- 1 - ULTIMO-R4 © Dürr Assembly Products India Dürr Assembly Products India (A Division of SRIL) Roll Test Stand – ULTIMO- R4

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ULTIMO-R4

© Dürr Assembly Products India

Dürr Assembly Products India (A Division of SRIL)

Roll Test Stand – ULTIMO- R4

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Roll-Test Stand – “ULTIMO-R4”

Innovations Roll test stand in production

The rapid development of control units in order to optimize the driving behavior of vehicle Dürr Assembly Products has configured a compact test stand using well-proven components – a Roll test stand which meets more than 95% of the system requirements defined by the automotive producers.

Functions and design of this test stand are based on our experience.

On the basis of Dürr experience the individual design features have been compared. The resulting intersection is reflected in the following detailed scope of supply and services


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Roll-Test Stand “ULTIMO-R4”

Application

Along with Dürr Assembly Products Germany, DAP India (A Division of SRIL) offers:

The possibility to carry out vehicle function tests

Engine, Gear, Clutch transmission test.

Acceleration and deceleration test

Speedometer test

Roll test

Vehicle Warming test

The ULTIMO-R4 offers the above features concerning measuring accuracy, system availability and quality of design that can be found in the well-known Dürr Assembly Products test stands which are manufactured according to the customer specifications. With the defined system configuration Dürr Assembly Products India (A Div. of SRIL) is able to present an attractive cost/performance ratio. Moreover, this compact design even allows us to offer a reduced delivery period of only 4 months.


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Improved quality by improved accuracy and more detailed testing

Low cost and upgradeable test stand specially designed for Indian market

Reduced cycle times due to new and flexible test sequences

High economical efficiency, low maintenance costs and low operating expenses

Local service available from all major metro’s in India

Benefits:

Roll Test Stand “ULTIMO-R4”

Dürr Assembly Products India

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Roll Test Stand “ULTIMO–R4”

ULTIMO-R4 is the test stand for roll and function testing for vehicles in the end of line area

The inertia of roller allows a simulation of realistic drive cycles

The functionality of the most important vehicle components as engine, gear, clutch, transmission can be checked under production environment

ULTIMO-R4 is especially designed for demanding production environment and 24x7 operation

Benefits:

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Standardized operating surface

Set-up of sequence parameters

Simple control functions

Efficient and reliable operation

Easy maintenance

No special skill is required for operation & maintenance

Easy to update with user friendly function

The electric control performed according to Dürr Assembly Products EOL concept.

The Benefits are

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24”

USB Bar Code Scanner

Printer

IR-remotecontrol

ultrasonicvehicle detectionposition detection

Field I/Os Beckhoff Modules

Rope EncoderWheelbase Adjustment

Control Layout

IPC

Test Stand Monitor

Incremental EncoderSpeed Measurement

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“ULTIMO-R4” Mechanical Design


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“ULTIMO-R4” Mechanical Design


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Standard “ULTIMO-R4” – Double Roller Set

lifting bar


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Customer Benefits “ULTIMO-R4”

Feature: Wheelbase adjustment (roller set front axle)

Your benefits: With the use of automatic transfer unit the test stand can be adjusted to the wheelbase of the different size vehicle .

Example: If different types of vehicles have to be tested, the test stand designed for wheelbase range from 1950mm-2650mm.The adjustment of the wheel base is executed automatically by selecting vehicle type via push Buttons or with help of bar code scanner.


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Safety Benefits “ULTIMO-R4”

Feature: Restraint roller system at front axle & rear axle

Your Benefits: It prevent the vehicle from driving off during testing of vehicle on the Machine as a safe operation.

Example: Each wheel is having one set of restraint roller The restraint roller prevent the vehicle from driving off in case the vehicle is locked up.


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Testing speed 140 km/h

Diameter of the rollers 410mm

Roller Distance 550mm

Distance between the outer edges of roller 2006 mm

Distance between the inner edges of roller 706

Minimal road clearance of vehicle required 100 - 125 mm

Wheelbase adjustment range 1950 - 2650 mm

Adaptation speed approx. 60 mm/s

Maximal axle load 1200 kg

Masses distribution front axle/rear axle 400 kg front axle 400 kg rear axle and other combination

Minimal pressure of the pneumatic connection 6 bar air pressure

Tubing 1/2“ PVB


Technical Data:


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Electronics:

Dimensions of control cabinet approx. 1320 mm x 1000 mm x 500 mm (H x W x D)

Mains connection 3 PH x 415 V +/- 10%, 50 Hz +/- 5%

Pre-fuse (customer) 32 A

Control voltage 24 V

Valve voltage 24 V


Technical data:


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LAUNCHING OF “ULTIMO-R4” AT SCHENCK ROTEC, NOIDA

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WORKSHOP ON “ULTIMO-R4” IN PROGRESS

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DEMONSTRATION OF “ULTIMO-R4”

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HANDOUT OF TECHNICAL INFORMATION

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GROUP PHOTO SESSION

Thank you for your Attention

Documents

- 1 - ULTIMO-R4 © Dürr Assembly Products India Dürr Assembly Products India (A Division of SRIL) Roll Test Stand – ULTIMO- R4