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|06_ Micro and Mini Screen.pdf
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71Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsO
ptical Safety Systems
MICRO-SCREEN® SystemsSystem Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Selection of Components . . . . . . . . . . . . . . . . . . . . . . . 73
Emitters & Receivers . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Controller Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Metal Box Controllers . . . . . . . . . . . . . . . . . . . . . . . . . 78
Metal Box Controllers with Muting Function . . . . . . . . . . . 82
DIN Module Controllers . . . . . . . . . . . . . . . . . . . . . . . . 86
DIN Module Controllers with DeviceNet™ . . . . . . . . . . . . . 90
Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . 101
72 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsSystem Overview
Opt
ical
Saf
ety
Syst
ems
SYSTEM FEATURES
• Tough and ultra-compact light screens designed for use onproduction machinery where space is limited
• Each system includes an emitter, a receiver, a controller, andinterconnecting cables
• 15 light screen heights from 102 mm to 1.8 m (4" to 6')• Emitter/receiver pairs are available with the choice of two
resolutions:- Standard series: 19.1 mm (0.75") resolution*- V-series: 31.8 mm (1.25") resolution*
• All controllers feature floating blanking, E-stop input andselectable auto power-up; other features (depending onmodel) include:
- DeviceNet™ monitoring- Trip or latch outputs- Fixed-beam blanking- Muting- Two or four FSD output contacts- External Device Monitoring (EDM)
• All components are FMEA tested to ensure control reliability• System design meets applicable requirements of CE, UL,
and CSA* Resolution assumes no blanking in use
ADDITIONAL EMITTER/RECEIVER FEATURES
• Only 25 x 32 mm (1 x 11/4") in cross section
• 9 m (30') range for array lengths up to 1.2 m(48"); 6 m (20') range for array lengths from1.4 m (56") to 1.8 m (72")
• Rugged IP65 (NEMA 4) rated extrudedaluminum housing
• Status indicators on three sides of thehousing:
- Power on- Blanking on- Emitter/receiver alignment- Sensing area clear or blocked- System lockout
• Choose integral 7.6 m (25') cable or euro-style quick disconnect models
• Swivel brackets and hardware included
• Highly immune to EMI, RFI, ambient light,weld flash, and strobe light
EMITTER/RECEIVER OPTIONS AND
ACCESSORIES
• Cable, quick-disconnect, and pigtail quick-disconnect options available (p. 94)
• Electro-static discharge-resistant housings (p. 94)
• Lens shields (p. 97)
• Corner mirrors and stands (pp. 96 & 99)
• Custom mounting brackets (p. 100)
ADDITIONAL CONTROLLER FEATURES
• Two controller styles:
- IP 64 (NEMA 13) lockable metal box- Polycarbonate DIN rail
mount module
• Diverse-redundantmicroprocessors andadvanced systemdiagnostics
• Field-replaceable outputsafety relays
• Models for 115/230V acor 24V dc operation
• Emergency stop switch input
• System status and diagnostic indicators
• DIN style controllers have plug-in wiring blocks
CONTROLLER OPTIONS
• DIN style models with DeviceNet™
compatibility (p. 90) make non-safety monitoring
information available to aDeviceNet fieldbus network
• Custom designs andmodifications are welcome(see p. 95)
73Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsComponent Selection
Optical Safety System
s
MICRO-SCREEN® System Component Selection
MICRO-SCREEN Emitters and ReceiversEmitters and receivers are available:
• In 15 defined area heights from 102 mm (4") to 1829 mm (72")
• With yellow polyester painted finish
• Electro-static discharge-resistant models also available (nickel-plated finish)
• With minimum object detection size (assuming no blanking in use) of:- 19.1 mm (0.75") for standard series- 31.8 mm (1.25") for V-series
See pages 74 and 75 for model numbers
MICRO-SCREEN ControllersControllers are available housed in either a metal box or a
DIN-style module. Other features to select include:
• Supply voltage: 115V ac, 230V ac, or 24V dc• Output type: trip or latch• Blanking: fixed or floating• Muting input• E-stop input• Customized options available (see page 95 for specials)
See page 77 for model numbers
MICRO-SCREEN CablesQuick-disconnect cables are required if emitter and receiver with quick-
disconnect connectors are selected. Cables are available in three lengths:5 m (15'), 7.6 m (25') and 15 m (50').
Emitters and receivers are also available with integral 7.6 m (25') cable.
See page 94 for models.
MICRO-SCREEN System AccessoriesMICRO-SCREEN System accessories include:
• Lens shields
• Corner mirrors and stands
• Special purpose brackets
• Explosion-proof light screen enclosures
• Muting Module
• Add-on positively-guided contactors
A MICRO-SCREEN System is comprised of the following components:• An emitter/receiver pair,• A controller,• Two cables for connecting the emitter and the receiver to the controller.
MICRO-SCREEN System KitsMICRO-SCREEN controllers are availablefor purchase kitted together with choiceof emitter and receiver (of equal length
and beam spacing) and cables.See individual controllerdescriptions for kit ordering
information.
Emitter
Receiver
Controller
MountingBrackets
(suppliedwith sensor)
Integral orQuick-
DisconnectCables (2)
Defined Area
New!
New!
New!
74 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsEmitters and Receivers
Opt
ical
Saf
ety
Syst
ems
• Compact design blends well with existing machinery
• Light screens available in 12 heights: from 102 mm (4") to 1219 mm (48")
• Bright, safety-yellow housings
• Each sensor includes swivel brackets for ease of alignment
• Use with MSM Series corner mirrors and stands (see page 96) for guardinga multi-sided application
• Sensors available with an integral 7.6 m (25') cable or with a quick-disconnect (QD) cable fitting; a 300 mm (12") pigtail euro-style quick-disconnect cable is an option (see note, below, and page 94)
• Nickel-plated emitters and receivers used for ESD safe applications areavailable. Replace “Y” with “N” in the model number.
MICRO-SCREEN® Standard Series Emitters & ReceiversRange to 9 m (30') • 19 mm (0.75") minimum object sensitivity
Pigtail Quick-Disconnect OptionAny emitter or receiver may be ordered with a 300 mm (12") cable pigtail terminated in the 5-pin euro-style quick-disconnect connector. The same mating quick-disconnect cables, as listed on page 94, are used (ordered separately or included in kit). To specify the pigtail QD option, add suffix “P2” to the model number ofthe emitter or receiver, for example: USE1624YP2.
*For example, USE424Y, where “E” is emitter, USR424Y, where “R” is receiver.
DefinedArea
1219 mm (48")
406 mm (16")USE1624YIUSR1624YI
203 mm (8")
With 7.6 m (25')Integral Cable
USE824YIUSR824YI
USE4824YIUSR4824YI
305 mm (12")USE1224YIUSR1224YI
102 mm (4")USE424YIUSR424YI
813 mm (32")USE3224YIUSR3224YI
610 mm (24")USE2424YIUSR2424YI
711 mm (28")USE2824YIUSR2824YI
508 mm (20")USE2024YIUSR2024YI
1016 mm (40")USE4024YIUSR4024YI
1118 mm (44")USE4424YIUSR4424YI
914 mm (36")USE3624YIUSR3624YI
Application Notes Use only Banner cables, which use a “twisted pair” fornoise immunity on RS 485 data communication lines.Use of other cables can result in “nuisance” lockouts.
Minimum Object Sensitivity 19.1 mm (0.75") with no floating blanking in use31.8 mm (1.25") with one-beam floating blanking ON44.5 mm (1.75") with two-beam floating blanking ON
Response Time < 38 ms (< 48 ms with muting option, seecontroller specifications)
Ambient Light Immunity >10,000 lux at 5° angle of incidence
Emitter Elements Infrared LEDs; 880 nm peak emission
Emitter and ReceiverEnclosure
Size: See dimensions on page 76.Material: Aluminum extrusion with yellow
polyester painted or nickel plated finish;acrylic lens cover. Mounting hardwaresupplied.
Rating: IP65; NEMA 4, 13
Optical Performance This system meets the ±2.5° requirements ofIEC 61496-2, section 5.2.9 (Type 4)
Emitter/Receiver Separation(Min/max range)
150 mm (6") to 9 m (30')
USE1624YUSR1624Y
With Integral QD Cable Fitting
USE824YUSR824Y
USE4824YUSR4824Y
USE1224YUSR1224Y
USE424YUSR424Y
USE3224YUSR3224Y
USE2424YUSR2424YUSE2824YUSR2824Y
USE2024YUSR2024Y
USE4024YUSR4024YUSE4424YUSR4424Y
USE3624YUSR3624Y
MICRO-SCREEN Standard Sensor Models* MICRO-SCREEN Standard Sensor Specifications
Status Indicators Emitter: Green LED for power ON Receiver: Red, yellow and green status indicatorswith same function as those on control box (seeindividual Control Box Specifications). Yellow LEDalso indicates alignment.
Operating Conditions Temperature: 0° to +50ºC (+32° to 122ºF)Relative humidity: 95% maximum (non-condensing)
75Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsEmitters and Receivers
Optical Safety System
s
• Compact design blends well with existing machinery
• Light screens available in 7 heights: from 610 mm (24") to 1829 mm (72")
• Bright, safety-yellow housings
• Each sensor includes swivel brackets for ease of alignment
• Use with MSM or SSM Series corner mirrors and stands (see page 96) forguarding a multi-sided application
• Sensors available with an integral 7.6 m (25') cable or with a quick-disconnect (QD) cable fitting; a 300 mm (12") pigtail euro-style quick-disconnect cable is an option (see note, below, and page 94)
• Nickel-plated emitters and receivers used for ESD safe applications areavailable. Replace “Y” with “N” in the model number.
Range to 9 m (30') • 31.8 mm (1.25") minimum object sensitivity
Pigtail Quick-Disconnect OptionAny emitter or receiver may be ordered with a 300 mm (12") cable pigtail terminated in the 5-pin euro-style quick-disconnect connector. The same mating quick-disconnect cables, as listed on page 94, are used (ordered separately or included in kit). To specify the pigtail QD option, add suffix “P2” to the model number ofthe emitter or receiver, for example: USE2412YP2.
*For example, USE2412Y, where “E” is emitter, USR2412Y, where “R” is receiver.
MICRO-SCREEN V-Series Sensor Specifications
Application Notes Use only Banner cables, which use a “twisted pair” fornoise immunity on RS 485 data communication lines.Use of other cables can result in “nuisance” lockouts.
Minimum Object Sensitivity 31.8 mm (1.25") with no floating blanking in use57.5 mm (2.25") with one-beam floating blanking ON82.6 mm (3.25") with two-beam floating blanking ON
Response Time < 38 ms (< 48 ms with muting option, seecontroller specifications)
Ambient Light Immunity >10,000 lux at 5° angle of incidence
Status Indicators Emitter: Green LED for power ON Receiver: Red, yellow and green status indicatorswith same function as those on control box (seeindividual Control Box Specifications). Yellow LEDalso indicates alignment.
Emitter Elements Infrared LEDs; 880 nm peak emission
Emitter and ReceiverEnclosure
Size: See dimensions on next page.Material: Aluminum extrusion with yellow
polyester painted or nickel plated finish;acrylic lens cover. Mounting hardwaresupplied.
Rating: IP65; NEMA 4, 13
Emitter/Receiver Separation(Min/max range)
24 to 48" (610 to 1219 mm): 150 mm (6") to 9 m (30')56 to 72" (1422 to 1829 mm): 150 mm (6") to 6 m (20')
DefinedArea
1219 mm (48")
1829 mm (72")USE7212YIUSR7212YI
USE7212YUSR7212Y
1422 mm (56")USE5612YIUSR5612YI
USE5612YUSR5612Y
With 7.6 m (25')Integral Cable
With Integral QD Cable Fitting
1626 mm (64")
USE4812YIUSR4812YI
USE6412YIUSR6412YI
USE6412YUSR6412Y
813 mm (32")USE3212YIUSR3212YI
USE3212YUSR3212Y
610 mm (24")USE2412YIUSR2412YI
USE2412YUSR2412Y
USE4812YUSR4812Y
1016 mm (40")USE4012YIUSR4012YI
USE4012YUSR4012Y
MICRO-SCREEN V-Series Sensor Models*
Optical Performance This system meets the ±2.5° requirements ofIEC 61496-2, section 5.2.9 (Type 4)
MICRO-SCREEN® V-Series Emitters & Receivers
Operating Conditions Temperature: 0° to +50ºC (+32° to 122ºF)Relative humidity: 95% maximum (non-condensing)
76 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsEmitters and Receivers
Opt
ical
Saf
ety
Syst
ems
StandardModels
Housing Length
USE824USR824
Distance Between Bracket Holes
239 mm (9.4") 273 mm (10.7") 209 mm (8.2" )
Defined Area
203 mm (8")
USE1224USR1224 340 mm (13.4")
L1
374 mm (14.7")
L2
311 mm (12.2")
L3
305 mm (12")
Y
USE1624USR1624 442 mm (17.4") 476 mm (18.7") 412 mm (16.2") 406 mm (16")
USE2024USR2024 544 mm (21.4") 578 mm (22.7") 514 mm (20.2") 508 mm (20")
USE424USR424 137 mm (5.4")
USE2424USR2424
171 mm (6.7")
645 mm (25.4")
108 mm (4.2")
679 mm (26.7")
102 mm (4")
616 mm (24.2") 610 mm (24")
USE2824USR2824 747 mm (29.4") 781 mm (30.7") 717 mm (28.2") 711 mm (28")
USE3224USR3224 848 mm (33.4") 882 mm (34.7") 819 mm (32.2") 813 mm (32")
USE3624USR3624 950 mm (37.4") 984 mm (38.7") 920 mm (36.2") 914 mm (36")
USE4024USR4024 1052 mm (41.4") 1086 mm (42.7") 1022 mm (40.2") 1016 mm (40")
USE4424USR4424 1153 mm (45.4") 1187 mm (46.7") 1124 mm (44.2") 1118 mm (44")
USE4824USR4824 1255 mm (49.4") 1289 mm (50.7") 1225 mm (48.2") 1219 mm (48")
Slots have Clearance forM3 Screws (supplied) andAllow for ±30º Rotation
10.7 mm(0.41")12.7 mm
(0.50")
Material: Cold Rolled SteelFinish: Black, Zink Plated, Chromate Dip
15.7 mm(0.63")23.2 mm
(0.92")
26.7 mm(1.05")
27.2 mm(1.07")
ø15.2 mm(0.60")
2x R 6.4 mm(0.25")
2x ø4.8 mm(0.19")
14.0 mm(0.54")
15.7 mm(0.63") 31.87 mm
(1.25")20.0 mm(0.79")
7.1 mm(0.28")
5.8 mm(0.23")
42.4 mm(1.67")
2.3 mm(0.09")
Min. Radius
Y
27.9 mm(1.10")
17.0 mm(0.67")
L1
L2
L3
25.4 mm(1.00")
31.8 mm(1.25")
R13 mm (0.5")Minimum Bend
ø8.1 mm(0.32") max.
MICRO-SCREEN Mounting Hardware(supplied with each emitter and receiver)
USMB-1MICRO-SCREEN Brackets (supplied with each emitter and receiver)
With Mounting Brackets Flanges “In”
With Mounting Brackets Flanges “Out”
MICRO-SCREEN Emitter and Receiver Dimensions
* Two supplied with 40" to 72" emitters and receivers and one supplied with 28" to 36" emitters and receivers.
1458 mm (57.4") 1491 mm (58.7") 1427 mm (56.2") 1422 mm (56")
1661 mm (65.4") 1694 mm (66.7") 1631 mm (64.2") 1626 mm (64")
1864 mm (73.4") 1897 mm (74.7") 1834 mm (72.2") 1829 mm (72")
V-SeriesModels
USE5612USR5612
USE2412USR2412
USE6412USR6412
USE3212USR3212
USE4012USR4012
USE7212USR7212
USE4812USR4812
70 mm (2.75")Minimum
R13 mm (0.5")Minimum Bend
70 mm (2.75")Minimum
R13 mm (0.5")Minimum Bend
77Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsController Model Selection Charts
Optical Safety System
s
FixedBlanking
SupplyVoltage
Output Type
FloatingBlanking
MutingFunction
Speci-fications
No
115/230V ac
Trip
1- or 2-beam No p. 79
ModelsUSCD-1T2
MICRO-SCREEN® Controller Selection
No
115/230V acor
24V dc
Trip
1- or 2-beam Yes p. 83
USCC-1T2M
Certifications
FixedBlanking
SupplyVoltage
Output Type
MutingFunction
Speci-fications
USDINT-1T2
Models
USDINT-2T2
USDINT-1T2D
USDINT-2T2D
USDINT-1L2
USDINT-2L2
USDINT-1L2D
USDINT-2L2D
Certifications
USDINT-1T4
USDINT-2T4
USDINT-1L4
USDINT-2L4
USDINT-1T4D
USDINT-2T4D
USDINT-1L4D
USDINT-2L4D
2 N.O.
FSDContacts
2 N.O.
2 N.O.
2 N.O.
FSDContacts
2 N.O.
2 N.O.
4 N.O.
4 N.O.
4 N.O.
4 N.O.
2 N.O.
4 N.O.
2 N.O.
4 N.O.
2 N.O.
4 N.O.
2 N.O.
4 N.O.
No
Yes
No
Yes
FloatingBlanking
Yes
No
24V dcLatchplus
DeviceNet™
1- or 2-beam No p. 91
p. 91No
No
Yes
1- or 2-beam
Tripplus
DeviceNet™
24V dc
24V dc Latch 1- or 2-beam No p. 87
p. 87No1- or 2-beamTrip24V dc
R
PresenceSensingDevice
R
PresenceSensingDevice
R
PresenceSensingDevice R
R
R
R
IEC 61496-1 & 2, TYPE 4
IEC 61496-1 & 2, TYPE 4
For USCC-1T2M& USCC-1L2Monly
Except USCC-1T3M &USCC-2L3M
IEC 61496-1 & 2, TYPE 4
R
PresenceSensingDevice R
IEC 61496-1 & 2, TYPE 4
R
PresenceSensingDevice R
IEC 61496-1 & 2, TYPE 4
No
Yes
No
Yes
No
Yes
No
Yes
* The suffix “E” adds external device monitoring input; approvals in process.
NoUSDINT-1T2E* 2 N.O.
MICRO-SCREEN DIN Module Controller Selection Chart
Pending: USCD-2T3E
Except: USDINT-1T2E
R
PresenceSensingDevice
USCT-2T3USCT-2T2USCD-2L2USCD-1L2USCD-2T3E*USCD-2T3
USCD-1T3
24V dc2 N.O./1 N.C. Aux
2 N.O.2 N.O.2 N.O.
2 N.O./1 N.C. Aux
2 N.O./1 N.C. Aux
2 N.O./1 N.C. Aux
YesYesYesNoYesYes
No
TripTrip
LatchLatchTripTrip
Trip
USCC-2L3M
USCC-2L2M
USCC-1L2M
USCC-1T3M
Latch
Latch
Latch
Trip
2 N.O./1 N.C. Aux
2 N.O.
2 N.O.
2 N.O./1 N.C. Aux
Yes
Yes
No
No
USCD-2T2 2 N.O. YesTrip
MICRO-SCREEN Metal Box Controller Selection Chart
78 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsMetal Box Controllers
Opt
ical
Saf
ety
Syst
ems
MICRO-SCREEN® Metal Box Controllers• Selectable one- and two-beam floating blanking allows objects (usually workpiece material)
to move through the defined area at any point without tripping the final switching devices
• Selectable auto power-up mode for applications where a key reset is difficult to perform
• Two-digit display provides diagnostic information and indicates number of channels blocked
• Welded steel box enclosure with tough, black polyester powder paint finish; rated NEMA 13,IEC IP64
• Includes input for Emergency Stop function
* The suffix “E” adds external device monitoring input
ModelsSupplyVoltage
Output Type
FloatingBlanking
USCD-1T2 115/230V ac
FixedBlanking
NoTrip
No. of FSD Output Contacts
1- or 2-beam
2 N.O./4 amps
USCD-2T2 115/230V ac YesTrip 2 N.O./4 amps
USCD-2T3 115/230V ac YesTrip 2 N.O. & 1 N.C. Aux/ 6 amps
USCD-1L2 115/230V ac NoLatch 2 N.O./4 amps
USCD-2L2 115/230V ac YesLatch 2 N.O./4 amps
USCD-2T3E* 115/230V ac YesTrip 2 N.O. & 1 N.C. Aux/ 6 amps
USCT-2T2 24V dc YesTrip 2 N.O./4 amps
USCT-2T3 24V dc YesTrip 2 N.O. & 1 N.C. Aux/ 6 amps
USCD-1T3 115/230V ac NoTrip 2 N.O. & 1 N.C. Aux/ 6 amps
MICRO-SCREEN DIN Module Controllers
Note: For general hookup information, see page 320.
79Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsMetal Box Controllers
Optical Safety System
s
FMEA Tested Per requirements IEC 61496-1 (type 4)
Response Time Light Screen: Less than 38 ms (all lengths)E-Stop: Less than 15 ms
Enclosure Size: See dimensions on next page.Material: Welded steel box with black polyester powder paint finish.Rating NEMA 13; IEC IP64
Certifications
Fuse Rating 115V ac: 1 amp, 250V ac, 230V ac: 0.5 amp, 250V or 24V dc: 2 amp, 250V
MICRO-SCREEN Metal Box Controller Specifications
Status Indicators(on control box and receiver)
Red = BLOCKED Flashing red = LOCKOUTGreen = CLEAR Flashing green = BLANKING ONYellow = RESET Double-flashing yellow = Waiting for Power-up Key ResetSingle-flashing yellow = ALIGNMENT. Flash rate increases with the number of sensing beams“made”, solid yellow when aligned and defined area is clear.
Diagnostic Indicator Two-digit numeric display indicates cause of lockout condition and total number of beams blocked.
Controls and Adjustments Keyed RESET of system lockout conditionsFloating blanking selection switches and fixed blanking programming switchesAuto Power-up On-Off switches
Emergency Stop Switch Input Emergency Stop switch must offer two normally closed contacts and be capable of switching 50 mA@ 30V dc. Total resistance limit of 30 Ω. Functional stop category 0 per NFPA 79 and ISO 13850 (EN 418), Safety category 4 per ISO 13849 (EN 954-1).Simultaneity requirement < 100 ms
Auxiliary Monitor Relay Reed relay; 125V ac or dc max., 500 mA max. (10 VA maximum, resistive load)
Output Configuration(FSD1, FSD2, and SSD)
Forced-guided contact relay (resistive load). USCD-..2: FSD1 & 2, SSD = 250V ac max., 4 amp maxUSCD-..3: FSD1 & 2, CNC = 250V ac max., 6 amp max;
SSD = 250V ac max., 4 amp maxMechanical life: 10,000,000 operations (minimum). Electrical life: 100,000 operations (typical @1.0 kVA switching power). Arc suppression is recommended when switching inductive loads. See Warning on page 319.
Operating Conditions Temperature: 0° to +50°C (+32° to 122°F)Relative humidity: 95% maximum (non-condensing)
System Power Requirements 115/230V ac ±15% (50/60 Hz) @ 55 VA; 24V dc ±15% @ 1.5 Amp. max.
Application Notes Use of fixed blanking requires sensors with 16 or more light beams. Up to 12 beams or 30% of thetotal number of beams in the array may be blanked, whichever is less. Call factory for applicationsassistance if a greater number of blanked beams is required.
Connections See page 320 for general hookup information.
R
PresenceSensingDevice
Pending: USCT-2T2R Pending: USCD-2T3E
IEC 61496-1 & 2, TYPE 4
80 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsMetal Box Controllers
Opt
ical
Saf
ety
Syst
ems
BANNER ENGINEERING CORPORATION
222.3 mm(8.75")
7.9 mm(.31") (4)
152.4 mm (2)(6.00")
101.6 mm (2)(4.00")
210 mm(8.3")
244 mm(9.6")
210 mm(8.3")
84 mm(3.3")
DiagnosticDisplay
Status Indicators
Power Supply Model No.
Power On
Fuse:
Supply Input:
NL
FSD1
a
b
FSD2
a
b
AUXNON-SAFETYCONTACT
TEST 1TEST 2
Key 1
Key 2
+12VDC
DRAIN
COM
T / R
T / R
SSD1
a
b
E-STOPConnections
Relay Module
115/230V Switch(AC Models only)
Fuse
TB1Power InputConnections
TB1OutputConnections
TB4Auxiliary Monitor
Connection
TB2Remote InputConnections
Controller
TB3Emitter and Receiver
Connections
MICRO-SCREEN Metal Box Controller Dimensions
MICRO-SCREEN Metal Box Controller Internal Features
Note: TB3 Emitter/Receiver Color CodesBrown = +12V dc
Blue = COMWhite = T/RBlack = T/R
Uninsulated = Drain
81Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsMetal Box Controllers
Optical Safety System
s
MICRO-SCREEN Metal Box Controller Kits Model Numbering Scheme
MICRO-SCREEN
Kit
Light Screen Height(in inches)
Quick-Disconnect Cables*:C4 = 2 x 15'C5 = 2 x 25'C6 = 1 x 15' plus 1 x 25'Blank = Integral 25' cables
Sensor Finish:Y = Yellow polyester paintN = Nickel plated
Sensor Cable Termination:I = Integral 25' cableBlank = Integral QD connector P2 = Pigtail QD connector
US K 2 D 24
Options:E = With External Device Monitoring
Blank = Without
E C5 Y P212
Beams per foot:24 = Standard series12 = V-Series
3
Number of Outputs:Blank = 2 N.O. FSDs3 = 2 N.O. FSDs and 1 N.C. Aux.
Example:
Fixed-Beam Blanking:Blank = Without
2 = With
Supply Voltage: D = 115/230V ac
T = 24V dc
*NOTE: Other cable length combinations are possible. Contact factory.
Output Type:Blank = Trip L = Latch
MICRO-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver ofequal length and beam spacing, standard mounting brackets, and a pair of interconnecting cables. See pages309 and 310 for a listing of possible kit models.
The resultant model number in this example is: USK2DE24123C5YP2, which includes the followingcomponents:
• Metal box controller model USCD-2T3E: with fixed blanking, EDM and 2 N.O. FSDs & 1 N.C. Aux.
• Emitter and receiver models USE2412YP2 and USR2412YP2: 610 mm (24") high defined area, 31.8 mm (1.25") minimum object detection, yellow housing, and pigtail QD connector
• Two cables model QDU-525C: 8 m (25') long
82 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsMetal Box Controllers
Opt
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Syst
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MICRO-SCREEN® Metal Box Controllers with Muting Function
• Powered by 115//230V ac or 24V dc• Easily configured one- or two-beam floating blanking• Full-featured Muting function including:
- Input from two or four Muting Devices- Selectable monitored Mute Lamp output (see page 99)- Selectable Backdoor Timer- Override inputs- Selectable directional muting capability
• Emergency stop input• Selectable External Device Monitoring (EDM)• Forced-guided redundant output relays• Welded steel box enclosure with tough, black polyester paint finish
MICRO-SCREEN Muting Metal Box Controller SpecificationsSystem Power Requirements 115V ac (50/60Hz) ± 15% @ 500 mA (50 VA),
230V ac (50/60Hz) ± 15% @ 250 mA (50 VA), or24V dc ±15%, 10% maximum ripple, @ 2.5 A (60 W)
Fuse Rating 115V ac: 1.0 A @ 250V ac (supplied)230V ac: 500 mA @ 250V ac24V dc: Internal resettable
Response Time Light Screen: Less than 48 milliseconds (all lengths)E-Stop: Less than 15 milliseconds
Status LED Indicators Light Screen Indicators (left column of LEDs):
Solid LED Flashing LEDRed BLOCKED LOCKOUTGreen CLEAR BLANKING ONYellow RESET Double Flash = Waiting for Light Screen Key Reset at Power-up
Single Flash = ALIGNMENT. Flash rate increases with the number ofsensing beams “made”, solid yellow when aligned anddefined area clear
System Indicators (right column of LEDs):
Solid LED Flashing LEDRed OVERRIDE LOCKOUTGreen OUTPUT ON (Not Applicable)
(FSD1 & FSD2closed)
Yellow RESET Double Flash = Waiting for System Key Reset at Power-up(System) Single Flash = Waiting for System Key Reset at latched condition (manual
reset of system after blockage has been removed)
USCC-1T3M NoTrip
ModelsSupplyVoltage
2 N.O. & 1 N.C. Aux/ 6 amps
USCC-1L2M No
Output Type
Latch 2 N.O./4 amps
FloatingBlanking
USCC-1T2M
115/230V ac
USCC-2L3M
FixedBlanking
YesLatch 2 N.O. & 1 N.C. Aux/ 6 amps
NoTrip
No. of FSD Output Contacts
1- or 2-beam
2 N.O./4 amps
USCC-2L2M YesLatch 2 N.O./4 amps
MICRO-SCREEN DIN Module Controllers
Note: For general hookup information, see page 321.
83Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsMetal Box Controllers
Optical Safety System
s
MICRO-SCREEN Muting Metal Box Controller Specifications (cont’d)
Light Screen and System Aux. Monitor Relay Outputs Reed relay; 125V ac/dc max at 500 mA max. (10 VA maximum, resistive load)
Mute Lamp Output A monitored or non-monitored (selectable) sinking output. If monitoring has been selected, thecurrent draw must be within 10 mA to 360 mA.Max. Switching Voltage: 30V dcMax. Switching Current: 360 mAMin. Switching Current: 10 mASaturation Voltage: ≤1.5V dc
Output Configuration(FSD1, FSD2, SSD)
Forced-guided contact relay (resistive load). USCC-..2: FSD1 & 2, SSD = 250V ac max., 4 amp maxUSCC-..3: FSD1 & 2, CNC = 250V ac max., 6 amp max;
SSD = 250V ac max., 4 amp maxMechanical life: 10,000,000 operations (minimum). Electrical life: 100,000 operations (typical @1.0 kVA switching power). Arc suppression is recommended when switching inductive loads. See Warning on page 319.
Certifications
Auxiliary DC Supply Output 24V dc ± 25%, 500 mA max
Operating Conditions Temperature: 0° to +50°C (+32° to 122°F)Relative humidity: 95% maximum (non-condensing)
FMEA Tested Per requirements of IEC61496-1 (type 4)
Enclosure
Diagnostic Displays Light Screen Diagnostic Display (left window) is a two-digit numeric display that indicates the causeof light screen lockout conditions and total number of beams blocked.
System Diagnostic Display (right window) is a two-digit numeric display that indicates the cause ofsystem lockout conditions and the amount of time, in seconds, remaining for the backdoor timer.
Size: See dimensions on next page.Material: Welded steel box with black polyester powder paint finish.Rating: NEMA 13; IEC IP64
Light Screen and System Reset Inputs
Terminals must be closed for a minimum of 0.5 seconds in order to guarantee a reset. The switchingdevice must be capable of switching 15-50V dc at 20-100 mA.
External Device Monitoring(EDM) Input(s)
Two pairs of terminals are provided to monitor the state of external devices that are being controlledby the FSD outputs. The device must be capable of switching 15-50V dc at 20-100 mA.
Mute Enable Input Terminals must be closed in order to start a mute; opening this input after mute has begun has noeffect. The switching device must be capable of switching 15-50V dc at 20-100 mA.
Override Inputs The two-channel inputs must be closed within 3 seconds of each other (simultaneity requirement)and held closed during the 10-second Override. To initiate a subsequent Override, open bothchannels, wait 3 seconds, and then re-close both channels (within 3 seconds). The switching devicesmust be capable of switching 15-50V dc at 20-100 mA.
Muting Device Input The muting devices work in pairs (M1 and M2, M3 and M4) and are required to be “closed” within 3seconds of each other (simultaneity requirement) to initiate a mute (assuming all other conditions aremet). Each muting device must be capable of switching 15-50V dc at 20-100 mA.
Emergency Stop Switch Input The Emergency Stop actuator must offer two normally closed contacts and be capable of switching50 mA @ 30V dc. Total resistance, including wiring and all switches, must not exceed 30Ω for properoperation. Functional stop category 0 per NFPA 79 and ISO 13850 (EN 418), Safety Category 4 perISO 13849-1 (EN 954-1). Simultaneity requirement < 100 ms
Application Notes Use of fixed blanking requires sensors with 16 or more light beams. Up to 12 beams or 30% of thetotal number of beams in the array may be blanked, whichever is less. Call factory for applicationsassistance if a greater number of blanked beams is required.
Connections See page 321 for general hookup information.
Controls and Adjustments • Light Screen Key Reset after power-up and light screen lockouts• Selection switches to enable floating blanking• Program switches to enable fixed blanking (USCC-2L2M and USCC-2L3M only)• Light Screen and System Auto Power-up selection switches• System Key Reset after power-up, system lockouts, and latched conditions• Selection switches for Monitored or Non-Monitored Muting indicator• Selection switches for One-Way or Two-Way (directional/non-directional) Muting• Selection switches for One-Channel, Two-Channel Monitoring or no monitoring (EDM)• Selection switches for Backdoor Timer settings and Mute-on-Power-Up
RR
PresenceSensingDevice
Except USCC-1T3M &USCC-2L3M
For USCC-1T2M &USCC-1L2M only
84 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsMetal Box Controllers
Opt
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Syst
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273.0 mm(10.75")
25.4 mm(1.00")
12 x ø7.5 mm (0.30")
25.4 mm(1.00")
25.4 mm(1.00")
25.4 mm(1.00") 101.4 mm
(4.00")
260.0 mm(10.24")
85.0 mm(3.35")
295.0 mm(11.62")
BANNER ENGINEERING CORPORATION9714 10th Ave. No.• Minneapolis, MN 55441 •612-544-3164
MODEL NO. USCC-1L2M MICRO-SCREEN® Control Box
LIGHTSCREENDIAGNOSTICDISPLAY
LIGHT SCREEN INDICATORS
STEADY: FLASHING:
BLOCKED LOCKOUTCLEAR BLANKINGRESET ALIGNMENT
SYSTEM INDICATORS
SYSTEMDIAGNOSTICDISPLAY
STEADY: FLASHING:
OVERRIDE LOCKOUTOUTPUT ONRESET WAITING FOR RESET
RATED SUPPLY VOLTAGERATED SUPPLY CURRENTFUSE RATINGRESPONSE TIME (See Manual)ENCLOSURE RATINGTEMPERATURE RATINGFSD1, FSD2, SSD RATINGAUX CONTACTS RATINGBLANKING SETUPPERIODIC CHECK PROCEDUREE-STOP RESPONSE TIME
115V ac, 50/60Hz500 mA ac MAX.1.0 A ac, 250V ac48 msUL / CSA TYPE 13, IP640 - 50 C (32 - 122 F)230V ac, 4A Resistive10 VA, 125V ac/dc, 500 mASee Instruction ManualSee Instruction Manual25 ms
230V ac, 50/60Hz250 mA ac MAX.500 mA ac, 250V ac
24V dc2.5 A dc MAX.Internal Resetable
RUN
LIGHTSCREENRESET
SYSTEMRESET
RUN
For use with USE/R... Series Emitters/Receivers and QDU-5..C cables
Electrical shock hazard exists when Control Box door is open. Use extreme caution. Access to the Control Box interior to be byqualified service personnel only (see instruction manual).Always disconnect all power from the MICRO-SCREEN System and from the machine before making wire connections or before replacing any components.
WARNING
a
2a2b
1a1b
b
abTESTa
ab
3a 1a3b 1b
4a 2a4b 2b
1a 2a1b 2b
– –+ +
LIGHT SCREEN AUX
MUTING DEVICES
OVERRIDE
a
ab
b
MUTE LAMP
MUTE ENABLEMUTE a SYSTEM RESET b
24V dcCOM
abSYSTEM AUX
b+12V dc
COMT / RT / R
DRAIN
LIGHT SCREEN RESET
LIGHTSCREEN
CONNECTIONS
SSD
TB1
TB3
TB7
TB4
TB5
TB6
TB2
TB9
TB8
Relay Pack
SystemController
BoardMonitoring
LightScreen
ControllerBoard
ab
FSD 2
ab
FSD 1
115V acTB11
230V acTB10
LN
Power Select
Fuse
MICRO-SCREEN Muting Metal Box Controller Dimensions
MICRO-SCREEN Muting Metal Box Controller Internal Features
Note: TB3 Emitter/Receiver Color CodesBrown = +12V dc
Blue = COMWhite = T/RBlack = T/R
Uninsulated = Drain
85Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsMetal Box Controllers
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s
MICRO-SCREEN Muting Metal Box Controller Kits Model Numbering Scheme
MICRO-SCREEN
Kit
Light Screen Height(in inches)
Quick-Disconnect Cables*:C4 = 2 x 15'C5 = 2 x 25'C6 = 1 x 15' plus 1 x 25'Blank = Integral 25' cables
Output Type:Blank = Trip L = Latch
Sensor Finish:Y = Yellow polyester paintN = Nickel plated
Sensor Cable Termination:I = Integral 25' cableBlank = Integral QD connector P2 = Pigtail QD connector
US K 2 C 24 C5 Y P212MExample:
Fixed-Beam Blanking:Blank = Without
2 = With
Supply Voltage: C = 115/230V ac
or 24V dc
Muting Function
Beams per foot:24 = Standard series12 = V-Series *NOTE: Other cable length
combinations are possible. Contact factory.
Blank = 2 N.O. FSDs3 = 2 N.O. FSDs & 1 N.C. Aux.
L
MICRO-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver ofequal length and beam spacing, standard mounting brackets, and a pair of interconnecting cables.
The resultant model number in this example is: USK2CM2412LC5YP2, which includes the followingcomponents:
• Metal box controller model USCC-2L2M: with fixed blanking
• Emitter and receiver models USE2412YP2 and USR2412YP2: 610 mm (24") high defined area, 31.8 mm (1.25") minimum object detection, yellow housing, and pigtail QD connector
• Two cables model QDU-525C: 8 m (25') long
86 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsDIN Module Controllers
Opt
ical
Saf
ety
Syst
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MICRO-SCREEN® DIN Module Controllers• Features floating blanking (one- or two-beam), which is easily configured inside the control
module
• Selectable auto power-up mode for applications where a key reset is difficult to perform
• Gray polycarbonate housing designed to bolt directly to enclosure backplate or mount ontostandard 35 mm DIN rail
• Two-digit display provides diagnostic information and indicates number of channels blocked
• Includes input for Emergency Stop function
• Choose models with either trip or latching outputs
• Select models with either two or four FSD output contacts
• Removable plug-in wiring blocks
Models
USDINT-1T2E*
USDINT-1T4
USDINT-2T4
USDINT-1T2
SupplyVoltage
USDINT-1L4
USDINT-2L4
USDINT-2L2
USDINT-1L2
No
No
FixedBlanking
Yes
Yes
No
Yes
No
No
Output Type
FloatingBlanking
4 N.0.
4 N.0.
No. of FSD Output Contacts
4 N.0.
4 N.0.
2 N.O.
2 N.O.
2 N.O.
2 N.O.
USDINT-2T2 Yes 2 N.O.
* USDINT-1T2E adds external device monitoring input.
Latch
Trip
Latch
Trip
1- or 2-beam24V dc
MICRO-SCREEN DIN Module Controllers
Note: For general hookup information, see pages 322 to 324.
87Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsDIN Module Controllers
Optical Safety System
s
MICRO-SCREEN DIN Module Controllers Specifications
FMEA Tested Per requirements IEC 61496-1 (Type 4)
Enclosure Size: See dimensions on next page.Material: gray polycarbonate, clear polycarbonate cover.Rating: NEMA 1, (IP 20)
Certifications
Fuse Rating 2 amp, 250 V (3 AG or 5 x 20 mm slow blow)
System Power Requirements 24V dc ±15%, 10% maximum ripple, 1.5 amps max.
Status Indicators(on control box and receiver) Red = BLOCKED Flashing red = LOCKOUT
Green = CLEAR Flashing green = BLANKING ONYellow = RESET Double-flashing yellow = Waiting for Power-up Key ResetSingle-flashing yellow = ALIGNMENT. Flash rate increases with the number of sensing beams“made”, solid yellow when aligned and defined area is clear.
Diagnostic Indicator Two-digit numeric display indicates cause of lockout condition and total number of beams blocked
Controls and Adjustments Keyed Reset of system lockout conditionsFloating Blanking selection switches and Fixed Blanking programming switchesAuto Power-up On-Off switches
Emergency Stop Switch Input Emergency Stop actuator must offer two normally closed contacts and be capable of switching 50 mA@ 30V dc. Total resistance limit of 30 Ω. Functional stop category 0 per NFPA 79 and ISO 13850 (EN 418), Safety category 4 per iso 13849-1 (EN 954-1).Simultaneity requirement < 100 ms
AUX Non-safety Output Contact Reed relay; 125V ac or dc max., 500 mA max. (10 VA maximum, resistive load)
Output Configuration(FSD1, FSD2, and SSD)
Forced-guided contact relay (resistive load). FSD1 & 2, SSD = 250V ac max., 4 amp max.Mechanical life: 10,000,000 operations (minimum). Electrical life: 100,000 operations (typical @1.0 kVA switching power). Arc suppression is recommended when switching inductive loads. See Warning on page 319.Note: Controllers with model suffix “2” have two FSD output contacts and those with model suffix “4”have four FSD output contacts.
Operating Conditions Temperature: 0° to +50°C (+32° to 122°F)Relative humidity: 95% maximum (non-condensing)
Response Time Light Screen: Less than 38 ms (all lengths)E-Stop: Less than 15 ms
Application Notes Use of fixed blanking requires sensors with 16 or more light beams. Up to 12 beams or 30% of thetotal number of beams in the array may be blanked, whichever is less. Call factory for applicationsassistance if a greater number of blanked beams is required.
Connections See pages 322 to 324 for general hookup information.
IEC 61496-1 &2, Type 4Except USDINT-1T2E
R
PresenceSensingDevice R
88 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsDIN Module Controllers
Opt
ical
Saf
ety
Syst
ems
81.0 mm(3.19")
107.0 mm(4.21")
97.0 mm(3.82")
5.0 mm(0.20")
5.5 mm(0.22")
Slot for Screws (2)M3.5 x 0.6 mm
70.0 mm(2.76")
4.5 mm(0.18")
6.5 mm(0.26")
Supplied Hardware:M3.5 0.6 mm (2) Combo Head ScrewsM3.5 mm Washers (2)M3.5 mm x 0.6 mm Nuts (2)
(NOTE: #6 hardware can be substitutedfor the metric hardware)
Recommended TorqueMounting Screws: 16-20 in-lbsTerminal Screws: 5 in-lbs
81 mm(3.19")
115.0 mm(4.53")
4 FSD Outpt Models only:
128 mm(5.0")
MODEL NO. USDINT-xT2 or -xL2WARNING
operation always follow theinstructions in the manual.
For control reliableShock hazard may exist.CAUTIONMICRO-SCREEN
21 22
AUX/ALARM
NON-SAFETYOUTPUTCONTACT
MACHINE CONTROLOUTPUT CONTACTS
EMITTER AND RECEIVERCABLES
24 25
SSD
DRAINT/RT/RKEY 2KEY 1TEST 2TEST 1 COM+12Vdc
27 28
FSD2
30 31
FSD1a b
c d
33 34
E-STOPSWITCH
+24Vdc
dcCOM
PE
35 36 38 39 40
18 19 2013 147 8 16 17
Diagnostic Chart on Reverse Side
Lockout
Blanking
Alignment
FLASHING
Reset
STEADY
Clear
Blocked or Latched
RCR
LISTEDPresenceSensingDevice10Y8
0466
NOTE: Controllermodel USDINT-1T2E uses
terminals 7 and 8 forexternal device monitoring input.
a b a b a b a b
MICRO-SCREEN DIN Module Controller Dimensions
Hookup and Features for USDINT-..T2 & USDINT-..L2 Models
WARNINGoperation always follow theinstructions in the manual.
For control reliableShock hazard may exist.CAUTION
MICRO-SCREEN
Diagnostic Chart on Reverse Side
21 22
AUX/ALARM
NON-SAFETYOUTPUTCONTACT
MACHINE CONTROLOUTPUT CONTACTS
EMITTER AND RECEIVERCABLES
a b a b a b a b
24 25
SSD
DRAINT/RT/RKEY 2KEY 1TEST 2TEST 1 COM+12Vdc
27 28
FSD2
30 31
FSD1a b
c d
33 34
E-STOPSWITCH
+24Vdc
dcCOM
PE
35 36 38 39 40
18 19 2013 147 8 16 17
41 454442
FSD2c d
FSD1c d
Hookup and Features for USDINT-..T4 & USDINT-..L4 Models
Wiring blocks may be unplugged from the module, leaving wiring intact for easy module replacement.
Note: Emitter/Receiver Color CodesBrown = +12V dc
Blue = COMWhite = T/RBlack = T/R
Uninsulated = Drain
89Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsDIN Module Controllers
Optical Safety System
s
MICRO-SCREEN DIN Module Controller Kits Model Numbering Scheme
MICRO-SCREEN
Kit with DIN-style controller
Light Screen Height(in inches)
Quick-Disconnect Cables*:C4 = 2 x 15'C5 = 2 x 25'C6 = 1 x 15' plus 1 x 25'Blank = Integral 25' cables
Number of outputs:Blank = 2 N.0. FSDs4 = 4 N.0. FSDs
Sensor Finish:Y = Yellow polyester paintN = Nickel plated
Output Type:Blank = TripL = Latch
Sensor Cable Termination:I = Integral 25' cableBlank = Integral QD connector P2 = Pigtail QD connector
US DK T 12 C5 Y P2
Beams per foot24 = Standard series
12 = V-series
24Example:
Fixed-Beam Blanking:Blank = Without
2 = With
Supply Voltage: T = 24V dc
E
Options:E = With External Device Monitoring
Blank = Without
*NOTE: Other cable length combinations are possible. Contact factory.
MICRO-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver ofequal length and beam spacing, standard mounting brackets, a pair of interconnecting cables, and a keyedreset switch. See pages 311 to 314 for a listing of possible kit models.
The resultant model number in this example is: USDKTE2412C5YP2, which includes the followingcomponents:
• DIN module controller model USDINT-1T2E: with trip output, EDM & 2 FSDs
• Emitter and receiver models USE2412YP2 and USR2412YP2: 610 mm (24") high defined area, 31.8 mm (1.25") minimum object detection, yellow housing, and pigtail QD connector
• Two cables model QDU-525C: 8 m (25') long
90 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsDIN Module Controllers
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Syst
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MICRO-SCREEN® DIN Module Controllers with DeviceNet™
• Offers all of the features of standard MICRO-SCREEN DIN module controllers (see page 86),plus DeviceNet Bus network communications of non-safety monitoring information
• The following information is available to DeviceNet:- System identification: Product name, manufacturer, model, etc.
- System status- Operating mode: Run, lockout, etc.- Status of defined area: blocked or clear- Output relay status: FSD1, FSD2, SSD, Aux- Status of key reset, test, and E-stop inputs- Noise detected
- Sensor alignment- Number of sensor beams- Number of beams blocked- Location of beams blocked
- Sensor settings- Auto power-up on or off- Floating blanking: 1-, 2-beam, or off- Fixed blanking (model USDINT-2T2D): number and location of blanked
beams, or off
- Diagnostic information- Error code- Problem description (cause of lockout)- Troubleshooting suggestions
Models
USDINT-2T2D
USDINT-1T4D
USDINT-2T4D
USDINT-1T2D
SupplyVoltage
USDINT-1L4D
USDINT-2L4D
USDINT-2L2D
USDINT-1L2D
No
No
FixedBlanking
Yes
Yes
Yes
Yes
No
No
Output Type
FloatingBlanking
4 N.O.
4 N.O.
No. of FSD Output Contacts
4 N.O.
4 N.O.
2 N.O.
2 N.O.
2 N.O.
2 N.O.
DeviceNet is a trademark of the Open DeviceNet Vendor Association, Inc.
Trip
Latch
Trip
Latch
1- or 2-beam24V dc
MICRO-SCREEN DIN Module Controllers with DeviceNet™
Note: For general hookup information, see pages 322 and 323.
91Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsDIN Module Controllers
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s
MICRO-SCREEN DIN Module Controllers with DeviceNet™ Specifications
DeviceNet Configuration See Manual.
Response Time Light Screen: Less than 38 ms (all lengths)E-Stop: Less than 15 ms
Enclosure Size: see dimensions on next page.Material: gray polycarbonate, clear polycarbonate cover.Rating: NEMA 1, IEC IP20
Certifications
FMEA Tested Per requirements IEC 61496-1
Diagnostic Indicator Two-digit numeric display indicates cause of lockout condition and total number of beams blocked
Controls and Adjustments Keyed RESET of system lockout conditionsFloating blanking selection switches and fixed blanking programming switchesAUTO POWER UP on-off switches
Emergency Stop Switch Input Emergency Stop switch must offer two normally closed contacts and be capable of switching 50 mA@ 30V dc. Total resistance limit of 30 Ω. Functional stop category 0 per NFPA 79 and ISO 13850 (EN 418), Safety category 4 per ISO 13849 (EN 954-1).Simultaneity requirement < 100 ms
Auxiliary Monitor Relay Reed relay; 125V ac or dc max., 500 mA max. (10 VA maximum, resistive load)
Output Configuration(FSD1, FSD2, and SSD) Forced-guided contact relay (resistive load).
FSD1 & 2, SSD = 250V ac max., 4 amp maxMechanical life: 10,000,000 operations (minimum). Electrical life: 100,000 operations (typical @1.0 kVA switching power). Arc suppression is recommended when switching inductive loads. See Warning on page 319.Note: Controllers with model suffix “2” have two FSD output contacts and those with model suffix “4”have four FSD output contacts.
Operating Conditions Temperature: 0° to +50°C (+32° to 122°F)Relative humidity: 95% maximum (non-condensing)
Fuse Rating 2 amp, 250 V (3 AG or 5 x 20 mm slow blow)
DeviceNet Power 11 to 25V dc; 80 mA - supplied by DeviceNet Bus Network
System Power Requirements 24V dc ±15%, 10% maximum ripple, 1.5 amps max.
Status Indicators:(on control module andreceiver)
Red = BLOCKED Flashing red = LOCKOUTGreen = CLEAR Flashing green = BLANKING ONYellow = RESET Double-flashing yellow = waiting for power-up manual key reset
ALIGNMENT Single-flashing yellow = alignment indicator: flash rate increaseswith the number of sensing beams “made”; solid yellow whenaligned and defined area is clear.
Emitter has green status indicator to indicate power ON.Network status indicator - A bi-color (red/green) LED visible on the control module indicates network status:Green Steady On-line, connected to master
Flashing On-line, not connected/allocated to master; if Autobaud isON, address and baud rate OK
Red Steady Critical network fault or duplicate mode address detectedFlashing Connection time-out or no power to light screenOff No network power or off-line
Green/Red/Off Autobaud detecting network baud rate
Application Notes Use of fixed blanking requires sensors with 16 or more light beams. Up to 12 beams or 30% of thetotal number of beams in the array may be blanked, whichever is less. Call factory for applicationsassistance if a greater number of blanked beams is required.
Connections See pages 322 and 323 for general hookup information.
IEC 61496-1 &2, Type 4
R
PresenceSensingDevice R
92 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsDIN Module Controllers
Opt
ical
Saf
ety
Syst
ems
81.0 mm(3.19")
107.0 mm(4.21")
97.0 mm(3.82")
5.0 mm(0.20")
5.5 mm(0.22")
Slot for Screws (2)M3.5 x 0.6 mm
70.0 mm(2.76")
4.5 mm(0.18")
6.5 mm(0.26")
Supplied Hardware:M3.5 0.6 mm (2) Combo Head ScrewsM3.5 mm Washers (2)M3.5 mm x 0.6 mm Nuts (2)
(NOTE: #6 hardware can be substitutedfor the metric hardware)
Recommended TorqueMounting Screws: 16-20 in-lbsTerminal Screws: 5 in-lbs
81 mm(3.19")
115.0 mm(4.53")
4 FSD Outpt Models only:
128 mm(5.0")
MODEL NO. USDINT-xT2D or xL2DWARNING
operation always follow theinstructions in the manual.
For control reliableShock hazard may exist.CAUTIONMICRO-SCREEN
Diagnostic Chart on Reverse Side
21 22
ALARM
NON-SAFETYOUTPUTCONTACT
MACHINE CONTROLOUTPUT CONTACTS
EMITTER AND RECEIVERCABLES
24 25
SSD
DRAINT/RT/RKEY 2KEY 1TEST 2TEST 1 COM+12Vdc
27 28
FSD2
30 31
FSD1a b
c d
33 34
E-STOPSWITCH
+24Vdc
dcCOM
PE
35 36 38 39 40
18 19 2013 147 8 16 17
DEVICENETCONNECTIONS
V–CAN_L
SHIELDCAN_H
V+
D3 D2 D1D5 D4
MAC ID ADDRESSDevice
Lockout
Blanking
Alignment
FLASHING
Reset
STEADY
Clear
Blocked or Latched
RCR
LISTEDPresenceSensingDevice10Y8
0466
a b a b a b a b
MICRO-SCREEN DIN Module Controller with DeviceNet Dimensions
Features for USDINT-..T2D & USDINT-..L2D Models
MODEL NO. USDINT-xT4D or xL4D
WARNINGoperation always follow theinstructions in the manual.
For control reliableShock hazard may exist.CAUTION
MICRO-SCREEN
Diagnostic Chart on Reverse Side
21 22
ALARM
NON-SAFETYOUTPUTCONTACT
MACHINE CONTROLOUTPUT CONTACTS
EMITTER AND RECEIVERCABLES
24 25
SSD
DRAINT/RT/RKEY 2KEY 1TEST 2TEST 1 COM+12Vdc
27 28
FSD2
30 31
FSD1a b
c d
33 34
E-STOPSWITCH
+24Vdc
dcCOM
PE
35 36 38 39 40
18 19 2013 147 8 16 17
DEVICENETCONNECTIONS
V–CAN_L
SHIELDCAN_H
V+
D3 D2 D1D5 D4
MAC ID ADDRESSDevice
41 454442
FSD2 FSD1
Lockout
Blanking
Alignment
FLASHING
Reset
STEADY
Clear
Blocked or Latched
RC
R
LISTEDPresenceSensingDevice10Y8
0466
a b a b a b a b
c d c d
Features for USDINT-..T4D & USDINT-..L4D Models
Wiring blocks may be unplugged from the module, leaving wiring intact for easy module replacement.
Note: Emitter/Receiver Color CodesBrown = +12V dc
Blue = COMWhite = T/RBlack = T/R
Uninsulated = Drain
93Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsDIN Module Controllers
Optical Safety System
s
MICRO-SCREEN DIN Module Controller with DeviceNet Kits Model Numbering Scheme
MICRO-SCREEN
Kit with DIN-style controller
Light Screen Height(in inches)
Quick-Disconnect Cables*:C4 = 2 x 15'C5 = 2 x 25'C6 = 1 x 15' plus 1 x 25'Blank = Integral 25' cables
Number of outputs:Blank = 2 N.0. FSDs4 = 4 N.0. FSDs
Sensor Finish:Y = Yellow polyester paintN = Nickel plated
Output Type:Blank = TripL = Latch
Sensor Cable Termination:I = Integral 25' cableBlank = Integral QD connector P = Pigtail QD connector
US DK 2 DT 12 C5 Y P2L 4
Beams per foot24 = Standard series
12 = V-series
24Example:
Fixed-Beam Blanking:Blank = Without
2 = With
Supply Voltage: T = 24V dc
Options:D = With DeviceNet
*NOTE: Other cable length combinations are possible. Contact factory.
MICRO-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver ofequal length and beam spacing, standard mounting brackets, a pair of interconnecting cables, and a keyedreset switch. See pages 315 to 318 for a listing of possible kit models.
The resultant model number in this example is: USDK2TD2412L4C5YP2, which includes the followingcomponents:
• DIN module controller model USDINT-2L4D: with latch output, fixed blanking and 4 FSDs and DeviceNet
• Emitter and receiver models USE2412YP2 and USR2412YP2: 610 mm (24") high defined area,31.8 mm (1.25") minimum object detection, yellow housing, and pigtail QD connector
• Two cables model QDU-525C: 8 m (25') long
94 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsCables
Opt
ical
Saf
ety
Syst
ems
MICRO-SCREEN® Cables• Small and flexible 7 mm (0.3") diameter cables with euro-style connectors, for use with
MICRO-SCREEN emitters and receivers with quick-disconnect fitting
• Available either with one end terminated, or as extension cables with both ends terminated in afemale 5-pin euro-style connector
• Cables are shielded and have a “twisted pair” for noise immunity on RS485 datacommunication lines
NOTE: Contact factory for applications assistance when a cable length greater than 15 m (50') per sensor is required.
Wire
20 ga
Termination
QDU-515CQDU-525CQDU-550C
5 m (15')8 m (25')15 m (50')
5-pinEuro-style
Femaleconnector on one end
Dimensions Pinout
Brown
Drain
Black
White
Blue7 mm(0.3")
43 mm max.(1.7")
14.2 mm(0.56")
M12 x 1
20 gaDEU-515CDEU-525C
5 m (15')8 m (25')
5-pinEuro-style
Femaleconnector
on both ends
LengthModel
MICRO-SCREEN Emitter and Receiver Cables
DescriptionModel Suffix Modification
Any MICRO-SCREEN emitter orreceiver may be built with a 305 mm (12") cable pigtail quick-disconnect connector substituted forthe 5-pin integral connector
P2 Pigtail Quick-Disconnect
NESD
(electro-static discharge)resistant design
Any MICRO-SCREEN emitter or receiver may be built with a nickel-plated aluminum housing coatedwith static-dissipative polymer. This design protects nearby components from damaging ESD voltages.Contact factory for model availability.
MICRO-SCREEN Emitter and Receiver Modifications
95Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsModifications
Optical Safety System
s
USCD-1T2-50663
Base ControllerModel:USCD-1T2 (see page 78)
Added two 5-pinconnectors foremitter and receiver
DEU-5..C(see pg 94)
Banner will quote special MICRO-SCREEN systems or components, including modifications to sensors and/or controllers. Following is one example of a specialMICRO-SCREEN controller.
MBCC-3..(see below)
QDC-8..(see below)
Model ModificationsCableUsed
Added one 3-pinconnector forpower input
Added one 8-pinconnector foroutput connections
Connectors and Features
Model Length Wire DimensionsTermination Pinout
QDC-820QDC-850
7.5 m (20')16 m (50') 16 ga
69 mm max.(2.7")
28 mm(1.1")
1"-16UN
15 mm(0.6")
8-pinFemale
connectoron one end
(3) Green(7) Red
(6) White
( 4) Black
Orange (1)
Blue (2)(5) Red/Black
White/Black (3)
MBCC-306MBCC-312MBCC-330
2 m (6.5')4 m (12')9 m (30')
18 ga
7/8-16UN-2B
ø28 mm max.(1.1")
61 mm max.(2.4")
7 mm(0.3")
3-pinMini-style
Femaleconnectoron one end
Brown Wire (2)(3) Blue Wire
(1) Black Wire
MICRO-SCREEN Controller Modifications
Sensor Connectors Pin # Description
1 +12V dc2 TR3 COM4 TR5 DRAIN
Output Connector
7 61
1 2
5
4 3
23 4
8 5
Pin # Description
1 SSD a2 FSD2 a3 FSD2 b4 FSD1 a5 FSD1 b6 SSD b7 AUX a8 AUX b
SensorConnectors5-pin Euro QD
Input Connector3-pin QD
Output Connector8-pin QDInput Connector
1
2 3
Pin # Description
1 Ground2 L3 N
Cables for Specials
96 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsAccessories
Opt
ical
Saf
ety
Syst
ems
L1
53.8 mm(2.12")
L2
Y
50.8 mm(2.00")
72.9 mm(2.87")
M4 x 12 mm Screw(8 supplied)
L1
L2
Y
101.2 mm(3.98")
100 mm(3.94")
115 mm(4.53")
M6 x 19 mm screw(4 supplied)
M5 x 10 mm screw(4 supplied)
Note: Brackets may be inverted from thepositions shown above, decreasingdimension L1 by 56.9 mm (2.24") andmaximum rotation to ±45°.
MSM Series Corner Mirrors
ModelsReflective Area
Y
• Rear-surface glass mirrors rated at 85% efficiency for the guarding of multi-sided applications with oneemitter/receiver pair.
• Small and lightweight; two mounting brackets and hardware included.• Once mounted, a unique mirror end cap design allows 360° rotation of the mirror.
191 mm (7.5")
Overall HeightL2
MSM4A 165 mm (6.5") 221 mm (8.7")
Mounting HeightL1
MSM8A 267 mm (10.5") 323 mm (12.7")
MSM12A 356 mm (14") 411 mm (16.2")
1295 mm (51")
MSM16A 457 mm (18") 513 mm (20.2")
1194 mm (47")
MSM20A 559 mm (22") 615 mm (24.2")
1092 mm (43")
MSM24A 660 mm (26") 716 mm (28.2")
991 mm (39")
MSM28A 762 mm (30") 818 mm (32.2")
889 mm (35")MSM32A 864 mm (34") 919 mm (36.2")
787 mm (31")
MSM36A 965 mm (38") 1021 mm (40.2")
686 mm (27")
MSM40A 1067 mm (42") 1123 mm (44.2")
584 mm (23")
MSM44A 1168 mm (46") 1224 mm (48.2")
483 mm (19")
MSM48A 1270 mm (50") 1326 mm (52.2")
381 mm (15")
292 mm (11.5")
1675 mm (65.9") 1753 mm (69.0")
1900 mm (74.8")
100 mm (3.9") 178 mm (7.0")
1978 mm (77.9")
1786.4 mm (70.3")
150 mm (5.9") 228 mm (9.0")
1945 mm (76.7”)
SSM-1675
250 mm (9.8") 328 mm (12.9")
SSM-1900
375 mm (14.8") 453 mm (17.8")
361 mm (14.2")
486 mm (19.1")
475 mm (18.7") 553 mm (21.8")
550 mm (21.7") 628 mm (24.7")
675 mm (26.6") 753 mm (29.6")
825 mm (32.5") 903 mm (35.6")
786 mm (31.0")
936 mm (36.9")
586 mm (23.1")
661 mm (26.0")
975 mm (38.4") 1053 mm (41.5")
1175 mm (46.3") 1253 mm (49.3")
211 mm (8.3")
261 mm (10.3")
1275 mm (50.2") 1353 mm (53.3")
1475 mm (58.1") 1553 mm (61.1")
1386.4 mm (54.6")
1586.4 mm (62.5")
1086.4 mm (42.8")
1286.4 mm (50.6")
• Rear-surface glass mirrors rated at 85% efficiency for the guarding of multi-sided applications with oneemitter/receiver pair.
• Robust construction, two mounting brackets and hardware included
SSM-250
SSM-375
SSM-675
SSM-825
SSM-475
SSM-550
SSM-100
SSM-150
SSM-1275
SSM-1475
SSM-975
SSM-1175
SSM Series Corner Mirrors*
Reflective AreaY
Overall HeightL2
Mounting HeightL1
Mirror Model
Note: Brackets may be inverted from thepositions shown above, decreasingdimension L1 by 58 mm (2.3”)
* EZA-MBK-2 adaptor bracket is required, if used with MSA Series Stand, see page 67.
97Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsAccessories
Optical Safety System
s
102 mm (4")USS4 4.4"
204 mm (8")USS8 8.4"
306 mm (12")USS12 12.4"
406 mm (16")USS16 16.4"
508 mm (20")USS20 20.4"
610 mm (24")USS24 24.4"
711 mm (28")USS28 28.4"
813 mm (32")USS32 32.4"
914 mm (36")USS36 36.4"
1016 mm (40")USS40 40.4"
1118 mm (44")USS44 44.4"
1219 mm (48")USS48 48.4"
1422 mm (56")USS56 56.4"
1626 mm (64")USS64 64.4"
1829 mm (72")USS72 72.4"
MICRO-SCREENSensor Length
Lens ShieldModel Number
Lens ShieldLength
MICRO-SCREEN Polycarbonate Lens Shields
* EZA-MBK-2 adaptor bracket is required, if used with MSA Series Stand, see page 67.
DescriptionModel
Clip-on retroreflective target for MICRO-SCREENUSA-LAT-1
Self-contained visible-beam laser tool for alignment of any MICRO-SCREEN emitter/receiver pair. Includes retroreflective target material and three mounting clipsLAT-1
LAT-1 Laser Alignment Tool
NOTE: When shields are installed on both the emitter and receiver, excess gain is reduced by 36 percent andmaximum operating range is reduced by 20 percent.
L1
L2
Y
101.2 mm(3.98")
100 mm(3.94")
115 mm(4.53")
M6 x 19 mm screw(4 supplied)
M5 x 10 mm screw(4 supplied)
Note: Brackets may be inverted from the positionsshown above, decreasing dimension L1 by 58 mm (2.3")
150 mm (5.9")
250 mm(9.8")
261 mm (10.3")
361 mm (14.2")
486 mm (19.1")
211 mm (8.3")
375 mm (14.8”)
100 mm (3.0")SSM-100-S
SSM-375-S
SSM-250-S
SSM-150-S
SSM-825-S
SSM-675-S
SSM-550-S 550 mm (21.7")
675 mm (26.6")
661 mm (26.0")
786 mm (31.0")
936 mm (36.9")
586 mm (23.1")
825 mm (32.5")
475 mm (18.7")SSM-475-S
SSM-1475-S
SSM-1275-S
SSM-1175-S
SSM-1900-S
1175 mm (46.3")
1275 mm (50.2")
1286 mm (50.6")
1386 mm (54.6")
1586 mm (62.5")
1900 mm (74.8")
1086 mm (42.8")
2011 mm (79.2")
1786 mm (70.3")
1475 mm (58.1")
1675 mm (65.9")SSM-1675-S
975 mm (38.4")SSM-975-S
Reflective Area Y
Mirror Model
Mounting HeightL1
228 mm (9.0")
328 mm (12.9")
453 mm (17.8")
178 mm (7.0")
628 mm (24.7")
753 mm (29.6")
903 mm (35.6")
553 mm (21.8")
Overall HeightL2
1253 mm (49.3")
1353 mm (53.5")
1553 mm (61.1")
1053 mm (41.5")
1978 mm (77.9")
1753 mm (69.0")
SSM-S Series Stainless Steel Corner Mirrors*• Designed for use in industrial environments• Stainless steel reflective surface provides 60% reflectivity for the guarding of multi-sided applications
with one emitter/receiver pair• Robust construction, two mounting brackets and hardware included
98 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsAccessories
Opt
ical
Saf
ety
Syst
ems
DescriptionModel
The Banner MM-TA-12B Muting Module is an accessory component of a safeguardingsystem. The Module allows the machine to mute the primary safeguard by monitoringredundant inputs (two or four) and automatically suspend the safeguarding function of asafeguarding device during the non-hazardous portion of the machine cycle. For moreinformation, see the Muting Module on page 217 of the Safety Module section.
MM-TA-12B
Muting Module
Models Coil VoltageContact
ConfigurationContactRating
Dimensions(h x w x d)
11-BG00-31-A12060 120V ac 3 N.O. & 1 N.C. 10 amps 57 x 44 x 58 mm
11-BG00-31-D-024 24V dc 57 x 44 x 58 mm
11-BF16C01-024 24V dc
11-BF1601 12060 120V ac 3 N.O. & 1 N.C. 16 amps** 80 x 44 x 80 mm
80 x 44 x 80 mm
* Arc suppression is recommended (see below).** N.C. contact is rated at 10 amps.
ModelsContact
ConfigurationPositively
Guided Used With
11-BGX10-40 4 N.O. No 11-BG Series
11-G484-30 3 N.O. Yes 11-BF Series
Models Voltage Used With
11-BGX77-048 48V dc 11-BG00-31-A12060
11-BGX77-240 125-240V ac 11-BG00-31-D024
11-G318-48 48V dc 11-BF1601-12060
11-G477-240 125-240V ac 11-BF16C01-024
Suppressors for Positively Guided Contactors
Auxiliary Contacts for Positively Guided Contactors
3 N.O. & 1 N.C. 10 amps
3 N.O. & 1 N.C. 16 amps**
Positively Guided Contactors*
99Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsAccessories
Optical Safety System
s
For 20", 24", or 28" MICRO-SCREEN emitters or receivers.US-XPE-32
DescriptionModel
For 32", 36", or 40" MICRO-SCREEN emitters or receivers.US-XPE-43
Explosion-Proof Enclosures
Model US-XPE-32 shown
DescriptionModelPower Supply Module for DIN Style controllers;90 to 140V ac input; 24V dc @ 2.5 amp outputPSDINA-24 R
+24V dc lamp with amber lensSSA-ML-A
+24V dc lamp with white (clear) lensSSA-ML-W
DescriptionModel
Solid-state, “mute-active” indicator LED lamps for optical safety systems with muting feature.
Muting Lamps
Miscellaneous Accessories
MountingStand
Base
40-inch “L” stand (w/o base)
62-inch “L” stand (w/o base)
Stand base
USA-PMS-62
MSA-SB-1
USA-PMS-40
DescriptionModel
USA Series Protective Mounting Stands
* Available without a base by adding the suffix “NB” to model number. E.g. MSA-S24-1NB.See data sheet p/n 43687 for more information on MSA Series Stands.
(4) M10 Bolt
Pole40 mm(1.58") Square
UsableStandHeight
Base
6.4 mm (0.25")
19"MSA-S24-1
UseableStand HeightStand Model
Overall Stand Height
24"
42"37"MSA-S42-1
66"
84"79"MSA-S84-1
61"MSA-S66-1
MSA Series Stands (Base is included)*
See data sheet p/n 57119 for more information on USA Series Stands.
100 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsAccessories
Opt
ical
Saf
ety
Syst
ems
24.3 mm(0.96")
ø 15.2 mm(0.60")
ø 23.2 mm(0.92")
3.6 mm(0.14")
2.3 mm(0.09")
45.7 mm(1.80")
31.8 mm(1.25")
20.0 mm(0.79")
7.1 mm(0.28")
3.9 mm(0.15")
31.4 mm(1.24")
25.5 mm(1.00")
2x ø 4.8 mm(0.19")
USMB-5
• Retrofit mounting bracketkit for STI MS42
• 13-gage, black zinc plated,chromate dip finish
• Mounting hardwareincluded
• 1 kit required per sensor
Model Description Dimensions
24.3 mm(0.96")
ø 15.2 mm(0.60")
ø 23.2 mm(0.92")
3.6 mm(0.14")
45.7 mm(1.80")
35.3 mm(1.39")
32.8 mm(1.29")
13.7 mm(0.54")
11.2 mm(0.44")
22.9 mm(0.90")
31.8 mm(1.25")
2.3 mm(0.09")
USMB-4
• Retrofit mounting bracketkit for STI MS43
• 13-gage, black zinc plated,chromate dip finish
• Mounting hardwareincluded
• 1 kit required per sensor
10.2 mm(0.40")
8.9 mm(0.35")
25.4 mm(1.00")
34.9 mm(1.38")
3x7.1 mm(0.27")
69.9 mm(2.75")
52.1 mm(2.05")
40.3 mm(1.59")
41.9 mm(1.65")
22.0 mm(0.87")
30.6 mm(1.20")
19.0 mm(0.75")
25.4 mm(1.00")
2x 7.0 mm(0.28")
2x 45.0∞
USMB-6
• STI stand mountinghardware kit
• 13-gage, black zinc plated,chromate dip finish
• Mounting hardwareincluded
• 1 kit required per sensor
MICRO-SCREEN Mounting Brackets
101Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsReplacement Parts
Optical Safety System
s
Model
USMAL-1 System control board USCC-1L2M, USCC-2L2M
Part Name
MGA-KS-1 Key switch, pre-wired (includes key)
STP-4 Specified test piece (1.25") As specified in instruction manual
54202† MICRO-SCREEN DIN latch manual USDINT-1L2/2L2
USAB-1 Controller board (light screen) USCD-1T.. and USCC-1L2M
USAB-2 Controller board (light screen) USCD-2T.. and USCC-2L2M
USDAB-1 Controller board USDINT-1T..
USDAB-1D Controller board USDINT-1T..D
MGA-KSO-1 Key switch, no wires (includes key) Any DIN control box
USDAB-2D Controller Bboard USDINT-2T..D
USDAB-2 Controller board USDINT-2T..
STP-3 Specified test piece (1.75") As specified in instruction manual
MGA-K-1 Replacement key for MGA-KS-1 switch Any
Any metal control box
MGA-GS-1 Ground strap for control box door Any metal control box
MSA-PSD-1 Power supply/relay board (115/230V ac) USCD-1T2
MSA-RM-1 Relay module USC..-..2 Models
NOTE: Replacement parts apply to controllers only. Emitters and receivers contain no field-replaceable components. Ifrepair is necessary, return the unit to the factory. Do not attempt to repair an emitter or receiver yourself.
MSA-MH-1 Control box mounting hardware Any metal control box
STP-9 Specified test piece (3.25") As specified in instruction manual
51699† MICRO-SCREEN DIN w/DeviceNet supplement USDINT-1T2D/2T2D
USDAL-1 Controller board USDINT-1L2
51597† MICRO-SCREEN Metal Box manual USCD-1T2/USCD-2T2
STP-5 Specified test piece (2.25") As specified in instruction manual
USDAL-1D Controller board USDINT-1L2D
Controller48753† MICRO-SCREEN DIN manual
MSA-PSD-2 Power supply/relay board (115/230V ac) USCD-2T2
USMA-PSC-1 Power supply USCC-..
MSMA-PSC-2 Power supply USCC-..
STP-2 Specified test piece (0.75") As specified in instruction manual
MSA-RM-2 Relay module with an additional complementarynormally closed output and 6 amp FSDs USC..-..3 Models
58764† MICRO-SCREEN with muting manual USCC-1L2M/USCC-2L2M
USDINT-1T2/2T2
†NOTE: Instruction manuals are available at no charge for system evaluation. Visit Banner’s website atwww.bannerengineering.com, or contact your local Banner sales office.
USDA-RM-2 Power supply/relay board, 4 FSDs USDINT-1..4/2..4, USDINT-1..4D/2..4D
USDAL-2D Controller board USDINT-2L2D
USDAL-2 Controller board USDINT-2L2
MUSA-TA-1 Transformer USCC-..
USDA-RM-1 Power supply/relay board, 2 FSDs USDINT-1..2/2..2, USDINT-1..2D/2..2D
USDAB-1E Controller board, EDM USDINT-1T2E
MICRO-SCREEN Replacement Parts
102 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MICRO-SCREEN® SystemsReplacement Parts
Opt
ical
Saf
ety
Syst
ems
Model Part NameUSA-MH-2 Mounting hardware USCC-1L2M/2L2M
USMB-1 Mounting hdwe kit for one sensor 4" to 24" Any
USCMB-1 Mounting hdwe kit for one sensor 28" to 36" Any
USCMB-2 Mounting hdwe kit for one sensor 40" to 72" Any
USA-PTB-4 Terminal block, 20 pos/output/E-stop/power hookup All DIN controllers
Controller
USA-PTB-1 Terminal block, 20 pos, E/R DIN Controllers without DeviceNet™
USA-PTB-2 Terminal block, 15 pos, E/R DIN Controllers with DeviceNet™
USA-PTB-3 Terminal block, 5 pos, DeviceNet DIN Controllers with DeviceNet™
USA-PTB-5 Terminal blocks for 5 pos, FSD DIN controllers with 4 FSD outputs
MICRO-SCREEN Replacement Parts (Cont’d)
103Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® SystemsO
ptical Safety Systems
MINI-SCREEN® SystemsSystem Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Selection of Components . . . . . . . . . . . . . . . . . . . . . . 105
Emitters & Receivers . . . . . . . . . . . . . . . . . . . . . . . . . 106
Controller Selection . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Metal Box Controllers. . . . . . . . . . . . . . . . . . . . . . . . . 112
Metal Box Controllers with Fixed Blanking . . . . . . . . . . . 116
Metal Box Controllers with Muting Function . . . . . . . . . . 118
Metal Box Dual Light Screen Controller . . . . . . . . . . . . . 122
DIN Module Controllers . . . . . . . . . . . . . . . . . . . . . . . 124
DIN Module Dual Safety Light Screen Controllers . . . . . . 126
Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® Systems
104
SYSTEM FEATURES
• Rugged and compact light screen suitable for heavy-duty machineguarding applications
• Each system includes emitter(s), receiver(s), controller, andinterconnecting cables
• 12 light screen heights from 114 mm to 1.2 m (4.5" to 4') forstandard and long-range models; and, 7 light screen heights from610 mm (24") to 1829 mm (72") for heavy duty models
• Emitter/receiver pairs are available with either:
- 9 m (30') range with 19.1 mm (0.75") resolution*- 18 m (60') range with 25.4 mm (1.00") resolution* for long-
range models and 38 mm (1.5") resolution* for heavy dutymodels
• All controllers feature floating blanking and selectable auto power-up; other features (depending on model) include:
- Trip or latch outputs- Fixed-beam blanking- Muting- One or two light screens per controller
• All components are FMEA tested to ensure control reliability
• System design meets applicable requirements of CE, UL, and CSA
* Resolution assumes no blanking in use
ADDITIONAL EMITTER/RECEIVER FEATURES
• Compact foot print: 38 x 38 mm (1.5" x 1.5")
• Rugged IP65 (NEMA 4) extruded aluminumhousing
• Vibration-tolerant design
• Status indicators visible on three sides ofhousing:
- Power on- Blanking on- Emitter/receiver alignment- Sensing area clear or blocked- System lockout
• Swivel brackets and vibration mountsincluded
• Highly immune to EMI, RFI, ambient light,weld flash, and strobe light
EMITTER/RECEIVER OPTIONS AND
ACCESSORIES
• Pigtail quick-disconnect (p. 130)
• Lens shields (p. 133)
• Corner mirrors and stands (pp. 132 to 134)
• Custom mounting brackets (pp. 136 & 137)
System Overview
Opt
ical
Saf
ety
Syst
ems
ADDITIONAL CONTROLLER FEATURES
• Two controller styles:
- IP64 (NEMA 13) lockable metal box- Polycarbonate DIN rail mount
module
• Diverse-redundantmicrocontrollers andadvanced systemdiagnostics
• Field-replaceable outputsafety relays
• Models for 115/230V acand/or 24V dc operation
• System status anddiagnostic indicators
• DIN stylecontrollers have plug-in wiring
terminal blocks
CONTROLLER OPTIONS
• MULTI-SCREEN® (p. 122) andDual MINI-SCREEN® (p. 126)controllers accept twoemitter/receiver pairs for guardingtwo entry points on the samemachine.
• Custom design and modificationrequests are welcome (see pp. 130& 131 for examples)
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® Systems
105
MINI-SCREEN® System Component Selection
MINI-SCREEN Emitters and ReceiversEmitters and receivers are available:
• In 12 defined area heights from 114 mm (4.5") to 1219 mm (48") for standard and long-range models; in 7 defined height from 610 mm (24") to1829 mm (72") for heavy duty models
• With black anodized finish or yellow polyester painted finish
• With minimum object detection size (assuming no blanking in use) of:- 19.1 mm (0.75") and maximum emitter/receiver separation of 9 m (30') for standard models- 25.4 mm (1.00") and maximum emitter/receiver separation of 18 m (60') for long-range models- 38 mm (1.5") and maximum emitter/receiver separation of 18 m (60') for heavy duty models
See pages 106, 107 and 109 for model numbers
MINI-SCREEN ControllersControllers are available housed in either a metal box or a
DIN-style module. Other features to select include:
• Supply voltage: 115V ac, 230V ac, or 24V dc
• Output type: trip or latch
• Blanking: fixed or floating
• Muting function
• Single or dual light screen control
• Customized options available (see pages 130 and 131 for specials)
See page 111 for model numbers
MINI-SCREEN CablesCables are available in five lengths:
5 m (15'), 8 m (25'), 15 m (50'), 30 m (100'), and 45 m (150')
See pages 128 & 129 for models.
MINI-SCREEN System AccessoriesMINI-SCREEN System accessories include:
• Lens shields
• Corner mirrors and stands
• Special purpose brackets
• Washdown-safe light screen enclosures
• Explosion-proof light screen enclosures
• Muting Module
• Add-on positively-guided contactors
A MINI-SCREEN System is comprised of the following components:• An emitter/receiver pair (Dual MINI-SCREEN controllers require two pairs)• A controller,• Two cables for connecting the emitter and the receiver to the controller (four cables when using a Dual MINI-SCREEN controller).
Emitter
Receiver
Controller
MountingBracketsand Anti-Vibration
Mounts(supplied
with sensor)
Quick-DisconnectCables (2)
Defined Area
MINI-SCREEN System KitsMINI-SCREEN controllers (except Dualcontrollers) are available for purchasekitted together with choice of emitter and
receiver (of equal length andrange) and cables. See individual
controller descriptions for kitordering information.
Component Selection
Optical Safety System
s
New!
New!
New!
New!
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® Systems
106
1219 mm (48")
406 mm (16")MSE1624MSR1624
MSE1624YMSR1624Y
215 mm (8.5")
Black AnodizedFinish
Yellow PaintedFinish
MSE824MSR824
MSE824YMSR824Y
MSE4824MSR4824
305 mm (12")MSE1224MSR1224
MSE1224YMSR1224Y
114 mm (4.5")MSE424MSR424
MSE424YMSR424Y
813 mm (32")MSE3224MSR3224
MSE3224YMSR3224Y
610 mm (24")MSE2424MSR2424
MSE2424YMSR2424Y
711 mm (28")MSE2824MSR2824
MSE2824YMSR2824Y
508 mm (20")MSE2024MSR2024
MSE2024YMSR2024Y
MSE4824YMSR4824Y
1016 mm (40")MSE4024MSR4024
MSE4024YMSR4024Y
1118 mm (44")MSE4424MSR4424
MSE4424YMSR4424Y
914 mm (36")MSE3624MSR3624
MSE3624YMSR3624Y
Pigtail Quick Disconnect Option
Any emitter or receiver may be ordered with a 305 mm (12") cable pigtail terminated in the 5-pin male mini-style quick-disconnect connector. The same matingquick-disconnect cables, as listed on pages 128 and 129, are used (ordered separately or included in kit). To specify the pigtail QD option, add suffix “P” to themodel number of the emitter or receiver, for example: MSE1624P.
*For example, MSE424, where “E” is emitter, MSR424, where “R” is receiver.
• Light screens available in 12 lengths: from 114 mm (4.5") to 1219 mm (48")
• Available with either black anodized or yellow polyester painted finish
• Compact design blends well with existing machinery
• Each sensor includes swivel brackets for ease of alignment, plus anti-vibrationmounts
• All sensors use convenient quick-disconnect (QD) cables (pages 128 and 129); a 305 mm (12") quick-disconnect pigtail cable is an option (see note below andpage 130)
Application Notes Use only Banner cables, which use a “twisted pair”for noise immunity on RS 485 data communicationlines. Use of other cables can result in “nuisance”lockouts. See pages 128 and 129.
Minimum Object Sensitivity 19.1 mm (0.75") with no floating blanking in use31.8 mm (1.25") with one-beam floating blanking ON44.5 mm (1.75") with two-beam floating blanking ON
Response Time See controller specifications.
Ambient Light Immunity >10,000 lux at 5° angle of incidence
Status Indicators Emitter: Green LED for power ON Receiver: Red, yellow and green status indicatorswith same function as those on control box (seeindividual Controller Specifications). Yellow LEDalso indicates alignment.
Emitter Elements Infrared LEDs; 880 nm peak emission
Emitter and ReceiverEnclosure
Size: See dimension information on page 108.Material: Aluminum extrusion with black anodized
or yellow polyester painted finish; acryliclens cover. Mounting hardware supplied.
Rating: IP65; NEMA 4, 13
Operating Conditions Temperature: 0° to +50°C (32° to 122°F)Relative humidity: 95% maximum (non-condensing)
Emitter/Receiver Separation 150 mm (6") minimum to 9 m (30') DefinedArea
MINI-SCREEN® Standard Range Emitters & ReceiversRange to 9 m (30') • 19 mm (0.75") minimum object sensitivity
MINI-SCREEN Standard Range Sensor SpecificationsStandard Range MINI-SCREEN Sensor Models*
Emitters and Receivers
Opt
ical
Saf
ety
Syst
ems
Optical Performance This system meets the ± 2.5° requirements of IEC61496-2, section 5.2.9 (Type 4)
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® Systems
107
Pigtail Quick Disconnect Option
Any emitter or receiver may be ordered with a 305 mm (12") cable pigtail terminated in the 5-pin mini-style quick-disconnect connector. The same mating quick-disconnect cables, as listed on pages 128 and 129 are used (ordered separately or include in kit). To specify the pigtail QD option, add suffix “P” to the modelnumber of the emitter or receiver, for example: MSXLE1624P.
*For example, MSXLE424, where “E” is emitter, MSXLR424, where “R” is receiver.
DefinedArea
1219 mm (48")
406 mm (16")MSXLE1624MSXLR1624
MSXLE1624YMSXLR1624Y
215 mm (8.5")
Black AnodizedFinish
Yellow PaintedFinish
MSXLE824MSXLR824
MSXLE824YMSXLR824Y
MSXLE4824MSXLR4824
305 mm (12")MSXLE1224MSXLR1224
MSXLE1224YMSXLR1224Y
114 mm (4.5")MSXLE424MSXLR424
MSXLE424YMSXLR424Y
813 mm (32")MSXLE3224MSXLR3224
MSXLE3224YMSXLR3224Y
610 mm (24")MSXLE2424MSXLR2424
MSXLE2424YMSXLR2424Y
711 mm (28")MSXLE2824MSXLR2824
MSXLE2824YMSXLR2824Y
508 mm (20")MSXLE2024MSXLR2024
MSXLE2024YMSXLR2024Y
MSXLE4824YMSXLR4824Y
1016 mm (40")MSXLE4024MSXLR4024
MSXLE4024YMSXLR4024Y
1118 mm (44")MSXLE4424MSXLR4424
MSXLE4424YMSXLR4424Y
914 mm (36")MSXLE3624MSXLR3624
MSXLE3624YMSXLR3624Y
• Light screens available in 12 length: from 114 mm (4.5") to 1219 mm (48")
• Available with either black anodized or yellow polyester painted finish
• Compact design blends well with existing machinery
• Each sensor includes swivel brackets for ease of alignment, plus anti-vibrationmounts
• All sensors use convenient quick-disconnect cables (pages 128 and 129); a 305 mm (12") quick-disconnect pigtail cable is an option (see note below andpage 130)
Application Notes Use only Banner cables, which use a “twisted pair”for noise immunity on RS 485 data communicationlines. Use of other cables can result in “nuisance”lockouts. See pages 128 and 129.
Minimum Object Sensitivity 25.4 mm (1.00") with no floating blanking in use38.1 mm (1.50") with one-beam floating blanking ON50.8 mm (2.00") with two-beam floating blanking ON
Response Time See controller specifications.
Ambient Light Immunity >10,000 lux at 5° angle of incidence
Status Indicators Emitter: Green LED for power ON Receiver: Red, yellow and green status indicatorswith same function as those on control box (seeindividual Control Box Specifications). Yellow LEDalso indicates alignment.
Emitter Elements Infrared LEDs; 880 nm peak emission
Emitter and ReceiverEnclosure
Size: See dimensions on next page.Material: Aluminum extrusion with black anodized
or yellow polyester painted finish; acryliclens cover. Mounting hardware supplied.
Rating: IP65; NEMA 4, 13
Optical Performance This system meets the ± 2.5° requirements of IEC61496-2, section 5.2.9 (Type 4)
Emitter/Receiver Separation 150 mm (6") minimum to 18 m (60')
MINI-SCREEN Long-Range Sensor Specifications
MINI-SCREEN® Long-Range Emitters & ReceiversRange to 18 m (60') • 25.4 mm (1.00") minimum object sensitivity
MINI-SCREEN Long-Range Sensor Models*
Emitters and Receivers
Optical Safety System
s
Operating Conditions Temperature: 0° to +50°C (32° to 122°F)Relative humidity: 95% maximum (non-condensing)
108 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® SystemsEmitters and Receivers
Opt
ical
Saf
ety
Syst
ems
Models
HousingLength
MS(XL)E824MS(XL)R824
Distance BetweenBracket Holes
254 mm(10.0")
287 mm(11.3")
231 mm(9.1")
Defined Area
28 mm(1.1")
215 mm(8.5")
MS(XL)E1224MS(XL)R1224
356 mm(14.0")
L1
389 mm(15.3")
L2
333 mm(13.1")
L3
30 mm(1.2")
X
305 mm(12")
Y
MS(XL)E1624MS(XL)R1624
457 mm(18.0")
490 mm(19.3")
434 mm(17.1")
30 mm(1.2")
406 mm(16")
MS(XL)E2024MS(XL)R2024
558 mm(22.0")
592 mm(23.3")
536 mm(21.1")
30 mm(1.2")
508 mm(20")
MS(XL)E424MS(XL)R424
153 mm(6.0")
MS(XL)E2424MS(XL)R2424
188 mm(7.4")
659 mm(26.0")
130 mm(5.1")
693 mm(27.3")
28 mm(1.1")
637 mm(25.1")
114 mm(4.5")
30 mm(1.2")
610 mm(24")
MS(XL)E2824MS(XL)R2824
761 mm(30.0")
795 mm(31.3")
739 mm(29.1")
33 mm(1.3")
711 mm(28")
MS(XL)E3224MS(XL)R3224
862 mm(33.9")
896 mm(35.3")
838 mm(33.0")
33 mm(1.3")
813 mm(32")
MS(XL)E3624MS(XL)R3624
963 mm(37.9")
998 mm(39.3")
940 mm(37.0")
33 mm(1.3")
914 mm(36")
MS(XL)E4024MS(XL)R4024
1064 mm(41.9")
1100 mm(43.3")
1041 mm(41.0")
33 mm(1.3")
1016 mm(40")
MS(XL)E4424MS(XL)R4424
1166 mm(45.9")
1201 mm(47.3")
1143 mm(45.0")
33 mm(1.3")
1118 mm(44")
MS(XL)E4824MS(XL)R4824
1267 mm(49.9")
1300 mm(51.2")
1245 mm(49.0")
33 mm(1.3")
1219 mm(48")
With Mounting Brackets Flanges “Out”
With Mounting Brackets Flanges “In”
L2L1
2.5 mm(0.10")
18.3 mm(0.72")
Y
X
12.5 mm (0.50")Minimum Bend Radius
L3
10.2 mm(0.40")
12.5 mm (0.50")Minimum Bend Radius
71 mm(2.8"")
38.1 mm(1.50")Square
4.8 mm (2)(0.19")
44.5 mm(1.75")
6.4 mm(0.25")R 6.4 mm(0.25") (4)
57.2 mm(2.25")
10.2 mm (2)(0.40")
3 mm(0.12")
24.6 mm(0.97")
Min. R.
53.8 mm(2.12")
34.8 mm(1.37")
ø 13.2 mm(0.52") (2)
NON-QD END
11.9 mm(0.47")
ø 6.8 mm (2)(0.27")
Slots have clearancefor M4 bolts (supplied)
and allow ±30° rotationø 30.5 mm(1.20")
QD END
38.1 mm(1.50")
3.8 mm(0.15")
Full R (4)
Material: Cold rolled steelFinish: Black, zinc plated, chromate dip
25.4 mm(1.00")
MINI-SCREEN Mounting Hardware(supplied with each emitter and receiver)
MINI-SCREEN Brackets(supplied with each emitter and receiver*)
* See pages 136 and 137 for additional optional brackets
MINI-SCREEN Emitter and Receiver Dimensions
109Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® SystemsEmitters and Receivers
Optical Safety System
s
• Light screens available in 7 heights: from 610 mm (24") to 1829 mm (72")
• Available in yellow polyester painted finish
• Designed to provides exceptionally high immunity to ambient light interference
• Each sensor includes swivel brackets at each end for ease of alignment, plus amounting channel on either side for increased mounting flexibility
• All sensors use convenient quick-disconnect (QD) cables (pages 128 and 129); a305 mm (12") quick-disconnect pigtail cable is an option (see note below andpage 130)
MINI-SCREEN® Heavy Duty SensorsRange to 18 m (60') • 38 mm (1.5") minimum object sensitivity
Pigtail Quick Disconnect Option
Any emitter or receiver may be ordered with a 305 mm (12") cable pigtail terminated in the 5-pin mini-style quick-disconnect connector. The same mating quick-disconnect cables, as listed on pages 128 and 129, are used (ordered separately or include in kit). To specify the pigtail QD option, add suffix “P” to the modelnumber of the emitter or receiver, for example: MSXLHDE7212YP.
*For example, MSXLHDE424, where “E” is emitter, MSXLHDR424, where “R” is receiver.
DefinedArea
1219 mm (48")
Yellow PaintedFinish
MSXLHDE4812YMSXLHDR4812Y
813 mm (32")MSXLHDE3212YMSXLHDR3212Y
610 mm (24")MSXLHDE2412YMSXLHDR2412Y
1016 mm (40")MSXLHDE4012YMSXLHDR4012Y
Application Notes Use only Banner cables, which use a “twisted pair”for noise immunity on RS 485 data communicationlines. Use of other cables can result in “nuisance”lockouts. See pages 128 and 129.
Minimum Object Sensitivity 38 mm (1.5") with no floating blanking in use62 mm (2.45") with one-beam floating blanking ON89 mm (3.5") with two-beam floating blanking ON
Response Time See controller specifications.
Ambient Light Immunity >10,000 lux at 5° angle of incidence
Status Indicators Emitter: Green LED for power ON Receiver: Red, yellow and green status indicatorswith same function as those on control box (seeindividual Control Box Specifications). Yellow LEDalso indicates alignment.
Emitter Elements Infrared LEDs; 880 nm peak emission
Emitter and ReceiverEnclosure
Size: See dimensions on next page.Material: Aluminum extrusion with black anodized
or yellow polyester painted finish; acryliclens cover. Mounting hardware supplied.
Rating: IP65; NEMA 4, 13
Optical Performance This system meets the ± 2.5° requirements of IEC61496-2, section 5.2.9 (Type 4)
Emitter/Receiver Separation 150 mm (6") minimum to 18 m (60')
MINI-SCREEN Heavy Duty Sensor Specifications
Operating Conditions Temperature: 0° to +50°C (32° to 122°F)Relative humidity: 95% maximum (non-condensing)
1829 mm (72")MSXLHDE7212YMSXLHDR7212Y
1422 mm (56")MSXLHDE5612YMSXLHDR5612Y
1626 mm (64")MSXLHDE6412YMSXLHDR6412Y
Number ofBeams
48
72
56
64
32
24
40
MINI-SCREEN Heavy Duty Sensor Models*
110 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® SystemsEmitters and Receivers
Opt
ical
Saf
ety
Syst
ems
MINI-SCREEN Heavy Duty Sensor End Cap Bracket Mounting
MINI-SCREEN Heavy Duty SensorSide Bracket Mounting
MINI-SCREEN Heavy Duty Sensor Dimensions (standard end-cap brackets shown)
YL1 L2 L3
12.5 mm (0.50")Minimum Bend Radius
71 mm(2.8")
52 mm(2.0")
55 mm(2.1")
Models
HousingLength
Enclosure Length
MSXLHDE2412YMSXLHDR2412Y 625 mm (24.6") 661 mm (26.03")
MSXLHDE3212YMSXLHDR3212Y 826 mm (32.5") 862 mm (33.9")
MSXLHDE4012YMSXLHDR4012Y 1029 mm (40.5") 1065 mm (41.9")
MSXLHDE4812YMSXLHDR4812Y 1229 mm (48.4") 1266 mm (49.8")
Mounting Length(Brackets Out)
L1 L2 L3
1299 mm (51.1")
1098 mm (43.2")
895 mm (35.2")
694 mm (27.3") 636 mm (25.0")
836 mm (32.9")
1039 mm (40.9")
1240 mm (48.8")
MSXLHDE5612YMSXLHDR5612Y 1433 mm (56.4") 1469 mm (57.8") 1502 mm (59.1") 1443 mm (56.8")
74.2 mm(2.92")
4.2 mm(0.17")
25.0 mm(0.98)
60.0 mm(2.36)
40 mm(1.57")
ø 32.0 mm(1.26")
ø 43.0 mm(1.69")
2x 30.0°2x 60.0°
4x 5.8 mm(0.23")
5.0 mm(0.20") 15.0 mm
(0.60")3x 7.0 mm(0.28")
15.8 mm(0.62")
31.5 mm(1.24")
CLCL
EZA-MBK-1 MINI-SCREEN Heavy Duty Sensor Mounting Hardware (supplied with each emitter and receiver)See pages 136 & 137 for additional optional brackets
MSXLHDE6412YMSXLHDR6412Y 1633 mm (64.3") 1670 mm (65.7") 1703 mm (67.0") 1643 mm (64.7")
MSXLHDE7212YMSXLHDR7212Y 1836 mm (72.3") 1873 mm (73.7") 1906 mm (75.0") 1847 mm (72.7")
Mounting Length(Brackets In)
Y
NOTE: EZA-MBK-2 adaptor bracket is required, if used with MSA Series Stand, see page 67.
Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® Systems
111
No
115V ac Trip
2-beam No
FixedBlanking
SupplyVoltage
Output Type
FloatingBlanking
MutingInput
Specifi-cations
p. 112One
Light Screens per Controller
No
E-StopInput
NoYes
115/230V ac Trip
1- or 2-beam No One
NoNo
115/230V ac or 24V dc Trip
1- or 2-beam No p. 122Two
NoNo
24V dc Trip
2-beam No
FixedBlanking
SupplyVoltage
Output Type
FloatingBlanking
MutingFunction
Speci-fications
p. 124One
Light Screens per Controller
24V dc Latch
Yes
E-StopInput
No
24V dc Trip
1- or 2-beam No p. 126TwoRequired
24V dc Latch
MSCA-1
Models
MSCD-2
MUSC-1
MSDINT-1
Models
MSDINT-1L2
MDSDINT-1T2
MDSDINT-1L2
MINI-SCREEN® Controller Selection
NoYes
115/230V ac Latch
1- or 2-beam Yes p. 118One
MSCC-2L2M
Certifications
Certifications
p. 116
Controller Model Selection Charts
Optical Safety System
s
2 N.O.
OutputContacts
2 N.O.
2 N.0.
2 N.0.
115/230V ac TripMSCC-2T2M 2 N.0.
IEC 61496-1 & 2, TYPE 4
R
PresenceSensingDevice R
IEC 61496-1 & 2, TYPE 4
R
PresenceSensingDevice R
MINI-SCREEN DIN Module Controller Selection Chart
115/230V ac LatchMSCC-2L3M 2 N.O./1 N.C. Aux
115/230V ac TripMSCC-2T3M 2 N.O./1 N.C. Aux
MUSC-1T3 115/230V ac or 24V dc Trip 2 N.O./
1 N.C. Aux
MSCT-2T3
MSCT-1
MSCB-1T3
MSCB-1L2
MSCB-1
MSCA-1T3
MSCA-1S3E*
MSCA-1S2E*
MSCA-1L3E*
MSCA-1L3
MSCA-1L2
24V dc
24V dc
230V ac
230V ac
230V ac
115V ac
115V ac
115V ac
115V ac
115V ac
115V ac
Trip
Trip
Trip
Latch
Trip
Trip
Trip/Latch
Trip/Latch
Latch
Latch
Latch
2 N.O./1 N.C. Aux
2 N.O.
2 N.O./1 N.C. Aux
2 N.O.
2 N.O.
2 N.O./1 N.C. Aux
2 N.O./1 N.C. Aux
2 N.O.
2 N.O./1 N.C. Aux
2 N.O./1 N.C. Aux
2 N.O.
MSCT-2T3
MSCT-2
MSCD-2T3
24V dc
24V dc
115/230V ac
Trip
Trip
Trip
2 N.O./1 N.C. Aux
2 N.O.
2 N.O./1 N.C. Aux
R
PresenceSensingDevice R
R
PresenceSensingDevice R
R
PresenceSensingDevice R
R
PresenceSensingDevice R
IEC 61496-1 & 2, TYPE 4
IEC 61496-1 & 2, TYPE 4
Except:MSCA-1S2EMSCA-1L3EMSCA-1S3E
*The suffix “E” adds external device monitoring input
MINI-SCREEN Metal Box Controller Selection Chart
112 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® Systems
MINI-SCREEN® Metal Box Controllers• Selectable two-beam floating blanking feature allows objects (usually workpiece material) up
to 20 mm (0.8") in cross section to move through the defined area at any point withouttripping the final switching devices
• Selectable auto power-up mode for applications where a key reset is difficult to perform
• Welded steel box enclosure with tough black polyester powder paint finish; rated NEMA 13,IEC IP64
Metal Box Controllers
Opt
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Saf
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Syst
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MSCA-1 115V ac 2 N.O./4 ampsTrip
1- or 2-beam
ModelsSupplyVoltage
Output Type
FloatingBlanking
No. of FSD Output Contacts
MSCA-1L2 115V ac 2 N.O./4 ampsLatch
MSCA-1L3 115V ac 2 N.O. & 1 N.C. Aux./6 ampsLatch
MSCA-1L3E* 115V ac 2 N.O. & 1 N.C. Aux./6 ampsLatch
MSCA-1S2E 115V ac 2 N.O./4 ampsTrip/Latch**
MSCA-1S3E* 115V ac 2 N.O. & 1 N.C. Aux./6 ampsTrip/Latch**
MSCA-1T3 115V ac 2 N.O. & 1 N.C. Aux./6 ampsTrip
MSCB-1 230V ac 2 N.O./4 ampsTrip
MSCB-1L2 230V ac 2 N.O./4 ampsLatch
MSCB-1T3 230V ac 2 N.O. & 1 N.C. Aux./6 ampsTrip
MSCT-1 24V dc 2 N.O./4 ampsTrip
MSCT-1T3 24V dc 2 N.O. & 1 N.C. Aux./6 ampsTrip
MINI-SCREEN Metal Box Controllers
* The suffix “E” adds external device monitoring input**Output Type is selectable by user
Note: For general hookup information, see page 337.
113Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® Systems
System Power Requirements See Controller Selection Chart on previous page
Fuse Rating MSCA-1, MSCA-1L2 & MSCA-1T3: 1/2 amp, 250V (3 AG or 5x20 mm slow blow)MSCB-1, MSCB-1L2 & MSCB-1T3: 1/4 amp, 250V (3 AG or 5x20 mm slow blow)MSCT-1: 2 amp, 250V (3 AG or 5x20 mm slow blow)
Status Indicators(on control box and receiver)
Red = BLOCKED Flashing red = LOCKOUTGreen = CLEAR Flashing green = BLANKING ONYellow = RESET Double-flashing yellow = Waiting for Power-up Key ResetSingle-flashing yellow = ALIGNMENT. Flash rate increases with the number of sensing beams“made”, solid yellow when aligned and defined area is clear.
Diagnostic Indicators Four LEDs indicate cause of lockout conditionDiagnostic LEDs are visible through a window in the control box cover
Controls and Adjustments Keyed Reset of system lockout conditionsBlanking selection switchesAuto Power Up on-off switches
Auxiliary Monitor Relay Reed relay; 125V ac or dc max., 500 mA max. (10 VA max., resistive load)
Output Configuration(FSD1, FSD2, and SSD)
Forced-guided contact relay (resistive load). MSC..-..2: FSD1 & 2, SSD = 250V ac max., 4 amp max.MSC..-..3: FSD1 & 2, CNC = 250V ac max., 6 amp max.; SSD = 250V ac max., 4 amp maxMechanical life: 10,000,000 operations (minimum). Electrical life: 100,000 operations (typical @ 1.0 kVA switching power). Arc suppression is recommended when switching inductive loads.
Enclosure Size: see dimensions on next page.Material: welded steel box with black polyester powder paint finish.Rating: NEMA 13, IEC IP64
Operating Conditions Temperature: 0° to +50°C (32° to +122°F)Relative humidity: 95% maximum (non-condensing)
Certifications
MINI-SCREEN Metal Box Controller Specifications
Response Time Standard and Long-Range Sensors:Less than 48 ms using emitter/receiver with 114 mm (4.5") to 406 mm (16") defined areaLess than 60 ms using emitter/receiver with 508 mm (20") to 813 mm (32") defined areaLess than 72 ms using emitter/receiver with 914 mm (36") to 1219 mm (48") defined areaHeavy Duty Sensors:Less than 48 ms using emitter/receiver with 610 mm (24") to 813 mm (32") defined areaLess than 60 ms using emitter/receiver with 1016 mm (40") to 1626 mm (64") defined areaLess than 72 ms using emitter/receiver with 1829 mm (72") defined area
Metal Box Controllers
Optical Safety System
s
FMEA Tested Per requirements IEC 61496-1 (type 4)
Application Notes Use of fixed blanking requires sensors with 16 or more light beams. Up to 12 beams or 30% of thetotal number of beams in the array may be blanked, whichever is less. Call factory for applicationsassistance if a greater number of blanked beams is required.
Connections See page 337 for general hookup information.
IEC 61496-1 & 2, TYPE 4
R
PresenceSensingDevice R
UL 1998Safety Software
Certified
114 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® SystemsMetal Box Controllers
Opt
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Saf
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Syst
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BANNER ENGINEERING CORPORATION
222.3 mm(8.75")
7.9 mm(.31") (8)
(2) 152.4 mm(6.00")
210 mm(8.3" )
244 mm(9.6")
210 mm(8.3")
84 mm (3.3")
Diagnostic Display
Status Indicators
(2) 101.6 mm(4.00")
MINI-SCREEN Metal Box Controller Dimensions
MINI-SCREEN Metal Box Controller Internal Features
Note: TB3 Emitter/Receiver Color CodesBrown = +12V dc
Blue = COMWhite = T/RBlack = T/R
Uninsulated = Drain
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MINI-SCREEN® SystemsMetal Box Controllers
Optical Safety System
s
MINI-SCREEN Metal Box Controller Kits Model Numbering Scheme
MINI-SCREEN
Kit
Light Screen Height(in inches)
Quick-Disconnect Cables*:C1 = 2 x 15'C2 = 2 x 25'C3 = 1 x 15' plus 1 x 25'
Sensor Finish:Blank = Black anodizedY = Yellow polyester paint
Sensor Cable Termination:Blank = QDP = Pigtail QD
Output Type:Blank = TripL = LatchS = Trip/Latch Selectable
MS XL K A 24 C2 Y P24
Output Configuration:Blank = 2 N.O. FSDs3 = 2 N.O. FSDs & 1 N.C. Aux.
3
Beams per foot:24 = Standard & Long-Range series12 = Heavy Duty series
Example:
Max. Emitter/ReceiverSeparation:
Blank = 9 m (30')XL = 18 m (60')
XLHD = Heavy Duty 18 m (60')
Supply Voltage: A = 115V ac
B = 230V acT = 24V dc
*NOTE: Other cable length combinations are possible. Contact factory.
Options:E = With External Device Monitoring
Blank = Without
MINI-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver ofequal length, standard mounting brackets, and a pair of interconnecting cables. See pages 329 to 331 for alisting of possible kit models.
The resultant model number in this example is: MSXLKA24243C2YP, which includes the followingcomponents:
• Metal box controller model MSCA-1T3: 115V ac, trip output, 2 N.O. FSDs & 1 N.C. Aux.
• Emitter and receiver models MSXLE2424YP and MSXLR2424YP: 18 m (60') range, 610 mm (24") highdefined area, 25.4 mm (1.00") minimum object detection, yellow housing, and pigtail QD connector
• Two cables model QDC-525C: 8 m (25') long
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MINI-SCREEN® SystemsMetal Box Controllers
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Syst
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MINI-SCREEN® Metal Box Controllers with Fixed Blanking
• Choose from four models:- MSCD-2 with trip output for 115/230V ac operation, 2 N.O. FSDs- MSCD-2T3 with trip output for 115/230V ac operation, 2 N.O. & 1 N.C. Aux.- MSCT-2 with trip output for 24V dc operation, 2 N.O. FSDs- MSCT-2T3 with trip output for 24V dc operation, 2 N.O. & 1 N.C. Aux.
• Fixed-beam blanking allows continued presence of an object in the defined area: easy push-buttonteach-mode programming of blanked beams
• Selectable one- and two-beam floating blanking allows objects (usually workpiece material) tomove through the defined area at any point without tripping the final switching devices
• Selectable auto power-up mode for applications where a key reset is difficult to perform
• Welded steel box enclosure with tough black polyester powder paint finish; rated NEMA 13, IEC IP64
MINI-SCREEN Metal Box Controller with Fixed Blanking Specifications
Certifications
System Power Requirements MSCD-2 & MSCD-2T3: 115/230V ac ±15% (50/60 Hz), 55 VAMSCT-2: 24V dc ±15%, 10% maximum ripple, 1.5 amps max.
Fuse Rating Control Box MSCD-2& MSCD-2T3: 115V ac: 1 amp, 250V; 230V ac: 1/2 amp, 250V Control Box MSCT-2: 2 amp, 250V (all fuses 3 AG or 5x20 mm slow blow)
Status Indicators(on control box and receiver)
Red = BLOCKED Flashing red = LOCKOUTGreen = CLEAR Flashing green = BLANKING ONYellow = RESET Double-flashing yellow = Waiting for Power-up Key ResetSingle-flashing yellow = ALIGNMENT. Flash rate increases with the number of sensing beams“made”, solid yellow when aligned and defined area is clear.
Diagnostic Indicators Two-digit numeric display indicates cause of lockout conditionDisplay is visible through a window in the control box cover
Controls and Adjustments Keyed Reset of system lockout conditionsFloating Blanking selection switches and Fixed Blanking programming switchesAuto Power Up on-off switches
Response Time Standard and Long-Range Sensors:Less than 48 ms using emitter/receiver with 114 mm (4.5") to 406 mm (16") defined areaLess than 60 ms using emitter/receiver with 508 mm (20") to 813 mm (32") defined areaLess than 72 ms using emitter/receiver with 914 mm (36") to 1219 mm (48") defined areaHeavy Duty Sensors:Less than 48 ms using emitter/receiver with 610 mm (24") to 813 mm (32") defined areaLess than 60 ms using emitter/receiver with 1016 mm (40") to 1626 mm (64") defined areaLess than 72 ms using emitter/receiver with 1829 mm (72") defined area
Auxiliary Monitor Relay Reed relay; 125V ac or dc max., 500 mA max. (10 VA maximum, resistive load)
Output Configuration:(FSD1, FSD2, and SSD)
Forced-guided contact relay (resistive load). MSCD-..2: FSD1 & 2, SSD = 250V ac max., 4 amp max.MSCD-..3: FSD1 & 2, CNC = 250V ac max., 6 amp max.; SSD = 250V ac max., 4 amp max.Mechanical life: 10,000,000 operations (minimum). Electrical life: 100,000 operations (typical @ 1.0 kVA switching power). Arc suppression is recommended when switching inductive loads. See Warning on page 336.
Enclosure Size: see dimensions on next page.Material: welded steel box with black polyester powder paint finish.Environmental rating: NEMA 13, IEC IP64
Operating Conditions Temperature: 0° to +50°C (+32° to +122°F)Relative humidity: 95% maximum (non-condensing)
FMEA Tested Per requirements IEC 61496-1 (type 4)
Application Notes Use of fixed blanking requires sensors with 16 or more light beams. Up to 12 beams or 30% of thetotal number of beams in the array may be blanked, whichever is less. Call factory for applicationsassistance if a greater number of blanked beams is required.
Connections See page 337 for general hookup information.
R
PresenceSensingDevice R
117Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® SystemsMetal Box Controllers
Optical Safety System
s
BANNER ENGINEERING CORPORATION
222.3 mm(8.75")
7.9 mm(.31") (4)
152.4 mm(6.00")
210 mm(8.3")
244 mm(9.6")
210 mm(8.3")
84 mm(3.3")
Status Indicators
Diagnostic Display
MINI-SCREEN Metal Box Controller with Fixed BlankingDimensions
MINI-SCREEN Metal Box Controller with Fixed BlankingInternal Features
MINI-SCREEN Metal Box Controller with Fixed Blanking Kits Model Numbering Scheme
MINI-SCREEN
Kit
Light Screen Height(in inches)
Quick-Disconnect Cables*:C1 = 2 x 15'C2 = 2 x 25'C3 = 1 x 15' plus 1 x 25'
Sensor Finish:Blank = Black anodizedY = Yellow polyester paint
Sensor Cable Termination:Blank = QDP = Pigtail QD
MS XL K 2 D 24 C2 Y P24
Beams per foot:24 = Standard & Long-Range series12 = Heavy Duty series
Example:
Max. Emitter/ReceiverSeparation:
Blank = 9 m (30')XL = 18 m (60')
XLHD = Heavy Duty 18 m (60')
Supply Voltage: D = 115/230V ac
T = 24V dc
2 = Fixed andfloating blanking
Output Configuration:Blank = 2 N.O. FSDs3 = 2 N.O. FSDs & 1 N.C. Aux.
3
*NOTE: Other cable length combinations are possible. Contact factory.
MINI-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver ofequal length and range, standard mounting brackets, and a pair of interconnecting cables. See page 332 for alisting of possible kit models.
The resultant model number in this example is: MSXLK2D24243C2YP, which includes the followingcomponents:
• Metal box controller model MSCD-2T3: 115/230V ac, trip output, 2 N.O. FSDs & 1 N.C. Aux.
• Emitter and receiver models MSXLE2424YP and MSXLR2424YP: 18 m (60') range, 610 mm (24") highdefined area, 25.4 mm (1.00") minimum object detection, yellow housing, and pigtail QD connector
• Two cables model QDC-525C: 8 m (25') long
Note: TB3 Emitter/Receiver Color CodesBrown = +12V dc
Blue = COMWhite = T/RBlack = T/R
Uninsulated = Drain
Note: For general hookup information, see page 337.
118 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® SystemsMetal Box Controllers
Opt
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Saf
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Syst
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MINI-SCREEN® Metal Box Controller with Muting Function
• Powered by 115/230V ac or 24V dc• Fixed blanking• Easily configured one- or two-beam floating blanking• Full-featured Muting function including:
- Input from two or four Muting Devices- Selectable monitored Mute Lamp output (see page 136)- Selectable Backdoor Timer- Override inputs- Selectable directional muting capability
• Selectable External Device Monitoring (EDM)• Control-reliable redundant output relays• Welded steel box enclosure with tough black polyester paint finish
MINI-SCREEN Muting Metal Box Controller SpecificationsSystem Power Requirements 115V ac (50/60Hz) ± 15% @ 500 mA (50 VA),
230V ac (50/60Hz) ± 15% @ 250 mA (50 VA), or24V dc ±15%, 10% maximum ripple, @ 2.5 A (60 W)
Fuse Rating 115V ac: 1.0 A @ 250V ac (supplied) 230V ac: 500 mA @ 250V ac 24V dc: Internal resettable
Response Time Standard and Long-Range Sensors:Less than 58 ms using emitter/receiver with 114 mm (4.5") to 406 mm (16") defined areaLess than 70 ms using emitter/receiver with 508 mm (20") to 813 mm (32") defined areaLess than 82 ms using emitter/receiver with 914 mm (36") to 1219 mm (48") defined areaHeavy Duty Sensors:Less than 58 ms using emitter/receiver with 610 mm (24") to 813 mm (32") defined areaLess than 70 ms using emitter/receiver with 1016 mm (40") to 1626 mm (64") defined areaLess than 82 ms using emitter/receiver with 1829 mm (72") defined area
Status LED Indicators Light Screen Indicators (left column of LEDs):
Solid LED Flashing LEDRed BLOCKED LOCKOUTGreen CLEAR BLANKING ONYellow RESET Double Flash = Waiting for Light Screen Key Reset at Power-up
Single Flash = ALIGNMENT. Flash rate increases with the number ofsensing beams “made”, solid yellow when aligned anddefined area clear
System Indicators (right column of LEDs):
Solid LED Flashing LEDRed OVERRIDE LOCKOUTGreen OUTPUT ON (Not Applicable)
(FSD1 & FSD2closed)
Yellow RESET Double Flash = Waiting for System Key Reset at Power-up(System) Single Flash = Waiting for System Key Reset at latched condition (manual reset
of system after blockage has been removed)
ModelsSupplyVoltage
Output Type
FloatingBlanking
MSCC-2T2M
No. of FSD Output Contacts
2 N.O./4 ampsTrip
TripMSCC-2T3M 2 N.O. & 1 N.C. Aux./6 amps
Latch
LatchMSCC-2L3M 2 N.O. & 1 N.C. Aux./6 amps
MSCC-2L2M
115V ac
2 N.O./4 amps
1- or 2-beam
MINI-SCREEN Muting Metal Box Controller Models
Note: For general hookup information, see page 338.
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MINI-SCREEN® SystemsMetal Box Controllers
Optical Safety System
s
MINI-SCREEN Muting Metal Box Controller Specifications (cont’d)
Light Screen and System Aux. Monitor Relay Outputs Reed relay; 125V ac/dc max. at 500 mA max. (10 VA maximum, resistive load)
Mute Lamp Output A monitored or non-monitored (selectable) sinking output. If monitoring has been selected, thecurrent draw must be within 10 mA to 360 mA.Max. Switching Voltage: 30V dcMax. Switching Current: 360 mAMin. Switching Current: 10 mASaturation Voltage: ≤1.5V dc
Output Configuration(FSD1, FSD2, SSD)
Forced-guided contact relay (resistive load). MSCC-..2: FSD1 & 2, SSD = 250V ac max., 4 amp max.MSCC-..3: FSD1 & 2, CNC = 250V ac max., 6 amp max.;
SSD = 250V ac max., 4 amp max.Mechanical life: 10,000,000 operations (minimum).Electrical life: 100,000 operations (typical @ 1.0 kVA switching power). Arc suppression is recommended when switching inductive loads. See Warning on page 336.
Certifications
Auxiliary DC Supply Output 24V dc ± 25%, 500 mA max
Operating Conditions Temperature: 0° to +50°C (+32° to 122°F)Relative humidity: 95% maximum (non-condensing)
FMEA Tested Per requirements of IEC61496-1 (type 4)
Enclosure
Diagnostic Displays Light Screen Diagnostic Display (left window) is a two-digit numeric display that indicates the causeof lockout conditions.
System Diagnostic Display (right window) is a two-digit numeric display that indicates the cause oflockout conditions and the amount of time, in seconds, remaining for the backdoor timer.
Size: See dimensions on next page.Material: Welded steel box with black polyester powder paint finish.Rating: NEMA 13; IEC IP64
Light Screen and System Reset Inputs
Terminals must be closed for a minimum of 0.05 seconds in order to guarantee a reset. Theswitching device must be capable of switching 15-50V dc at 20-100 mA.
External Device Monitoring(EDM) Input(s)
Two pairs of terminals are provided to monitor the state of external devices that are being controlledby the FSD outputs. The device must be capable of switching 15-50V dc at 20-100 mA.
Mute Enable Input Terminals must be closed in order to start a mute; opening this input after mute has begun has noeffect. The switching device must be capable of switching 15-50V dc at 20-100 mA.
Override Inputs The two-channel inputs must be closed within 3 seconds of each other (simultaneity requirement)and held closed during the 10-second Override. To initiate a subsequent Override, open bothchannels, wait 3 seconds, and then re-close both channels (within 3 seconds). The switching devicesmust be capable of switching 15-50V dc at 20-100 mA.
Muting Device Input The muting devices work in pairs (M1 and M2, M3 and M4) and are required to be “closed” within 3seconds of each other (simultaneity requirement) to initiate a mute (assuming all other conditions aremet). Each muting device must be capable of switching 15-50V dc at 20-100 mA.
Applications Use of fixed blanking requires sensors with 16 or more light beams. Up to 12 beams or 30% of thetotal number of beams in the array may be blanked, whichever is less. Call factory for applicationsassistance if a greater number of blanked beams is required.
Connections See page 338 for general hookup information.
Controls and Adjustments • Light Screen Key Reset after power-up and light screen lockouts• Selection switches to enable floating blanking• Program switches to enable fixed blanking• Light Screen and System Auto Power-up selection switches• System Key Reset after power-up, system lockouts, and latched conditions• Selection switches for Monitored or Non-Monitored Muting Indicator• Selection switches for One-Way or Two-Way (directional/non-directional) Muting• Selection switches for One-Channel, Two-Channel Monitoring or No Monitoring (EDM)• Selection switches for Backdoor Timer settings and Mute-on-Power-Up
R
120 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® SystemsMetal Box Controllers
Opt
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Syst
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273.0 mm(10.75")
25.4 mm(1.00")
12 x ø7.5 mm (0.30")
25.4 mm(1.00")
25.4 mm(1.00")
25.4 mm(1.00") 101.4 mm
(4.00")
260.0 mm(10.24")
85.0 mm(3.35")
295.0 mm(11.62")
BANNER ENGINEERING CORPORATION9714 10th Ave. No.• Minneapolis, MN 55441 •612-544-3164
MODEL NO. MSCC-2L2M MINI-SCREEN® Control Box
LIGHTSCREENDIAGNOSTICDISPLAY
LIGHT SCREEN INDICATORS
STEADY: FLASHING:
BLOCKED LOCKOUTCLEAR BLANKINGRESET ALIGNMENT
SYSTEM INDICATORS
SYSTEMDIAGNOSTICDISPLAY
STEADY: FLASHING:
OVERRIDE LOCKOUTOUTPUT ONRESET WAITING FOR RESET
RATED SUPPLY VOLTAGERATED SUPPLY CURRENTFUSE RATINGRESPONSE TIME (See Manual)ENCLOSURE RATINGTEMPERATURE RATINGFSD1, FSD2, SSD RATINGAUX CONTACTS RATINGBLANKING SETUPPERIODIC CHECK PROCEDUREE-STOP RESPONSE TIME
115V ac, 50/60Hz500 mA ac MAX.1.0 A ac, 250V ac48 msUL / CSA TYPE 13, IP640 - 50 C (32 - 122 F)230V ac, 4A Resistive10 VA, 125V ac/dc, 500 mASee Instruction ManualSee Instruction Manual25 ms
230V ac, 50/60Hz250 mA ac MAX.500 mA ac, 250V ac
24V dc2.5 A dc MAX.Internal Resetable
RUN
LIGHTSCREENRESET
SYSTEMRESET
RUN
For use with MSE/R... Series Emitters/Receivers and QDC-5..C cables
Electrical shock hazard exists when Control Box door is open. Use extreme caution. Access to the Control Box interior to be byqualified service personnel only (see instruction manual).Always disconnect all power from the MICRO-SCREEN System and from the machine before making wire connections or before replacing any components.
WARNING
a
2a2b
1a1b
b
abTESTa
ab
3a 1a3b 1b
4a 2a4b 2b
1a 2a1b 2b
– –+ +
LIGHT SCREEN AUX
MUTING DEVICES
OVERRIDE
a
ab
b
MUTE LAMP
MUTE ENABLEMUTE a SYSTEM RESET b
24V dcCOM
abSYSTEM AUX
b+12V dc
COMT / RT / R
DRAIN
LIGHT SCREEN RESET
LIGHTSCREEN
CONNECTIONS
SSD
TB1
TB3
TB7
TB4
TB5
TB6
TB2
TB9
TB8
Relay Pack
SystemController
BoardMonitoring
LightScreen
ControllerBoard
ab
FSD 2
ab
FSD 1
115V acTB11
230V acTB10
LN
Power Select
Fuse
MINI-SCREEN Muting Metal Box Controller Dimensions
MINI-SCREEN Muting Metal Box Controller Internal Features
Note: TB3 Emitter/Receiver Color CodesBrown = +12V dc
Blue = COMWhite = T/RBlack = T/R
Uninsulated = Drain
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MINI-SCREEN® SystemsMetal Box Controllers
Optical Safety System
s
MINI-SCREEN Muting Metal Box Controller Kits Model Numbering Scheme
MINI-SCREEN
Kit
Light Screen Height(in inches)
Muting function
Quick-Disconnect Cables*:C1 = 2 x 15'C2 = 2 x 25'C3 = 1 x 15' plus 1 x 25'
Sensor Finish:Blank = Black anodizedY = Yellow polyester paint
Sensor Cable Termination:Blank = QDP = Pigtail QD
Output Type:Blank = TripL = Latch
MS XL K 2 C M 24 C2
Number of Outputs:Blank = 2 N.O. FSDs3 = 2 N.O. FSDs & 1 N.C.
Y P24 L
Beams per foot:24 = Standard & Long-Range series12 = Heavy Duty series
Example:
Max. Emitter/ReceiverSeparation:
Blank = 9 m (30')XL = 18 m (60')
XLHD = Heavy Duty 18 m (60')
Supply Voltage: C = 115/230V ac
or 24V dc
2 = Fixed andfloating blanking
*NOTE: Other cable length combinations are possible. Contact factory.
MINI-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver ofequal length and range, standard mounting brackets, and a pair of interconnecting cables.
The resultant model number in this example is: MSXLK2CM2424LC2YP, which includes the followingcomponents:
• Metal box controller model MSCC-2L2M: with muting function, latching outputs and 2 N.O. FSDs
• Emitter and receiver models MSXLE2424YP and MSXLR2424YP: 18 m (60') range, 610 mm (24") highdefined area, 25.4 mm (1.00") minimum object detection, yellow housing, and pigtail QD connector
• Two cables model QDC-525C: 8 m (25') long
122 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® SystemsMetal Box Controllers
Opt
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Syst
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MULTI-SCREEN® Dual Safety Light Screen Metal Box Controller
• Choose from two models:- MUSC-1 with trip output with 2 N.O. FSDs- MUSC-1T3 with trip output with 2 N.O. FSDs & 1 N.C. Aux.
• MULTI-SCREEN System uses two pairs of sensors (MINI-SCREEN orMACHINE/PERIMETER-GUARD or a combination) to provide point-of-operation guarding fortwo areas on the same machine
• Control box contains a power supply, a plug-in microprocessor controller module to controlsensing logic, and a relay board with replaceable output relays
• 115V ac, 230V ac or 24V dc operation
• One- or two-beam floating blanking feature allows objects to move through the defined areawithout tripping the final switching device
• Welded steel enclosure with tough black polyester powder finish; rated NEMA13, IEC IP64
MULTI-SCREEN Metal Control Box SpecificationsSystem Power Requirements 115V ac ±15% (50/60 Hz), 85 VA, or
230V ac ±15% (50/60 Hz), 85 VA, or24V dc ±15%, 10% maximum ripple, 2.5 amps max
Fuse Rating 115V ac : 1 amp, 250V (3 AG or 5x20 mm slow blow)230V ac: 1/2 amp, 250V (3 AG or 5x20 mm slow blow)24V dc: 3 amp, 250V (3 AG or 5x20 mm slow blow)
Status Indicators(on control module andreceiver)
Red = BLOCKED Flashing red = LOCKOUTGreen = CLEAR Flashing green = BLANKING ONYellow = RESET Double-flashing yellow = Waiting for Power-up Key ResetSingle-flashing yellow = ALIGNMENT. Flash rate increases with the number of sensing beams“made”, solid yellow when aligned and defined area is clear.
Diagnostic Indicators Single-digit numeric display indicates cause of lockout condition
Controls and Adjustments Keyed Reset of system lockout conditionsBlanking selection switchesAuto Power Up selection switches
Certifications
Auxiliary Monitor Relay Reed relay; 125V ac or dc max., 500 mA max.(10 VA maximum, resistive load)
Output Configuration:(FSD1, FSD2, and SSD)
Forced-guided contact relays, 250V ac max.MUSC-1 SSD, FSD1 & FSD2: 4 amps max. (resistive load)MUSC-1T3 CNC, FSD1 & FSD2: 6 amp max. (resistive load); SSD @ 4 amp max. (resistive load)Mechanical life: 10,000,000 operations (minimum)Electrical life: 100,000 operations (typical) at full rated loadArc suppression is recommended when switching inductive loads. See Warning on page 336.
Enclosure Size: see dimensions on next page.Material: welded steel box with black polyester powder paint finish.Rating: NEMA 13, IEC IP64
Operating Conditions Temperature: 0° to +50°C (+32° to +122°F)Relative humidity: 95% maximum (non-condensing)
FMEA Tested Per requirements of proposed first edition of UL 491 Standard, BS6491 and IEC 61496-1
Connections See page 339 for general hookup information.
Response Time Using MINI-SCREEN sensors: see any MINI-SCREEN controller Specifications.Using MACHINE-GUARD sensors: see MACHINE-GUARD emitter and receiver Specifications on page 144.
R
PresenceSensingDevice R
IEC 61496-1 & 2, TYPE 4
Note: For general hookup information, see page 339.
123Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® SystemsMetal Box Controllers
Optical Safety System
s
BANNER ENGINEERING CORPORATION
273.1 mm(10.75")
7.9 mm(.31") (8)
(2) 152.4 mm(6.00")
210 mm(8.3" )
294.6 mm(11.6")
261.6 mm(10.3" )
94 mm (3.7")
Diagnostic Display
Status Indicators
(2) 101.6 mm(4.00")
MULTI-SCREEN Dimensions
MULTI-SCREEN Internal Features
Selection of Components for MULTI-SCREEN Systems
MULTI-SCREEN uses two pairs of sensors which may be different sensing ranges, heights and families (MINI-SCREEN or MACHINE-/PERIMETER-GUARD, or a combination). Therefore, kits are not available. Emitters, receivers and cables must be purchased separately. See pages 106 and 144for emitter/receiver information, and pages 128 and 148 for cable information.
To determine which light screens (MINI-SCREEN and/or MACHINE-/PERIMETER-GUARD) will meet your application needs, see the Minimum ObjectSensitivity Charts in the Appendix on pages 327 and 343.
Note: TB3 Emitter/Receiver Color CodesBrown = +12V dc
Blue = COMWhite = T/RBlack = T/R
Uninsulated = Drain
124 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® SystemsDIN Module Controllers
Opt
ical
Saf
ety
Syst
ems
MINI-SCREEN® DIN Module Controllers• Two models of 24V dc control module:
- MSDINT-1 with trip output for point-of-operation guarding- MSDINT-1L2 with latch output for perimeter guarding
• Selectable two-beam floating blanking which allows objects (usually workpiece material) upto 20 mm (0.8") in cross section to move through the defined area at any point withouttripping the final switching devices
• Selectable auto power-up mode for applications where a key reset is difficult to perform
• Polycarbonate housing designed to bolt directly to enclosure backplate or mount ontostandard 35 mm DIN rail
• Removable plug-in wiring blocks
MINI-SCREEN DIN Module Controller SpecificationsSystem Power Requirements 24V dc ±15%, 10% maximum ripple, 1.5 amps. max.
Fuse Rating 2 amp, 250V (3 AG or 5x20 mm slow blow)
Status Indicators(on control module andreceiver)
Red = BLOCKED Flashing red = LOCKOUTGreen = CLEAR Flashing green = BLANKING ONYellow = RESET Double-flashing yellow = Waiting for Power-up Key ResetSingle-flashing yellow = ALIGNMENT. Flash rate increases with the number of sensing beams“made”, solid yellow when aligned and defined area is clear.
Diagnostic Indicators Four LEDs indicate cause of lockout conditionsDiagnostic LEDs are visible through a window in the control module cover
Controls and Adjustments Keyed Reset of system lockout conditionsBlanking selection switchesAuto Power Up on-off switches
Auxiliary Monitor or Alarm Relay
Reed relay; 125V ac or dc max., 500 mA max. (10 VA maximum, resistive load)
Output Configuration(FSD1, FSD2, and SSD)
Forced-guided contact relays, 250V ac max., 4 amps max., (resistive load)Mechanical life: 10,000,000 operations (minimum)Electrical life: 100,000 operations (typical @ 1.0 K va switching power)Arc suppression is recommended when switching inductive loads. See Warning on page 336.
Enclosure Size: see dimensions on next page.Material: polycarbonateRating: NEMA 1, IEC IP20
Operating Conditions Temperature: 0° to +50°C (+32° to +122°F)Relative humidity: 95% maximum (non-condensing)
Response Time Standard and Long-Range Sensors:Less than 48 ms using emitter/receiver with 114 mm (4.5") to 406 mm (16") defined areaLess than 60 ms using emitter/receiver with 508 mm (20") to 813 mm (32") defined areaLess than 72 ms using emitter/receiver with 914 mm (36") to 1219 mm (48") defined areaHeavy Duty Sensors:Less than 48 ms using emitter/receiver with 610 mm (24") to 813 mm (32") defined areaLess than 60 ms using emitter/receiver with 1016 mm (40") to 1626 mm (64") defined areaLess than 72 ms using emitter/receiver with 1829 mm (72") defined area
Certifications
Connections See page 340 for general hookup information.
IEC 61496-1 & 2, TYPE 4
R
PresenceSensingDevice R
UL 1998Safety Software
Certified
Note: For general hookup information, see page 340.
125Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® Systems DIN Module Controllers
Optical Safety System
s
75.0 mm(2.95")
110.0 mm(4.33")
Slot for Screws (2)M3.5 x 0.6 mm (2)
35.0 mm(1.38")
DIN Mounting Slot
DIN Mounting Tab(Supplied)
60.8 mm(2.40")
85.3 mm(3.36")
7.4 mm(0.29")
7.1 mm(0.28")
100.0 mm(3.94 ")
Combo Head (Phillips/Slotted) ScrewsM3.5 x 0.6 mm x 14 mm (2) (#6 x 0.5" equivalent) (Supplied)M3.5 mm Washers (2) (#6 equivalent) (Supplied)M3.5 mm x 0.6 mm Nuts (2) (Supplied)
Recommended torque is 16-20 in/lbs on mounting screws
MODEL NO. MSDINT-1 or 1L2
1 2 3 OKSTEADY FLASHING
Blocked or Latched
Clear
Reset
Lockout
Blanking
Alignment
BANNER ENGINEERING CORP., USA(612) 544-3164
For control reliableoperation always follow theinstructions in the manual.
Shock hazard may exist.
DiagnosticChart on
Reverse Side
CAUTION
MINI-SCREEN
LISTEDPresenceSensingDevice10Y8 0466
! WARNING
18
SSD
AUXor
ALARM
19
1 2
22
FSD2
23
Key 1 Key 2
8 9
27
FSD1
28
+24V dc
dcCom
PE
32 33 34
Test 1or
LATCHRESET 1
Test 2or
LATCHRESET 2
4 5
+12Vdc
COM T/R T/R DRAIN
13 14 15 16 17
MINI-SCREEN DIN Module Controller Dimensions MINI-SCREEN DIN Module Controller Features
MINI-SCREEN DIN Module Controller Kits Model Numbering Scheme
MINI-SCREEN
Kit with DIN-style controller
Light Screen Height(in inches)
Quick-Disconnect Cables*:C1 = 2 x 15'C2 = 2 x 25'C3 = 1 x 15' plus 1 x 25'
Sensor Finish:Blank = Black anodizedY = Yellow polyester paint
Sensor Cable Termination:Blank = QDP = Pigtail QD
Output Type:Blank = TripL = Latch
MS XL DK T 24 C2 Y P24 L
Beams per foot:24 = Standard & Long-Range series12 = Heavy Duty series
Example:
Max. Emitter/ReceiverSeparation:
Blank = 9 m (30')XL = 18 m (60')
XLHD = Heavy Duty 18 m (60')
Supply Voltage: T = 24V dc
*NOTE: Other cable length combinations are possible. Contact factory.
MINI-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver ofequal length and range, standard mounting brackets, a pair of interconnecting cables, and a keyed resetswitch. See page 334 for a listing of possible kit models.
The resultant model number in this example is: MSXLDKT2424LC2YP, which includes the followingcomponents:
• DIN Module controller model MSDINT-1L2: 24V dc, latching outputs
• Emitter and receiver models MSXLE2424YP and MSXLR2424YP: 18 m (60') range, 610 mm (24") highdefined area, 25.4 mm (1.00") minimum object detection, yellow housing, and pigtail QD connector
• Two cables model QDC-525C: 8 m (25') long
Wiring blocks may be unplugged from the module, leaving wiring intact for easy module replacement.
Note: TB3 Emitter/Receiver Color CodesBrown = +12V dc
Blue = COMWhite = T/RBlack = T/R
Uninsulated = Drain
126 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® SystemsDIN Module Controllers
Opt
ical
Saf
ety
Syst
ems
MINI-SCREEN® Dual Safety Light ScreenDIN Module Controllers
• Two models:- MDSDINT-1T2 with trip output- MDSDINT-1L2 with latch output
• 24V dc operation• Removable plug-in wiring blocks• One control module requires two MINI-SCREEN emitter/receiver sensor pairs; sensor pairs
may be different heights or have different sensing ranges• Includes input for emergency stop switch• Selectable one- and two-beam floating blanking allows objects to move through the defined
area at any point without tripping the final switching devices• Selectable auto power-up mode for applications where a key reset is difficult to perform• Separate alignment indicators for each sensor pair• Polycarbonate housing designed to bolt directly to enclosure backplate or mount onto
standard 35 mm DIN rail
FMEA Tested Per requirements of proposed first edition of IEC 61496-1 (type 4)
Response Time Standard and Long-Range Sensors:Less than 48 ms using emitter/receiver with 114 mm (4.5") to 406 mm (16") defined areaLess than 60 ms using emitter/receiver with 508 mm (20") to 813 mm (32") defined areaLess than 72 ms using emitter/receiver with 914 mm (36") to 1219 mm (48") defined areaHeavy Duty Sensors:Less than 48 ms using emitter/receiver with 610 mm (24") to 813 mm (32") defined areaLess than 60 ms using emitter/receiver with 1016 mm (40") to 1626 mm (64") defined areaLess than 72 ms using emitter/receiver with 1829 mm (72") defined areaE-Stop: Less than 15 ms
Enclosure Size: see dimensions on next page. Material: PolycarbonateRating: NEMA 1, (IP 20)
Certifications
Fuse Rating 3 amp, 250V (3AG or 5x20mm slow blow)
System Power Requirements 24V dc ±15%, 10% maximum ripple, 2.5 amps max.
Status Indicators(on control box and receiver)
Red = BLOCKED Flashing red = LOCKOUTGreen = CLEAR Flashing green = BLANKING ONYellow = RESET Double-flashing yellow = Waiting for Power-up Key ResetSingle-flashing yellow = ALIGNMENT. Flash rate increases with the number of sensing beams“made”, solid yellow when aligned and defined area is clear.
Diagnostic Indicator Single-digit alphanumeric display indicates cause of lockout condition.
Controls and Adjustments Keyed Reset of system lockout conditionsBlanking selection switchesAuto Power Up on-off switches
Emergency Stop Switch Input Emergency stop switch must offer two normally closed contacts and be capable of switching 50 mA@ 30V dc. Simultaneity < 100 ms. Total resistance, including wiring and all switches, must notexceed 30Ω for proper operation. Functional stop category 0 per NFPA 79 and ISO 13850 (EN 418),Safety Category 4 per ISO 13849 (EN 954-1).
Auxiliary Monitor Relay Reed relay; 125V ac or dc max., 500 mA max. (10 VA maximum, resistive load)
Output Configuration(FSD1, FSD2, and SSD)
Forced-guided contact relays, 250V ac max., 4 amps max. (resistive load). Mechanical life: 10,000,000 operations (minimum). Electrical life: 100,000 operations (typical @ 1.0 K va switching power). Arc suppression is recommended when switching inductiveloads. See Warning on page 336.
Operating Conditions Temperature: 0° to +50°C (+32° to 122°F)Relative humidity: 95% maximum (non-condensing)
Dual Safety Light Screen DIN Module Controller Specifications
Connections See page 341 for general hookup information.
R
PresenceSensingDevice R
UL 1998Safety Software
Certified
Note: For general hookup information, see page 341.
127Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® Systems DIN Module Controllers
Optical Safety System
s
83.8 mm(3.30")
110.0 mm(4.33")
Slot for Screws (2)M3.5 x 0.6 mm (2)
35.0 mm(1.38")
DIN Mounting Slot
DIN Mounting Tab(Supplied)
60.8 mm(2.40")
134.2 mm(5.28")
7.4 mm(0.29")
7.1 mm(0.28")
149.0 mm(5.87 ")
Combo Head (Phillips/Slotted) ScrewsM3.5 x 0.6 mm x 14 mm (2) (#6 x 0.5" equivalent) (Supplied)M3.5 mm Washers (2) (#6 equivalent) (Supplied)M3.5 mm x 0.6 mm Nuts (2) (36 equivalent) (Supplied)
Recommended torque is 16 in-lbs on mounting screws
MODEL NO. MDSDINT-1T2
Screen 1 Alignment
STEADY FLASHING
Blocked
Clear
Reset
Lockout
Blanking
Power-up
Diagnostic Display
Screen 2 Alignment
BANNER ENGINEERING CORP., USA(612) 544-3164
For control reliableoperation always follow theinstructions in the manual.
Shock hazard may exist.
DiagnosticChart on
Reverse Side
! WARNINGCAUTION
DUAL CONTROLLERMINI-SCREENLISTEDPresenceSensingDevice10Y8 0466
27
SSD
aAux 2
b
28
1 2
29
FSD2
30
Aux 1 Test 1 Test 2
4 5 8 9
36
FSD1
37 45
E-STOP INPUT
+24V dc
dcCom
PE
46 48 49 50 51 52
Key Key 2 +12Vdc
COM T/R
SCREEN 2 SCREEN 1
T/R DRAIN +12Vdc
COM T/R T/R DRAIN
11 12 16 17 18 19 20 22 23 24 25 26
a b a b a b c d a b
a b
Dual MINI-SCREEN Dimensions
Selection of Components for Dual MINI-SCREEN Systems
Dual MINI-SCREEN uses two pairs of sensors which may be different heights and/or have different sensing ranges. Therefore, kits are not available.Emitters, receivers and cables must be purchased separately. See pages 106, 107 and 109 for emitter/receiver information and pages 128 and 129for cable information.
Dual MINI-SCREEN Features
Wiring blocks may be unplugged from the module, leaving wiring intact for easy module replacement.
Note: TB3 Emitter/Receiver Color CodesBrown = +12V dc
Blue = COMWhite = T/RBlack = T/R
Uninsulated = Drain
128 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® SystemsCables
Opt
ical
Saf
ety
Syst
ems
Wire
20 ga
PinoutModel
BlackWhite
Brown
Blue
Drain
Cable Type Termination
QDC-515CQDC-525CQDC-550C
20 ga
Cut-to-length
5-pinMini-style
Femaleconnectoron one end
Dimensions
13 mm(0.5")
58 mm(2.3")
26 mm(1.0")7/8-16UNF
DEC-515CDEC-525CDEC-550C
7 mm(0.3")
58 mm(2.3")
26 mm(1.0")7/8-16UNF
Double-Ended
5-pinMini-style
Femaleconnector
on both ends 7 mm(0.3")
58 mm(2.3")
26 mm(1.0")7/8-16UNF
20 gaDEC2-515CDEC2-525CDEC2-550C
16 ga
Double-Ended
5-pinMini-style
Femaleconnectoron one endand Male
connector onother end
DEC2-575DEC2-5100
7 mm(0.3")
58 mm(2.3")
26 mm(1.0")7/8-16UNF
Double-Ended
5-pinMini-style
Femaleconnectoron one endand Male
connector onother end
13 mm(0.5")
58 mm(2.3")
26 mm(1.0")7/8-16UNF
16 gaQDC-5100QDC-5150
Cut-to-length
5-pinMini-style
Femaleconnectoron one end
MINI-SCREEN® Cables• A “twisted pair” is incorporated for noise immunity on RS485 data communication lines;
coupling nut is chrome-plated brass
• All cables are PVC-jacketed and have a straight quick-disconnect (QD) connector moldedonto the sensor end
NOTE: Total cable length (emitter cable length plus receiver cable length) must be less than53 m (175'). Cable runs of greater than 50' for emitter or receiver must be 16 gauge.
Length*
5 m (15')8 m (25')15 m (50')
5 m (15')8 m (25')15 m (50’)
5 m (15')8 m (25')15 m (50')
23 m (75')30 m (100')
30 m (100')45 m (150')
Female Connector(sockets)
Male Connector(pins)
16 gaDEC-570DEC-5100DEC-5125
Double-Ended
5-pinMini-style
Femaleconnector
on both ends13 mm(0.5")
58 mm(2.3")
26 mm(1.0")7/8-16UNF
21 m (70')30 m (100')38 m (125’)
Black
BlueWhite
BrownDrain
MINI-SCREEN Emitter and Receiver Cables
129Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® SystemsCables
Optical Safety System
s
Wire PinoutModel Cable Type Termination Dimensions
20 gaPMC-510C*
16 ga
Cut-to-length
5-pinMini-style
Panel-mountMale
connectoron one end
PMC-510*
48 mm(1.9")
O-ring
7/8 Internal Tooth LockwasherHex Nut
7/8-16 UN-2B Thread7/8-16 UN-2A Thread
16.5 mm(.65")
7 mm(0.3")
Cut-to-length
5-pinMini-style
Panel-mountMale
connectoron one end
13 mm(0.5")
48 mm(1.9")
O-ring
7/8 Internal Tooth LockwasherHex Nut
7/8-16 UN-2B Thread7/8-16 UN-2A Thread
16.5 mm(.65")
20 gaPMCF-510C** Cut-to-length
48 mm(1.9")
O-ring
7/8 Internal Tooth LockwasherHex Nut
7/8-16 UN-2B Thread7/8-16 UN-2A Thread
16.5 mm(.65")
7 mm(0.3")5-pin
Mini-stylePanel-mount
Femaleconnectoron one end
Length*
3.3 m (10')
3.3 m (10')
3.3 m (10') Black
BlueWhite
BrownDrain
20 ga
5-pinMini-style
Panel-mountMale
connectoron one end
3.3 m (10')PMC-510CLP* Cut-to-length
7 mm(0.3")
O-ring
1/2-14 NPSM ThreadHex Nut
7/8-16UN-2A Thread
18.5 mm(0.73")
15.2 mm(0.60")
Black
Blue
White
Brown Drain
Female Connector(sockets)
Male Connector(pins)
MINI-SCREEN Emitter and Receiver Cables
* For use with DEC-5xxx double-ended cables** For use with DEC2-5xxx double-ended cables
130 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® SystemsModifications
Opt
ical
Saf
ety
Syst
ems
MSCA-1-48614
Base ControllerModel:MSCA-1(see page 112)
Added two 5-pinconnectors for emitterand receiver
DEC-5..C(see pg 128)
MINI-SCREEN Controller Modifications
Model ModificationsCableUsed Connectors and Features
MSCA-1-50040
Base ControllerModel:MSCA-1(see page 112)
Added two 5-pinconnectors for emitterand receiver
DEC-5..C(see pg 128)
MBCC-3..(see pg 95)
QDC-8..(see pg 95)
Added one 3-pinconnector for powerinput
Added one 8-pinconnector for outputconnections
DescriptionModel Suffix Modification Dimensions
Any MINI-SCREEN emitter orreceiver may be built with a
305 mm (12") cable pigtail quick-disconnect connector substitutedfor the 5-pin integral connector
P Pigtail Quick-Disconnect
Banner will quote special MINI-SCREEN systems or components, including modifications to sensors and/or controllers. Following are three examples of specialMINI-SCREEN controllers.
Added one 11-pinconnector for powerinput and controloutput connections
Cable andmating
connector are
customer-supplied
Input Connector
1
2 3
Pin # Description
1 Ground2 L3 N
Sensor Connectors
12 3 4
5
Pin # Description
1 TR2 COM3 DRAIN4 +12V dc5 TR
Output Connector
7 612
3 48 5
Pin # Description
1 SSD a2 FSD2 a3 FSD2 b4 FSD1 a5 FSD1 b6 SSD b7 AUX a8 AUX b
SensorConnectors5-pin Euro QD
Input Connector3-pin QD
Output Connector8-pin QD
Sensor Connectors
1
J ABC
DE
FGH
LK
2 3 45
Pin # Description
1 TR2 COM3 DRAIN4 +12V dc5 TR
Input/Output ConnectorPin # Description
A LB NC GNDD FSD1 aE FSD1 bF FSD2 aG FSD2 bH SSD aJ SSD bK AUX aL AUX b
SensorConnectors5-pin Euro QD
Input/OutputConnector11-pin QD
MINI-SCREEN Emitter and Receiver Modifications
R
PresenceSensingDevice
131Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® SystemsModifications
Optical Safety System
s
MINI-SCREEN Controller Modifications
Model ModificationsCableUsed Connectors and Features
Banner will quote special MULTI-SCREEN Dual Light Screen systems or components, including modifications to sensors and/or controllers. Following are threeexamples of special MULTI-SCREEN controllers.
MUSC-1-50265
Base ControllerModel:MUSC-1(see page 122)
Added four 5-pinconnectors for emitterand receiver
DEC-5..C(see pg 128)
Sensor Connectors
12 3 4
5
Pin # Description
1 TR2 COM3 DRAIN4 +12V dc5 TR
SensorConnectors5-pin QD
Model Modification
MSCT-2-50277
Base ControllerModel:MSCT-2(see page 116)
Remote programming of fixed blanking:
Controller is wired with a 2 m (6') cable to allow external connection of remote Program/Run switch and Program Set switch
MSCD-2-58701
Base ControllerModel:MSCD-2(see page 116)
Up to 24 fixed blanked beams:
Controller is modified to allow fixed blanking of up to 24 beams, versus up to 12 beams for the standard model. This configurationworks only with 914 mm (36") sensors.
MSCD-2-50527
Base ControllerModel:MSCD-2 (see page 116)
Up to 32 fixed blanked beams:
Controller is modified to allow fixed blanking of up to 32 beams, versus up to 12 beams for the standard model. This configurationworks only with 1219 mm (48") sensors.
MSCD-2-51694
Base ControllerModel:MSCD-2(see page 116)
Programming of fixed blanking using front panel key switch:
Controller is supplied with a key switch on the control box door used for programming of fixed blanking. To set blanking, hold keyswitch in “PROGRAM MODE” for 1/2 to 2 seconds.
R
PresenceSensingDevice
132 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® SystemsAccessories
Opt
ical
Saf
ety
Syst
ems
L1
53.8 mm(2.12")
L2
Y
50.8 mm(2.00")
72.9 mm(2.87")
M4 x 12 mm Screw(8 supplied)
L1
L2
Y
101.2 mm(3.98")
100 mm(3.94")
115 mm(4.53")
M6 x 19 mm screw(4 supplied)
M5 x 10 mm screw(4 supplied)
Note: Brackets may be inverted from thepositions shown above, decreasingdimension L1 by 56.9 mm (2.24") andmaximum rotation to ±45°.
MSM Series Corner Mirrors
ModelsReflective Area
Y
• Rear-surface glass mirrors rated at 85% efficiency for the guarding of multi-sided applications with oneemitter/receiver pair.
• Small and lightweight; two mounting brackets and hardware included.• Once mounted, a unique mirror end cap design allows 360° rotation of the mirror.
191 mm (7.5")
Overall HeightL2
MSM4A 165 mm (6.5") 221 mm (8.7")
Mounting HeightL1
MSM8A 267 mm (10.5") 323 mm (12.7")
MSM12A 356 mm (14") 411 mm (16.2")
1295 mm (51")
MSM16A 457 mm (18") 513 mm (20.2")
1194 mm (47")
MSM20A 559 mm (22") 615 mm (24.2")
1092 mm (43")
MSM24A 660 mm (26") 716 mm (28.2")
991 mm (39")
MSM28A 762 mm (30") 818 mm (32.2")
889 mm (35")MSM32A 864 mm (34") 919 mm (36.2")
787 mm (31")
MSM36A 965 mm (38") 1021 mm (40.2")
686 mm (27")
MSM40A 1067 mm (42") 1123 mm (44.2")
584 mm (23")
MSM44A 1168 mm (46") 1224 mm (48.2")
483 mm (19")
MSM48A 1270 mm (50") 1326 mm (52.2")
381 mm (15")
292 mm (11.5")
Note: Brackets may be inverted from thepositions shown above, decreasingdimension L1 by 58 mm (2.3”)1675 mm (65.9") 1753 mm (69.0")
1900 mm (74.8")
100 mm (3.9") 178 mm (7.0")
1978 mm (77.9")
1786.4 mm (70.3")
150 mm (5.9") 228 mm (9.0")
1945 mm (76.7”)
SSM-1675
250 mm (9.8") 328 mm (12.9")
SSM-1900
375 mm (14.8") 453 mm (17.8")
361 mm (14.2")
486 mm (19.1")
475 mm (18.7") 553 mm (21.8")
550 mm (21.7") 628 mm (24.7")
675 mm (26.6") 753 mm (29.6")
825 mm (32.5") 903 mm (35.6")
786 mm (31.0")
936 mm (36.9")
586 mm (23.1")
661 mm (26.0")
975 mm (38.4") 1053 mm (41.5")
1175 mm (46.3") 1253 mm (49.3")
211 mm (8.3")
261 mm (10.3")
1275 mm (50.2") 1353 mm (53.3")
1475 mm (58.1") 1553 mm (61.1")
1386.4 mm (54.6")
1586.4 mm (62.5")
1086.4 mm (42.8")
1286.4 mm (50.6")
• Rear-surface glass mirrors rated at 85% efficiency for the guarding of multi-sided applications with oneemitter/receiver pair.
• Robust construction, two mounting brackets and hardware included.
SSM-250
SSM-375
SSM-675
SSM-825
SSM-475
SSM-550
SSM-100
SSM-150
SSM-1275
SSM-1475
SSM-975
SSM-1175
SSM Series Corner Mirrors*
Reflective AreaY
Overall HeightL2
Mounting HeightL1
Mirror Model
MountingStand
Base
30-inch “L” stand (w/o base)
42-inch “L” stand (w/o base)
54-inch “L” stand (w/o base)
MSA-PMS-42
MSA-PMS-54
MSA-PMS-30
DescriptionModel
See data sheet p/n 64715 for more information on MSA Series Stands.
Stand baseMSA-SB-1
MSA Series Protective Mounting Stands
* EZA-MBK-2 adaptor bracket is required, if used with MSA Series Stand, see page 67.
133Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® SystemsAccessories
Optical Safety System
s
L1
L2
Y
101.2 mm(3.98")
100 mm(3.94")
115 mm(4.53")
M6 x 19 mm screw(4 supplied)
M5 x 10 mm screw(4 supplied)
Note: Brackets may be inverted from the positionsshown above, decreasing dimension L1 by 58 mm (2.3")
102 mm (4")MSS4 5.4"
204 mm (8")MSS8 9.4"
306 mm (12")MSS12 13.4"
406 mm (16")MSS16 17.4"
508 mm (20")MSS20 21.4"
610 mm (24")MSS24 25.3"
711 mm (28")MSS28 29.3"
813 mm (32")MSS32 33.3"
914 mm (36")MSS36 37.3"
1016 mm (40")MSS40 41.3"
1118 mm (44")MSS44 45.3"
1219 mm (48")MSS48 49.3"
Sensor LengthLens Shield
Model NumberLens Shield
Length
MINI-SCREEN Polycarbonate Lens Shields
NOTE: When shields are installed on both the emitter and receiver, excess gain is reduced by 36 percent andmaximum operating range is reduced by 20 percent.
NOTE: When shields are installed on both the emitter and receiver, excess gain is reduced by 36 percent andmaximum operating range is reduced by 20 percent.
MSHDS24 610 mm (24") 26"
MSHDS32 813 mm (32") 34"
MSHDS40 1016 mm (40") 42"
MSHDS48 1219 mm (48") 50"
MSHDS64 1626 mm (64") 66"
MSHDS72 1829 mm (72") 74"
MSHDS56 1422 mm (56") 58"
Model Sensor Length Lens Shield Length
* EZA-MBK-2 adaptor bracket is required, if used with MSA Series Stand, see page 67.
Heavy Duty MINI-SCREEN Polycarbonate Lens Shields
150 mm (5.9")
250 mm(9.8")
261 mm (10.3")
361 mm (14.2")
486 mm (19.1")
211 mm (8.3")
375 mm (14.8”)
100 mm (3.0")SSM-100-S
SSM-375-S
SSM-250-S
SSM-150-S
SSM-825-S
SSM-675-S
SSM-550-S 550 mm (21.7")
675 mm (26.6")
661 mm (26.0")
786 mm (31.0")
936 mm (36.9")
586 mm (23.1")
825 mm (32.5")
475 mm (18.7")SSM-475-S
SSM-1475-S
SSM-1275-S
SSM-1175-S
SSM-1900-S
1175 mm (46.3")
1275 mm (50.2")
1286 mm (50.6")
1386 mm (54.6")
1586 mm (62.5")
1900 mm (74.8")
1086 mm (42.8")
2011 mm (79.2")
1786 mm (70.3")
1475 mm (58.1")
1675 mm (65.9")SSM-1675-S
975 mm (38.4")SSM-975-S
Reflective Area Y
Mirror Model
Mounting HeightL1
228 mm (9.0")
328 mm (12.9")
453 mm (17.8")
178 mm (7.0")
628 mm (24.7")
753 mm (29.6")
903 mm (35.6")
553 mm (21.8")
Overall HeightL2
1253 mm (49.3")
1353 mm (53.5")
1553 mm (61.1")
1053 mm (41.5")
1978 mm (77.9")
1753 mm (69.0")
SSM-S Series Stainless Steel Corner Mirrors*• Designed for use in industrial environments, where glass is prohibited• Stainless steel reflective surface provides 60% reflectivity for the guarding of multi-sided applications
with one emitter/receiver pair• Robust construction, two mounting brackets and hardware included
134 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® SystemsAccessories
Opt
ical
Saf
ety
Syst
ems
MSA-TE-8 439 mm(17.3")
414 mm(16.3")
381 mm(15.0")
28 mm(1.1")
215 mm(8.5")
MSA-TE-12 541 mm(21.3")
516 mm(20.3")
483 mm(19.0")
30 mm(1.2")
305 mm(12")
MSA-TE-16 643 mm(25.3")
617 mm(24.3")
584 mm(23.0")
30 mm(1.2")
406 mm(16")
MSA-TE-20 744 mm(29.3")
719 mm(28.3")
686 mm(27.0")
30 mm(1.2")
508 mm(20")
MSA-TE-4 338 mm(13.3")
MSA-TE-24
312 mm(12.3")
846 mm(33.3")
279 mm(11.0")
820 mm(32.3")
28 mm(1.1")
787 mm(31.0")
114 mm(4.5")
30 mm(1.2")
610 mm(24")
MSA-TE-28 947 mm(37.3")
922 mm(36.3")
889 mm(35.0")
33 mm(1.3")
711 mm(28")
272 mm(10.7")
373 mm(14.7")
475 mm(18.7")
577 mm(22.7")
170 mm(6.7")
678 mm(26.7")
780 mm(30.7")
MSA-TE-32 1049 mm(41.3")
1024 mm(40.3")
991 mm(39.0")
33 mm(1.3")
813 mm(32")
MSA-TE-36 1151 mm(45.3")
1125 mm(44.3")
1092 mm(43.0")
33 mm(1.3")
914 mm(36")
879 mm(34.6")
980 mm(38.6")
MSA-TE-40 1252 mm(49.3")
1227 mm(48.3")
1194 mm(47.0")
33 mm(1.3")
1016 mm(40")
MSA-TE-44 1354 mm(53.3")
1328 mm(52.3")
1295 mm(51.0")
33 mm(1.3")
1118 mm(44")
1082 mm(42.6")
1184 mm(46.6")
MSA-TE-48 1455 mm(57.3")
1430 mm(56.3")
1397 mm(55.0")
33 mm(1.3")
1219 mm(48")
1285 mm(50.6")
Models
Housing Length Defined Area
L1 L2 L3 X YL4
86.4 mm(3.40")
L1
L2
L3
16.8 mm(0.66")
L4Y
X
Front View
Side View
(4) M10 Bolt
Pole40 mm(1.58") Square
UsableStandHeight
Base
6.4 mm (0.25")
19"MSA-S24-1
UseableStand HeightStand Model
* Available without a base by adding the suffix “NB” to model number. For example, MSA-S24-1NB.See data sheet p/n 43687 for more information on MSA Series Stands.
Overall Stand Height
24"
42"37"MSA-S42-1
66"
84"79"MSA-S84-1
61"MSA-S66-1
MSA Series Stands (Base is included)*
Delrin® is a registered trademark of Dupont* EZA-MBK-2 adaptor bracket is required, if used with MSA Series Stand, see page 67.
• FDA-grade polycarbonate tubing and Delrin® end caps• Stainless steel mounting components• Brackets and fasteners included• Ideal for high-pressure washdown applications• NEMA 4X, IP67• 12 models available to accommodate MINI-SCREEN® Standard & Long-Range sensors 4" to 48" long• Max. operating range is reduced by 50% when using these enclosures
MSA Series Tubular Enclosures*
135Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® SystemsAccessories
Optical Safety System
s
DescriptionModel
Clip-on retroreflective target for MINI-SCREENMSA-LAT-1
Self-contained visible-beam laser tool for alignment of any MINI-SCREEN emitter/receiver pair. Includes retroreflective target material and three mounting clipsLAT-1
LAT-1 Laser Alignment Tool
DescriptionModel
For 32", 36", or 40" MINI-SCREEN emitters or receivers.MS-XPE-43
For 20", 24", or 28" MINI-SCREEN emitters or receivers.MS-XPE-32
Explosion-Proof Enclosures
DescriptionModelThe Banner MM-TA-12B Muting Module is an accessory component of a safeguardingsystem. The Module allows the machine to mute the primary safeguard by monitoringredundant inputs (two or four) and automatically suspend the safeguarding function of asafeguarding device during the non-hazardous portion of the machine cycle. For moreinformation, see the Muting Module on page 217 of the Safety Module section.
MM-TA-12B
Muting Module
Models Coil VoltageContact
ConfigurationContactRating
Dimensions(h x w x d)
11-BG00-31-A12060 120V ac 3 N.O. & 1 N.C. 10 amps 57 x 44 x 58 mm
11-BG00-31-D-024 24V dc 57 x 44 x 58 mm
11-BF16C01-024 24V dc
11-BF1601-12060 120V ac 3 N.O. & 1 N.C. 16 amps** 80 x 44 x 80 mm
80 x 44 x 80 mm
* Arc suppression is recommended (see below).** N.C. contact is rated at 10 amps.
ModelsContact
ConfigurationPositively
Guided Used With
11-BGX10-40 4 N.O. No 11-BG Series
11-G484-30 3 N.O. Yes 11-BF Series
Models Voltage Used With
11-BGX77-048 48V dc 11-BG00-31-A12060
11-BGX77-240 125-240V ac 11-BG00-31-D024
11-G318-48 48V dc 11-BF1601-12060
11-G477-240 125-240V ac 11-BF16C01-024
Suppressors for Positively Guided Contactors
Auxiliary Contacts for Positively Guided Contactors
3 N.O. & 1 N.C. 10 amps
3 N.O. & 1 N.C. 16 amps**
Positively Guided Contactors*
136 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® SystemsAccessories
Opt
ical
Saf
ety
Syst
ems
DescriptionModel
Mounting Kit to mount one emitter or receiver to MSA series stand
45° Mirror Bracket and Mirror KitMSA-MBM-K45
MSAMB
Stand BaseMSA-SB-1
45° Mirror BracketMSMB-MSM-45
Vibration Mounts for one sensor with 4 mm hardwareMSVM-1
Vibration Mounts (two standard 4 mm mounts)MSVM-2
Vibration Mounts (for MS43..) for one sensor with 1/4-20 hardwareMSVM-4
Vibration Mounts for two sensors with 10-32" hardwareMSVM10-8
Power Supply Module for DIN Style controllers;90 to 140V ac input; 24V dc @ 2.5 amp outputPSDINA-24
ø38.1 mm(1.50")
15.2 mm(0.60")
7.6 mm(0.30")
ø13.2 mm(0.52")
R 12.7 mm(0.50")
4.5 mm(0.18")
36º ± 4º(4)
72º ± 4º(4)
90º
3 mm(0.12")
6.4 mm (2)(0.25")
7.6 mm (2)(0.30")
10 mm (2)(0.4")
19.1 mm (6)(0.75")
R 3 (0.125")
71.4 mm(2.81")
10.2 mm (2)(0.40")
22.1 mm(0.87")
4.8 mm (2)(0.19")
5.2 mm(0.21")
60.9 mm(2.4")
ø30.5(1.20")
ø38.1(1.50")
15.2 mm(0.60")
7.6 mm(0.30")
QD END NON-QD ENDMSMB-2
• 11-gage, black zinc plated,chromate dip finish
• Low-profile bracket• 1 kit required per sensor
Model Description Dimensions
90º
3 mm(0.12")
30.5 mm(1.20")
7.6 mm (2)(0.30")4.8 mm (2)
(0.19")
Full R (4)
R3.0 (2)(0.12") 8.9 (2)
(0.35")
6.4 (2)(0.25")
6.4 mm(0.25")
25.4 mm(1.00")
ø6.8 mm(0.27") (2)
25.4 mm(1.00") 38.1 mm
(1.50")
34.8 mm(1.37")
53.9 mm(2.12")
8.9 mm(0.35")
5.1 mm (2)(0.20")
17.8 mm(0.70")
20.8 mm(0.82")
6.4 mm(0.25")
25.4 mm(1.00")
ø6.8 mm(0.27") (2)
34.8 mm(1.37")
8.9 mm(0.35")
4.5 mm (4)(0.18")
ø13.2 mm(0.52") (2)
R12.7 mm(0.50")
36º ± 4º(4)
72º ± 4º(4)
QD END NON-QD ENDMSMB-1
• 11-gage, black zinc plated,chromate dip finish
• 1" mounting holeseparation
• 1 kit required per sensor
MINI-SCREEN Mounting Brackets
R
Miscellaneous Accessories
+24V dc lamp with amber lensSSA-ML-A
+24V dc lamp with white (clear) lensSSA-ML-W
DescriptionModel
Solid-state, “mute-active” indicator LED lamps for optical safety systems with muting feature.
Muting Lamps
137Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® SystemsAccessories
Optical Safety System
s
90º
3 mm(0.12")
30.5 mm(1.20")
19.1 mm(0.75")
4.8 mm (2)(0.19")
8.9 mm (2)(0.35")
44.5 mm(1.75")
6.4 mm(0.25")
R 6.4 mm(0.25") (4)
57.2 mm(2.25")
6.4 mm(0.25")
25.4 mm(1.00")
ø6.8 mm(0.27") (2)
34.8 mm(1.37")
8.9 mm(0.35")
10.2 mm (2)(0.40")
21.6 mm(0.85")
7.6 mm (2)(0.30")
24.6 mm(0.97")
19.1 mm(0.75")
6.4 mm(0.25")
25.4 mm(1.00")
ø6.8 mm(0.27") (2)
34.8 mm(1.37")
8.9 mm(0.35")
4.5 mm (4)(0.35")
ø13.2 mm(0.52") (2) R12.7 mm
(0.50")
36º ± 4º(4)
72º ± 4º(4)
QD END NON-QD ENDMSMB-3(Included with each emitterand receiver)
• 11-gage, black zinc plated,chromate dip finish
• Standard 1.75" mountinghole separation
• 1 kit required per sensor
Model Description
19.05 mm(0.75")
30.5 mm(1.20")
30.5 mm(1.20")
38.1 mm(1.50")
19.1 mm (2)(0.75")
24.1 mm(0.95")
2 x R6.4 mm (4)(0.25")
2.5 mm (2)(0.10")
12.1 mm (2)(0.48")
49.6 mm(1.95")
45.7 mm(1.80")
2 x 6.9 mm (2)x(0.27")
2 x R3.0 mm(0.12")
22.8 mm(0.90")
11.4 mm(0.45")
90º
3 mm(0.12")
19.05 mm(0.75")
30.5 mm(1.20")
38.1 mm(1.50")
4.5 mm (4)(0.18")
ø13.2 mm(0.52") (2)
R12.7 mm(0.50")
36º ± 4º(4)
72º ± 4º(4)
QD END NON-QD END
27.2 mm(1.07")
Dimensions
MSMB-4
53.9 mm(2.10")
3.1 mm(0.12")
34.8 mm(1.37")
152.4 mm(6.00")
38.1 mm(1.50")
ø 30.5 mm(1.20")
34.8 mm(1.37")
ø 13.2 mm(0.52")
ø 25.4 mm(1.00")
4x 4.4 mm(0.18")
125.5 mm(4.94")
13.4 mm(0.53")
31.8 mm(1.25")
25.4 mm(1.00")
2x 6.6 mm(0.27")
25.4 mm(1.00")
6.3 mm(0.25")
11.4 mm(0.45")
6.4 mm(0.25")
54.6 mm(2.15")
152.4 mm(6.00")
38.1 mm(1.50")
64.8 mm(2.55")
NON-QD END QD ENDMSMB-5
• 11-gage, black zinc plated,chromate dip finish
• 1" mounting holeseparation
• Retrofit for Dolan JennerSafe Scan 7
• 1 kit required per sensor
• 11-gage, black zinc plated,chromate dip finish
• Retrofit for STI MS43• 1 kit required per sensor
MINI-SCREEN Mounting Brackets
138 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® SystemsReplacement Parts
Opt
ical
Saf
ety
Syst
ems
MINI-SCREEN® Systems
MSAB-1
MSA-MH-1
MGA-KSO-1 Key switch, no wires (includes key)
Control box mounting hardware Any metal control box (except MUSC-1)
Model Part Name Controller
MSMA-PSC-2 Power supply board MSCC-2...M
MSA-PSB-1 Power supply board (230V ac) MSCB-1
MSA-PSD-2 Power supply board (115/230V ac) MSCD-2
MSA-PST-2 Power supply board (24V dc) MSCT-2
MSA-PST-1 Power supply board (24V dc) MSCT-1
USA-MH-2 Control box mounting hardware MSCC-2..M Series
MSAB-2 Controller module (light screen) MSC..-2 & MSCC-2..M Series
39022† MINI-SCREEN manual MSCA-1, MSCB-1, MSCT-1
Any DIN Controller
MGA-K-1 Replacement key for MGA-KS-1 switch Any
MSA-KS-1 Key switch, pre-wired (includes key) Any metal control box
MGA-GS-1 Ground strap for control box door Any metal control box
61409† MINI-SCREEN manual MSCC-2L2M
47295† Fixed Blanking MINI-SCREEN manual MSCD-2, MSCT-2
47297† Dual DIN MINI-SCREEN manual MDSDINT-1T2/1L2
42492† Dual MINI-SCREEN manual MUSC-1
55702† MINI-SCREEN manual MSCA-1L2
44895† DIN MINI-SCREEN manual MSDINT-1, MSDINT-1L2
MGA-GST-1 Ground strap for transformer Any metal control box
MUSA-MH-1 Control box mounting hardware MUSC-1
MSAL-1 Controller module MSC..-1L.. Series
MDSDA-RM-1 Power supply/relay board (24V dc) MDSDINT-1T2/1L2
MUSAB-1 Controller module MUSC-1
Controller module MSC..-1 Series
MSA-PSA-2 Power supply board (115V ac) MSCA-1L2
MSA-PSB-2 Power supply board (230V ac) MSCB-1L2
MDSA-PTB-2 Terminal block, positions 27-52 MDSDINT-1T2/1L2
MDSA-PTB-1 Terminal block, positions 1-26 MDSDINT-1T2/1L2
BA2MB Mounting hardware kit for one sensor Any
MSA-PTB-2 Terminal block, positions 18-34 MSDINT-1/1L2
MSA-PTB-1 Terminal block, positions 1-17 MSDINT-1/1L2
MSA-PSA-1 Power supply board (115V ac) MSCA-1
†NOTE: Instruction manuals are available at no charge for system evaluation. Visit Banner’s website atwww.bannerengineering.com, or contact your local Banner sales office.
MDSDAL-1 Controller board MDSDINT-1L2
MSDAB-1 Controller board MSDINT-1
MSDAL-1 Controller board MSDINT-1L2
MUSA-PS-1 Power supply board MUSC-1
MINI-SCREEN Replacement PartsNOTE: Replacement parts outlined apply to controllers only. Emitters and receivers contain no field-replaceablecomponents. If repair is necessary, return the unit to the factory. Do not attempt to repair an emitter or receiver yourself.
139Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® SystemsReplacement Parts
Optical Safety System
s
Model Part Name Controller
STP-6 Specified test piece (3.00") As specified in instruction manual
STP-5 Specified test piece (2.25") As specified in instruction manual
STP-8 Specified test piece (2.00") As specified in instruction manual
STP-7 Specified test piece (1.00") As specified in instruction manual
USMAB-1 Muting system controller MSCC-2T..M
STP-10 Specified test piece (3.50") As specified in instruction manual
USMAL-1 Muting system controller MSCC-2L..M
MSDA-RM-1 Power supply/relay board (24V dc) MSDINT-1/1L2
MSA-RM-1 Relay module MSC..-..2
MSA-RM-2 Relay nodule MSC..-3
STP-4 Specified test piece (1.25") As specified in instruction manual
STP-1 Specified test piece (1.50") As specified in instruction manual
STP-2 Specified test piece (0.75") As specified in instruction manual
STP-3 Specified test piece (1.75") As specified in instruction manual
MUSA-TA-1 Transformer MUSC-1
MINI-SCREEN Replacement Parts
Opt
ical
Saf
ety
Syst
ems
140 Banner Engineering Corp. • Minneapolis, MN U.S.A. • bannerengineering.com • Tel: 763.544.3164
MINI-SCREEN® Systems