 70.3 22.7 33.7 80.7
F40 38.8 39.8 70.0 22.1 47.1 85.0
MicroPCMs 38.0 142.2 100 24.4 139.2 100
* Efficiency of enthalpy is defined as the ratio of the theoretical enthalpy and the
measured value.
It is shown that the heat-absorbing temperatures (Tm) and the heat-evolving
temperatures (Tc) of the films containing various contents of MicroPCMs are almost
the same as that of MicroPCMs respectively; and fluctuate in a slight range. The
melting enthalpy (ΔHm) and the crystallizing enthalpy (ΔHc) increase with the
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contents of MicroPCMs increasing, which is similar to that in literature [12]. The
efficiency of enthalpy of the films increases with the content of MicroPCMs
increasing, while the F20 is exceptional. The reason leading to the abnormal
phenomenon may be that the distribution of the MicroPCMs is not even; and the
thermal conduct between the copolymer chain and MicroPCMs, shell and core of the
microcapsule is poor [12]. The crystallization enthalpy (ΔHc) is higher than the
melting enthalpy (ΔHm) from F10 to F40, which may be attributed to the imperfect
crystallization of the MicroPCMs in the films. The films containing 30 and 40wt% of
MicroPCMs, which have enthalpy of more than 30J/g, are potential for used as
insulating membranes in non-woven [10].
3.4 The thermal stabilities of the copolymer films containing MicroPCMs
0 200 400 600 800 1000
Mas
s(%
)
Temperature/ 0C
F0F10F20F30F40
Figure 4 TG curves of the films containing MicroPCMs
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0 200 400 600 800 1000
DTG
(%/m
in)
Temperatue( 0C)
F0F10F20F30F40
M
Figure 5 DTG curves of the films containing MicroPCMs
The thermal stabilities of films containing MicroPCMs are shown in Fig. 4. The
weight loss before 200℃ is caused by the evaporation of residual DMF and the
breakage of MicroPCMs. The boiling point of DMF is 152.8℃; and the weight loss of
the MicroPCMs at 183.3℃, which is regarded as the decomposition temperature, is
above 5% [13].
Table 2. The thermal stability of the films containing MicroPCMs
Sample No F0 F10 F20 F30 F40
Thermal stable temperature (℃) 180.9 193.7 229.5 216.1 189.7
Peak temperatures (℃) 359.3 343.4 334.2 314.8 317.3
The thermal stable temperature (5wt% weight loss) is listed in Table 2. With
the contents of MicroPCMs increasing, the thermal stable temperature increases and
then decreases. The F20 has the highest thermal stable temperature, 229.5℃.
DTG curves of the films containing MicroPCMs is shown in Figure 5. It is
shown that the small peaks exist before the 200℃. When comparing the curve of the
films and that of the MicroPCMs, we conclude that all of the obvious peaks are above
300℃, which are resulted from the decomposition of the copolymers. The peak
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temperatures are listed in Table 2. The peak temperatures decrease with the contents
of MicroPCMs increasing. It is explained that the decomposition temperature of
copolymers containing various contents of MicroPCMs decreases with the contents of
MicroPCMs increasing.
3.5 The crystallization of the copolymer films containing MicroPCMs
10 15 20 25 30 35 40 45
Inte
nsity
2-Theta( 0 )
F0
F10F20F30
F40
M
Figure 6 XRD patterns of the copolymer films containing various contents of
MicroPCMs and the MicroPCMs
The XRD patterns of the copolymer films containing various contents of
MicroPCMs and the MicroPCMs are shown in Fig. 6. The peaks at 21.5° and 23.7°
are attributed to n-octadecane in the MicroPCMs; and the peak at 16.8° is attributed to
the PAN crystal. With the contents of MicroPCMs increasing, the intensity of PAN
crystallization peak (16.8°) reduces; and the intensity of MicroPCMs crystallization
peak (21.5° and 23.7°) increases. The crystallinity increases with the contents of
MicroPCMs increasing. Such a phenomenon can be explained as the interaction
between the reduction of crystallizable copolymer and the increase of MicroPCMs
contents.
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Table 3 Crystallinity of the copolymers in films
Sample No F0 F10 F20 F30 F40 M
Crystallinity (%) 29.9 44.1 47.8 48.2 52.3 26.9
The formula of crystallinity:
ac
cc ss
sX+
= (2)
where, Xc-crystallinity; sc-area of the crystallization zone; sa - area of amorphous
zone .
4. Conclusions Acrylonitrile-Methyl methacrylate copolymers were synthesized in aqueous
solution by Redox. The copolymerization between acrylonitrile and methyl
methacrylate monomers was testified by FTIR. The copolymer films containing
10-40wt% of MicroPCMs were cast at room temperature using the mixture of
microcapsule and the copolymer. The microcapsules in the films are evenly
distributed in the copolymer matrix. The heat-absorbing temperatures (Tm) and the
heat-evolving temperatures (Tc) of the films containing various contents of
MicroPCMs are almost the same as that of MicroPCMs respectively; and fluctuate in
a slight range. The enthalpy (ΔHm and ΔHc) and the efficiency of enthalpy of the
MicroPCMs in the films increase with the content of MicroPCMs increasing. The
thermal stable temperatures increase and then decrease with the contents of
MicroPCMs increasing. The film containing 20wt% of MicroPCMs has the highest
thermal stable temperature (229.5℃). The thermal stable temperatures of the films
decrease with the contents MicroPCMs increasing. The crystallinity of the film
increase with the incresed content of the MicroPCM.
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