1.0 EXECUTIVE SUMMARY - …environmentclearance.nic.in/writereaddata/FormB/TOR/Brief_Summary/...standard pigment used in printing ink and the packaging industry. Pigments are used

M/s. Narayan Organics Pvt Ltd (Unit II), Ankleshwar

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. 23

1.0 EXECUTIVE SUMMARY

M/s. Narayan Organics Pvt. Ltd. (Unit II) has taken over M/s. SBS Colours and

Chemiques Pvt Ltd in the year 2015. The unit is having valid CCA order no. AWH -

69573 date of issue: 13/04/2015, valid till 04/01/2020, for manufacturing of Organic

Pigments from Gujarat Pollution Control Board.

The CCA order no. AWH – 69573 is for manufacturing of Organic Pigments and

inorganic chemicals at plot no. 1903,1904,1905 & 1924, GIDC Estate, Ankleshwar, Dist-

Bharuch, Gujarat. A detail of existing product is mentioned in below Table No.1.

TABLE: 1

LIST OF EXISTING PRODUCT

Sr.

No.

Name of Product Existing Quantity as per consent no. AWH - 69573

(MT/Month)

1. Beta Blue Pigments 100

Total 100

The unit has proposed expansion for manufacturing of existing products and new

products of Organic Pigments. Proposed production capacity is mentioned in Table No.2.

TABLE: 2

LIST OF PRODUCTS AS PER PROPOSED SCENARIO

Sr.

No.

Name of Product Production Quantity (MT/Month)

Existing Proposed

Expansion

Total

1. Beta Blue Pigments 100 260 360

2. Activated Crude (grinding) 0 100 100

3. Alpha Blue Pigments 0 120 120

Total 100 480 580

COST OF PROJECT

The expansion will be carried out at existing plot in GIDC Estate, Ankleshwar Gujarat.

The expected cost of proposed expansion is Rs. 339 Lacks.



FUEL CONSUMPTION

Existing Fuel Consumption

As per consent, unit is using 50 NM3/Hr of natural gas for boiler as fuel.

TABLE: 3

PROPOSED FUEL CONSUMPTION

ELECTRICITY CONSUMPTION

The unit have electricity from Daxin Gujarat Vij Company Limited (DGVCL). The

existing electricity consumption is 1000 KVA and electricity consumption due to

proposed expansion will be 1500 KVA. Total electricity requirement after proposed

expansion will be 2500 KVA.

WATER CONSUMPTION

Existing Water Generation

The source of water is GIDC water supply system. As per consent, the unit is using (10

KLD Domestic + 296 KLD Industrial) 306 KLD freshwater for industrial and domestic

purpose.

Total Proposed scenario after Expansion

The total water consumption after expansion, the unit will use total 594 KLD [260 KLD

Recycle Water + 334 KLD Fresh Water from GIDC]. Only 334 KLD freshwater from GIDC

will be used for industrial and domestic purpose.

A detail of water consumption & water balance diagram is attached as Annexure – 8.

WASTE WATER GENERATION, TREATMENT & DISPOSAL

Existing Waste Water Generation

The existing waste water generation from industrial activities is 225 KLD. The sewage

generation is 10 KLD. Treated effluent is sent to FETP, Ankleshwar and the sewage of

10 KLD is sent in soak pit/septic tank.

Sr.

No.

Particulars Existing as per

CCA Quantity

Proposed

Quantity

Total

Quantity

Source

1. Natural Gas 50 NM3/Hr 0 50 NM

3/Hr Gujarat

Gas

2. Imported

Coal

0 11 MT/Day 11 MT/Day Local

3. Energy-

Electricity

1000 KVA 1500 KVA 2500 KVA DGVCL



Proposed Waste Water Generation

Due to proposed expansion, no additional effluent quantity will be increased.

GASEOUS EMISSION

Flue gas emissions

As per CCA order no. AWH-69573, the unit has one stack of steam boiler.

Each stack will be attached to Boiler (3TPH Capacity), Thermic Fluid Heater (20 lack

Kcal) and a DG Set (250 KVA) after proposed expansion.

Process Emission

There is no process emission as per existing consent AWH- 69573.

For proposed expansion, there will be one stack attached to Spin Flash Dryer. To control

the process emission from the stack, bag filter will be attached to proposed stack as

APCM.

HAZARDOUS WASTE MANAGEMENT

Existing Hazardous Waste

As per CCA order no. AWH-69573, the hazardous wastes generation are ETP waste (5.0

MT/Year), Used Oil (25 Lit/Year), discarded containers (22 nos./Year) and discarded

liner bags (212 kg/Year). ETP sludge is disposed to TSDF site authorized by board.

Discarded containers are sale to authorized recycler.

Proposed Hazardous Waste

After proposed expansion, details of total quantity of hazardous waste generation are

covered here. The unit has proposed 300 MT/Month of ETP sludge, 20 Lit/Year of Used

oil, 500 Nos. / Month of discarded containers and 500 KG/Month of empty bags / Liner.

ETP sludge/Gypsum sludge will be disposed at cement factory. Used oil will be sent to

registered recyclers. Discarded containers/Bags/Liners will be sale to authorized recycle.



2. INTRODUCTION

2.1 THE PROJECT

M/s. Narayan Organics Pvt Ltd (Unit II) has obtained CCA order AWH-69573, issue on

dated 13/04/2015 for manufacturing of Beta Blue Pigments. The unit has proposed

expansion for manufacturing of products of Beta Blue, Activated Crude (Grinding) &

Alpha Blue Pigments.

As per EIA notification 2006, the proposed expansion is falling under category 5(f).

Since the project will be established in industrial estate, it is classified as category “B”

project and will be evaluated by the Ministry of Environment & Forest (MoEF).

2.2 PROJECT PROPONENT

The unit has been promoted by Mr. Dayabhai Patel and Mr. Mehul Patel –Director of the

company. M/s. Narayan Organics Pvt Ltd (Unit II) is a part of Narayan Group of

Industries. The group is already engaged in manufacturing of organic pigment.

The list of directors is attached as Annexure-3.

Directors of the company have good experience in handling the production management,

financial management and all the allied areas.

M/s. Narayan Organics Pvt Ltd (Unit II) will achieve the mission by placing the needs of

customers first, creating quality products, innovating technology and fostering continuous

improvements in people, products, and processes.

2.3 NATURE OF PROJECT

The proposed unit is pigment manufacturing unit. The project is covered under the

category of 5(f) in schedule of EIA Notification-2006. This project falls under category

‘B’.

Activated Crude and Alpha Blue- Activated Crude fully meet the specific needs of the

pigment, Dye and plastic industries markets. The CPC series is used in inks, coatings and

coloring many plastics. The pigments are insoluble in water and have no tendency to

migrate in the material. They are standard pigment used in printing ink and the packaging

industry.

2.4 MARKET FEASIBILITY

The promoters are already engaged in manufacturing and marketing of Organic Pigments.

The proposed unit is organic pigment manufacturing unit along with



CopperPhthalocyanine pigment series like activated crude, alpha blue and beta blue. The

pigments are insoluble in water and have no tendency to migrate in the material. They are

standard pigment used in printing ink and the packaging industry. Pigments are used in

plastic industries, paint industries, textile industries. There are number of small

manufacturers in unorganized sector of this segment. However, the development and

manufacturing of good quality pigment is limited to only organize sector where only few

well-known companies exist. The proposed company has developed state of art technique

for manufacture of Organic Pigments, for which already established market exists. There

is regular use of these products and has demand in local market as well as in export. This

will meet the local demand and generate employment.

3. PROJECT DESCRIPTION

3.1 TYPE OF PROJECT

The proposed expansion project is for manufacturing of synthetic organic pigments

chemicals like, Beta Blue, Alpha Blue, and Activated crude.

3.2 PROJECT LOCATION

The proposed project site is located at plot no. 1903,1904,1905 & 1924 GIDC Estate,

Ankleshwar 393 002, Gujarat. The approximate geographical positioning of the project

site is at Latitude: 21°37’0.02"N, Longitude: 73°01"28.90”E. The location of the project

site can be identified from the location map shown in Figure no.1, 2 & 3.

The salient features of the project site are presented in below Table no.4.

TABLE: 4

SALIENT FEATURES OF THE PROJECT SITE

Sr.

No.

Particulars Details Distance

w.r.t site

K.M.

Direction

w.r.t site

1. Latitude 21°37’00.02"N -- --

2. Longitude 73°01"28.90”E -- --

3. Climatic

Conditions

Maxi. Temperature: 45°C

Mini. Temperature: 13°C

-- --

4. Present land use at

the location

Ankleshwar G.I.D.C Area -- --

5. Taluka Ankleshwar -- --



Sr.

No.

Particulars Details Distance

w.r.t site

K.M.

Direction

w.r.t site

6. District Bharuch -- WSW

7. State Gujarat - --

8. Nearest Railway

Station

Ankleshwar Railway Station Approx.

3

SW

9. Nearest Highway National Highway No. 8 4 KM ---

10. Nearest Airport Vadodara Airport Approx. 94

Km

---

12. Ecologically

sensitive zones

within 10-km

distance

Not present within 10 km

radius

-- --

13. Historical/

Archaeological

places

Not present within 10 km -- --

14. National

Parks/Wild Life

Sanctuary

Not present within 10 Km -- --



FIGURE: 1

LOCATION OF THE PROJECT SITE

Ankleshwar Industrial area

Panoli Industrial area

Jhagadia industrial area

Priaman CETP

Canal

Piraman to Katiyajal Effluent

Pipe

Jhagadia to Piraman CETP

Panoli toPiraman CETP

PROJECT


FIGURE: 2

SATELITE IMAGE OF GIDC ANKLESHWAR

FIGURE: 3

AERIAL VIEW OF THE 2 KM RADIAL PERIPHERY FROM THE PROJECT SITE



3.3 SITE SELECTION

The project proponent did not consider any other alternative site for proposed expansion.

3.4 NEIGHBOURING INDUSTRIES

TABLE: 5

DETAILS OF NEIGHBOURING INDUSTRIES

Sr.

No.

Name of Industry Address Distance

1. M/s. Shubhsri Pigments Pvt

Ltd

Plot No.J-1201+ 1202+ 1211+ 1213

+ 1208+ 1209+ 1209/A, GIDC

INDUSTRIAL AREA. Ankleshwar

- 393002,

200 Meter

2. M/s. Universal

Chemopharma Pvt Ltd

PLOT NO.-C-1B, 2016, GIDC

INDUSTRIAL AREA. Ankleshwar

- 393002,

15 Meter

3. M/s. S B Chemopharma Pvt

Ltd

Plot No. 2015, GIDC INDUSTRIAL

AREA. Ankleshwar - 393002,

20 Meter

4. M/s. Mugat Dyechem Pvt

Ltd

1923, G I D C, B/H Atig Food

Products, G I D C, Ankleshwar,

Gujarat 393002

Adjoining

Plot

3.5 SIZE OF PROJECT

The unit has proposed expansion of manufacturing of synthetic organic pigments.

Environment protection and safety systems have also been considered in planning the

cost projection. The unit has proposed to set up effluent treatment plant which will be

maintained as per requirements. The break-up of the proposed project cost is given in

below Table no. 6.

TABLE: 6

CAPITAL COST PROJECTION

Sr.

No.

Purpose Proposed

(Rs. In Lacs)

1. Land ---

2. Building 100

3. Plant and Machinery 200

4.

Environment Protection & Safety 39

a) Effluent treatment Plant 25

b) Safety Equipment (PPE, fire extinguishers, Ventilation, etc.) 10

c) Green belt development 2

d) Fire 2

Total 339



3.6 PROCESS TECHNOLOGY

Process details like process description for each grade of products are covered separately

in Annexure-6.

3.7 RAW-MATERIALS

The expansion products are organic pigment chemicals and the required raw materials

will be purchased from the local/ Indian market. Details of raw-material consumption are

covered in Annexure-5.

3.8 RESOURCE OPTIMIZATION/RECYCLING AND REUSE

The unit will reuse 234 KLD of washing water in the next batch. Recovered solvent 980

MT/batch from process will be reused in next batch. The solvent recovery will be 98%.

3.9 RESOURCE REQUIREMENTS

3.9.1 LAND

The unit has already purchase plot of total area 3118 sq. m. The unit is now going for

expansion for proposed project and there will be no construction activity required for

proposed project.

3.9.2ELECTRICITY AND FUEL

TABLE: 7

ELECTRICITY AND FUEL REQUIREMENT

TOTAL ELECTRICITY & FUEL CONSUMPTION

Sr.

No.

Fuel Quantity as

per current

CCA No.

AWH-69573

Quantity as

per proposed

expansion

Total Quantity

after expansion

1. Natural Gas 50 NM3/Day 0 -

2. Imported Coal 0 11 MT/Day 11 MT/day

Sr.

No.

Electricity Quantity as

per current

CCA No.

AWH-69573

Quantity as

per proposed

expansion

Total Quantity

after expansion

1. Electricity connected load 1000 KVA 1500 KVA 2500 KVA



3.9.3 WATER

The category wise bifurcation of the water requirement is given in below Table no.8. The

source of water will be from GIDC water supply scheme.

TABLE: 8

DETAILS OF WATER CONSUPTION

Sr.

No

Particulars Existing Water

Consumption

KL/Day

(As per CCA-

No:-AWH-

69573)

Proposed Water

Consumption KL/Day

(As per proposed expansion)

Total

Water Consumption

KL/Day

Fresh Recycle Total Fresh Recycle Total

1. Domestic 10 5 0 5 15 0 15

2. Industrial

Process 25 199 260 459 224 260 484

Boiler 6 49 0 49 55 0 55

Cooling 5 25 0 25 30 0 30

Washing 260 -260 0 -260 0 0 0

Floor

Washing

0 10 0 10 10 0 10

Total

Industrial

296 23 260 283 319 260 579

TOTAL

(Domestic

+

Industrial)

306 28 260 288 334 260 594

3.9.4 MANPOWER

The manpower required for the project as well as during the construction/ commissioning

activities will be employed from the local area. The preference will be given to local

people.

TABLE: 9

MAN POWER REQUIREMENT

Phase of project Type of Labour No. of workers

(Proposed Scenario)

During construction Contractual Workers 25

During operations

Skilled 10

Un-skilled 20

Total during operation phase 30



3.10 MITIGATION MEASURES & EMP

Based on overall manufacturing & operation activities, the mitigation measures have

been proposed by the company for the control of the anticipated pollution load.

3.10.1 WASTEWATER MANAGEMENT

WASTEWATER GENERATION

Details of Effluent Treatment Plant and Flow Diagram are attached as Annexure-7.

The category-wise bifurcation of the anticipated wastewater generation details is given in

below Table no.9.

TABLE: 10

DETAILS OF WASTE WATER GENRATION

Sr.

No.

Particulars Existing Waste Water

Generation KL/Day

(As per CCA AWH -

69573)

Proposed

Waste water

Generation

KL/Day

Total Waste

Water

Generation

after expansion

KL/Day

1. Domestic 10 0 10

2. Industrial

Process 20 162 182

Boiler 3 18 21

Cooling 1 12 13

Washing 201 -201 0

Floor Washing 0 9 9

Total Industrial 225 0 225

TOTAL

(Domestic +

Industrial)

235 0 235

WASTEWATER CHARACTERISTICS

Industrial wastewater will be generated from process, washing, cooling tower blow down

and boiler blow down. The expected characteristics of industrial wastewater are provided

in below Table No.11.

TABLE: 11

CHARACTERISTICS OF WASTEWATER

Sr.

No.

Parameters Before

Treatment

(at the ETP

inlet) mg/l

After Treatment

(at the ETP

outlet & CETP

inlet) mg/l

Standard Norms

prescribed

(CETP inlet

norms) mg/l

1. pH 0-2 6.5-7.5 5.5-8.5



2. T.S.S in mg/L 200-250 100 100

3. T.D.S. in mg/L 3500-4500 3500-4500 2100

4. B.O.D. in mg/L 100-135 30 250

5. C.O.D. in mg/L 1300-1500 < 300 1000

8. Ammonical

Nitrogen in ppm

<50 < 50 75

3.10.2 GASEOUS EMISSIONS & CONTROL

3.10.2.1 FLUE GAS EMISSION

Details of flue gas emission, stacks height are covered in following Table no. 12.

TABLE: 12

EXISTING & PROPOSED FLUE GAS EMISSIONS

EXISTING FLUE GAS EMISSIONS

Sr.

No.

Stack

attached

to

Stack

Height

(m)

Type

of

fuel

Fuel

consumpt

ion

Type of

emissio

n

Permissible

limit

APCM

1. Steam

Boiler

(2 MT)

15 m

Natur

al

Gas

50

NM3/Day

SPM

SO2

NOx

150

mg/NM3

100 PPM

50 PPM

--

PROPOSED FLUE GAS EMISSION

Sr.

No.

Stack

attached

to

Stack

Height

(m)

Type of

fuel

Fuel

consumptio

n

Type of

emission

Permissibl

e limit

APCM

1. Steam

Boiler

(3 MT)

(1 No.)

30 m Imported

Coal

4 MT/Day SPM

SO2

NO2

150

mg/Nm3

100 ppm

50 ppm

Multi Dust

Cyclone

followed by

water

Scrubber

2. Thermic

Fluid

Heater

(20 Lac

Kcal)

30 m Imported

Coal

4 MT/Day SPM

SO2

NO2

150

mg/Nm3

100 ppm

50 ppm

Multi Dust

Cyclone

followed by

water

Scrubber

3. D.G.Set

(250

KVA)

(1Nos.)

11 m Diesel 50 Liter/Hr SPM

SO2

NO2

150

mg/Nm3

100 ppm

50 ppm

Adequate

stack height



3.10.2.2 PROCESS GAS EMISSIONS

The process emissions from the manufacturing activities are given in following Table.

The details of air pollution control system are also mentioned in Table no.13.

TABLE: 13

EXISTING & PROPOSED PROCESS GAS EMISSIONS AND CONTROL MEASURES

Existing Process Emission as per CCA-69573

Sr.

No.

Stack

Attached To

Stack

Height (m)

Air Pollution

Control System

Parameter Permissible Limit

1. Spin Flash

Dryer (No.1)

30 m Bag Filter PM 150 mg/Nm3

Proposed Process Emission

2. Spin Flash

Dryer (No.1)

30 m Bag Filter PM

150 mg/Nm3

3.10.2.3 FUGITIVE EMISSIONS

Following steps will be taken to control fugitive emissions:

• All reactions will be taken in closed loop reactor system.

• The fugitive emissions in terms of handling losses will be reduced by proper

storage and handling. Raw-material feeding will be carried out by pumps. There

will be no manual handling.

• Regular monitoring will be done of piping and fittings for checking of any

leakages.

• Good housekeeping will be maintained in the plant.

3.10.3 HAZARDOUS/ NON-HAZARDOUS WASTE MANAGEMENT

The following type of hazardous waste will be generated from the operational activities.

All the waste will be stored separately in a designated storage area.

TABLE: 14

DETAILS OF HAZARDOUS WASTE

Sr.

No.

Type of Waste Category Existing

Quality As

per CCA No.

AWH-69573

Proposed

Quality

Quantity

after

Expansion

Mode of Disposal

1. ETP sludge/ Gypsum sludge

35.3 0.4 MT/M 300 MT/M

300.4 MT/M

Collection, Storage, Transportation,

Disposal at by

Cement factory or

TSDF site

authorized by the

GPCB.



2. Used Oil 5.1 2.0 Lit/M 20 Lit/M 22.0 Lit/M Collection, Storage,

Transportation,

Disposal at by

Selling registered

refiners.

3. Discarded

containers/

Empty barrels

33.1 22

Nos./M

500

Nos./M

522

Nos./M

Collection, Storage,

Transportation,

Disposal at by

Selling to authorize

recycler.

4. Empty bags /

Liner

33.1 210 Kg/M 500 Kg/M 710 kg/M Collection, Storage,

Transportation,

Disposal at by

Selling to authorize

recycler.

5. Spent Sulphuric

Acid (20 to 22 %)

C-1 0 1920

MT/M

1920

MT/M

Unit will send to

sister concern and

other CPC

manufacturing

units under Rule 9

permission.

In addition to the provision of above, the unit will ensure proper management for

hazardous waste as below:

Transportation of hazardous waste to the TSDF Site will be governed as per the

guidelines and accompanied with Form-13. Annual returns of the disposal of wastes in

Form-4 will be uploaded online and submitted regularly to the local office of the GPCB.

3.10.4 NOISE CONTROL & ODOUR

The major noise generating installation will be the D.G. Set. However DG Set will be

provided with Canopy for control of Noise pollution. Ear plugs will also be provided to

the operating personnel in boiler room.

The following steps will be taken for odour control.

• Raw-material feeding will be carried out by pumps.

• All reactions will be taken in closed reactor loop system.

• Roof top ventilation will be provided in the entire plant area.

• Regular monitoring will be done of piping and fittings for checking of any

leakages.

3.10.5 STORAGE, HANDLING AND TRANSPORT OF HAZARDOUS

CHEMICALS

The storage and mode of transport of chemicals will be done as per detailed MSDS and

Chemical hazards guide (NIOSH) for the hazardous chemicals.



Few chemical to be used in the proposed activities are listed as ‘Hazardous Chemicals’ as

per the Schedule-1 of the MSIHC Rules, as amended in 2000.

3.10.6 HEALTH AND SAFETY MEASURES

Few chemical to be used in the proposed activities are listed as ‘Hazardous Chemicals’ as

per the Schedule-1 of the MSIHC Rules, as amended in 2000.

Physical hazards may manifest as fires, explosions, excessive temperatures, or the release

of large volumes of gas or toxic or flammable gases or vapors. According to Schedule 2

& 3 of MSIHC Rules.

Moreover transport activity will be through drums, so there will be manual loading and

unloading and no unloading through pipe at the site. Hence, the risk of static charge

generation during transfer of such chemicals is not significant.

4. SITE ANALYSIS

4.1 CONNECTIVITY

The site is located at Plot No.1903, 1904, 1905 & 1924, GIDC Estate, Ankleshwar,

Gujarat. The land and Infrastructure is already available and the raw materials are easily

available through the easy transport via road connectivity.

Ankleshwar Industrial Estate was set up by Gujarat Industrial Development Corporation

in early 70s. This industrial estate is spread over an area of 1600 hectares in close

proximity to National Highway No.8 and Delhi-Mumbai Railway Line. Being an ideal

location for industrialization, as on date, more than 1500 industries, consisting of

chemicals, pesticides, pharmaceuticals, bulk drugs, petroleum products, engineering,

textiles, plastics, rubber and packaging etc. are located in this industrial estate.

The town is known for its industrial township called GIDC (Gujarat Industrial

Development Corporation). Ankleshwar has an office of the ONGC (Oil and Natural Gas

Corporation Limited). GIDC is organizing Trade fare and Industrial expo occasionally to

attract large number of industries all over from India. It also helps to get customer on

large basis.

Ankleshwar is connected by Indian National Highway 8 (Mumbai to New Delhi) and

by the Western Railway Division of Indian Railways. The railway division also runs

the broad gauge train services to Rajpipla. The 133 year-old Golden Bridge connects

Ankleshwar to Bharuch across the Narmada on the station front while a new bridge

connects the highway, the other bridge on the highway is now ready to use.



Ankleshwar City Bus stand is located on Station Road (i.e. located in the City, the

western section).

Development project of Ankleshwar Airport & City Bus are in pipe line in last stage.

Ankleshwar is an educated city. It has an average literacy rate of 79%, higher than the

national average of 59.5%; with 56% of the males and 44% of females literate.

Ankleshwar JN Rail Way Station, Sanjali Rail Way Station are the very nearby railway

station to Ankleshwar GIDC. However Surat Rail Way Station is major railway station

56 KM near to Ankleshwar GIDC.

Healthcare

Hospitals include are the

• Jayaben Modi Hospital,

• Sarvajanik Hospital,

• Sanjivani Hospital

• Sardar Patel Hospital.

• And now ESIC's (Employee State Insurance Corporation)New Hospital is under

Construction.

• In April 2014, the "New Life" private hospital was constructed in Jasaat Plaza

(Station Road). It is conveniently served by Ankleshwar's main bus & railway

stations.

Shopping and Recreation:

• There is a lake in GIDC & City area. Situated in front of GIDC Lake, Lakeview

Plaza Mall is city's first truly integrated mall for restaurants, entertainment and hotel

stay.

• NavGraha Jain Mandir (G.I.D.C), ManavMandir, Sai & Swaminarayan Temple are

big temples in Ankleshwar. Ankleshwar City is also having big Mosques

HalimshaDatar Bhandari, Garibnawaz, etc.

• Centers of Brahma Kumaris World Spiritual University is located in both GIDC and

City area which helps you to know your true self with the help of Free Rajyoga

Meditation Classes.

• There are parks such as The Millennium Park and old parks in Ankleshwar city, the

GIDC Water Reservoir, and sports center.

• There are swimming pools, Joggers park, children's park, Rotary library and other

recreation centers in the GIDC area.



• There is an Open Air Theater in GIDC Area. Chauta Bazar is the biggest shopping

area in Ankleshwar.

4.2 LAND USE AND LAND OWNERSHIP

The project site is located at Plot No 1903, 1904, 1905 & 1924, GIDC Estate,

Ankleshwar Gujarat. The plot had been purchased by M/s. Narayan Industries from

GIDC. The total plot area of the unit is 3118 sq. m.

4.3 LAND USE

The proposed project site is located at Plot No 1903, 1904, 1905 & 1924, GIDC Estate,

Ankleshwar, Gujarat. The plot is notified by GIDC for industrial purpose.

4.4 EXISTING INFRASTRUCTURE

The plant is located in a well-developed industrial zone, which will have all essential

facilities such as internal roads, arrangement for supply of water and power to industries,

effluent disposal facilities etc.

4.5 CLIMATE DATA

Based on the meteorological data, wind rose have been prepared for the summer season

period between the March 2015 to May 2015. The wind rose diagram prepared from

same data is shown at Figure 4.

TABLE: 15

METEOROLOGICAL DATA

Month -- Temp. (°C) Relative

Humidity (%)

Wind Speed

km/hr

October-16 Min. 23 28 0

Max. 35 94 13

Average 29 61 6.5

November-16 Min. 20 24 0

Max. 34 51 10

Average 27 37.5 5

December-16 Min. 17 23 0

Max. 32 52 11

Average 24.5 37.5 5.5


FIGURE: 4

WIND ROSE DIAGRAM FOR PERIOD OF MARCH-2015 TO MAY-2015

Observation: It was observed that wind is blowing mainly towards the SW direction

from NE. average wind speed was 2.38 m/s with calm winds recorded to be 10.6%.

4.6 SOCIAL INFRASTRUCTURE

Population density and sex ratio of Bharuch District was reported 238 persons/sq.km. and

920 females per 1000 males respectively in 2011 census report. Total literacy of Bharuch

District was found 81.51 %.The basic amenities like primary and secondary education

schools, community health workers, primary health sub centre, private practitioners,

primary health centre, maternity and child welfare, dispensaries, T.B clinic, family

welfare centre, hospital, drinking water, transportation facilities, electricity , telephone

etc. are available.

5.0 PLANNING BRIEF

5.1 PLANNING CONCEPT

Ankleshwar is largely an industrial area dominated by large scale industries, especially

chemical plants& Pharmaceutical plants. Now the unit has proposed for expansion

Ankleshwar in Gujarat has an industrial area with common effluent treatment plant,



common incinerator and land fill site. Govt. agencies provide many basic facilities like

uninterrupted water supply, power and road network.

5.2 POPULATION PROJECTION

As per provisional reports of Census India, Population of Bharuch District in 2011 is

1,551,019. Population of male and female are 805,707 and 713,676 respectively. The sex

ratio of Bharuch city is 920 females per 1000 males.

In education section, total literates in Vadodara District are 2,893,080 of which 1,614,087

are males while 1,278,993 are females. Average literacy rate of Vadodara district is

78.92%.

5.3 LAND USE PLANNING

Details will be covered in EIA report.

5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND

The M/s. Narayan Industries shall get water from GIDC water supply scheme. So there

will be no additional stress on ground water resources and there will be no adverse effect

on the ground water resources available in the nearby area.

The unit has total proposed 2500KVA connected load from GEB. The transportation

facilities will also expect to improve due to increase in the movement of workers and raw

material and finished products.

5.5 AMENITIES

The available basic amenities are as under:

(A) Education Facilities:

All the villages have a minimum of one primary school.

(B) Medical Facilities:

All the surrounding villages have medical facilities.

(C) Drinking water Facilities & Power Supply:

All the villages have potable water supply and in 100% area the drinking water is

supplied through taps, wells and tube wells. All the villages have power supply facilities

in the study region.

(D) Post, Telegraph & Telephone facilities



The information collected clearly indicates that the infrastructural facilities are provided

by respective government agencies for the development of this area. For communication

purpose, post office and phones are available in most of the villages.

(E) Transport Facilities:

Bus services are available in all the villages of the study region within 5 km area and are

the most preferable mode of transport in the region. Auto-rickshaw is also used as

transport facility. Villages are connected with paved roads. All the surrounding area is

covered with 108 emergency facilities.

6.0 PROPOSED INFRASTRUCTURE

6.1 PROCESSING AREA

The process area will cover plant area, raw material storage area, Hazardous waste

storage area, ETP, utilities etc. The process area covered by the unit at ground level will

be 407.67 sq. m.

6.2 NON PROCESSING AREA

The non process area will green belt, office and security cabin etc. The non process area

covered by unit at ground level will be around 1001.79 sq. m.

6.3 GREEN BELT

The unit having existing green belt area 467.7 sq.m.

6.4 SOCIAL INFRASTRUCTURE

The availability of basic amenities is covered as under:

Training & Education: All the employees will be trained and educated periodically

about the hazardous nature of chemicals used in the process. Also, training for fire

fighting, work permits system, first aid, safe handling of hazardous chemicals and

integrating safety, in all activities.

Medical facility: Pre-employment medical checkup at the time of employment. In order

to safe guard the health of the employees, all the employees undergo periodic health

checkup.

Drinking water: There will be provision of Aqua Guard/R.O. at different places to

provide purified water for drinking purpose.

Transportation: The unit will provide basic transportation facility for workers.



Telegraph & Post: There will be provision of telephone, fax & internet facility.

Power supply: At present, the unit has 1000 KVA connected load. Additional 1500

KVA connected load for proposed expansion. The unit will use total 2500 KVA

electricity connected load from GEB.

6.5 DRINKING WATER MANAGEMENT

The source of water is already availability from existing water works of GIDC. The unit

has proposed additional 5 KLD for domestic purpose and 283 KL/Day water for

industrial purpose.

6.6 SEWERAGE SYSTEM

Sewage water is sent to soak pit/septic tank.

6.7 INDUSTRIAL WASTE MANAGEMENT

The hazardous waste like Chemical Sludge from Waste Water Treatment, Discarded

Containers/barrels/Liners used for HW/Chemicals, and Used/Spent Oil will be generated

from proposed project activity. The hazardous waste management and disposal is shown

in table no.13.

6.8 SOLID WASTE MANAGEMENT

The record of non hazardous solid waste like Fiber drum, wooden waste, etc. will be

mentioned.

6.9 POWER REQUIREMENT & SUPPLY

At present, the unit has 1000 KVA connected load. Additional 1500 KVA connected load

for proposed expansion. The unit will use total 2500 KVA electricity connected load

from GEB.

7.0 REHABILITATION AND RESETTLEMENT(R &R) PLAN

The proposed project is located in GIDC Industrial Estate Ankleshwar, Gujarat. There

will be no any human settlement affected by proposed project. So, there is no requirement

of any R & R Plan.



8. PROJECT SCHEDULE & COST ESTIMATES

8.1 PROJECT IMPLEMENTATION SCHEDULE

TABLE: 16

PROJECT IMPLEMENTATION SCHEDULE

Project implementation schedule after getting NOC from GPCB

Sr.

No.

Activity Required Period

1. Procurement of machinery Immediately after getting NOC

2. Erection & installation of

machinery

1 month after getting NOC

3. Trial of machinery & equipments Immediately after competition of activity

no.2

4. Commercial activity 1 months after competition of activity no.4

8.2 ESTIMATED PROJECT COST

Project cost for proposed expansion will be 399 lacs. Details for estimated project cost

are covered in Table no 5.

9. ANALYSIS OF PROPOSAL

All the manpower is utilized from local region around Ankleshwar. Company shall also

try to provide indirect employment opportunities by availing local contract services

during transportation during operational phase.

The company intends to donate 5 % of the profit to agencies like NGOs or social welfare

societies for projects carried out in nearby village for their welfare and upliftment.

Documents

1.0 EXECUTIVE SUMMARY - …environmentclearance.nic.in/writereaddata/FormB/TOR/Brief_Summary/...standard pigment used in printing ink and the packaging industry. Pigments are used