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8/10/2019 103479425 II Pipeline Design Codes and Standards MSG
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Pipeline Design
Slide Number - 2 of 77Engineers India LtdDelivering excellence throug h people
ENGINEERS
INDIA LIMITED
EPC and Total Solutions
Consultancy Organization
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Pipeline Design
Slide Number - 3 of 77Engineers India LtdDelivering excellence throug h people
Petroleum Refineries
Petrochemicals
Pipelines
Offshore Platforms
Gas Processing
Metallurgy
Ports & TerminalsHighways and Airports
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Pipeline Design
Slide Number - 4 of 77Engineers India LtdDelivering excellence throug h people
HEAD OFFICE NEW DELHI
REGIONAL OFFICES VADODARA, CHENNAI
KOLKATA
PROCUREMENT OFFICES MUMBAI
SITE OFFICES 29 LOCATIONS (INDIA)
9 LOCATIONS (OVERSEAS)
INSPECTION OFFICE 10 LOCATIONS
OVERSEAS OFFICES LONDON, LIBYA ABU DHABI,
ITALY, SAUDI ARABIA , QATAR,
KUWAIT
EIL OFFICES
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Pipeline Design
Slide Number - 5 of 77Engineers India LtdDelivering excellence throug h people
PIPELINE DESIGN
SERVICES OFFERED BY EIL
Project Implementation Services Feasibility Studies
Project Management
Planning & Scheduling
Process Design Detailed Engineering
Procurement Services
Construction Management
Commissioning and PlantStart-up Assistance
Specialist Services
Heat & Mass Transfer Equipment
Design
Environment Engineering
Information Technology Services Specialist Materials and
Maintenance Services
Plant Operation & Safety
Risk AnalysisAdvanced Control & Optimization
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Pipeline Design
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PIPELINE DESIGN
DESCRIPTION CLIENT YEAR SIZE LENGTH
(KM)
SERVICES
HAZIRA-BIJAIPUR-
JAGDISHPUR (HBJ)
GAIL 1989 36/30/24/18 1800 NATURAL GAS
MAQTA-AL-AIN PIPELINE ADNOC 1992 30 /12 166 NATURAL GAS
KANDLA-BHATINDA IOCL 1996 22/14/10 1443 MULTIPRODUCT
GAS REHABILITATION &
EXPANSION PROJECT
(GREP)
GAIL 1998 36 505 NATURAL GAS
MUMBAIMANMAD BPCL 1998 18 260 MULTIPRODUCT
VIZAG-VIJAYWADA HPCL 1998 18 360 MULTIPRODUCT
JAMNAGAR-LONI LPGPIPELINE
GAIL 2001 16/14/12/8/6
1235 LPG (LIQUIFIEDPETROLIUM GAS)
COCHINKARUR PIPELINE PETRONET 2001 18 /14 289 MULTIPRODUCT
Major Onshore Projects (Completed)
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Pipeline Design
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PIPELINE DESIGN
DESCRIPTION CLIENT YEAR SIZE LENGTH
(KM)
SERVICES
VIZAGSECUNDERABAD LPG
PIPELINE
GAIL 2002 12/10 600 LPG (LEQUIFIED
PETROLEUM GAS)
MANMAD-MANGALAYA PIPELINE BPCL 2003 14 358 MULTIPRODUCT
MANGALORE-BANGLORE HPCL 200324 /20
364 MULTIPRODUCTDAHEJVIJAIPUR PIPELINE GAIL 2003 42 610 REGASIFIED LNG
INTER REFINERIES PIPELINES
PROJECT, ABU DHABI TAKREER 2004
10
12
16
230
230
208
NAPHTHA,
MULTIPRODUCT & SRR
MANGALAYA-BIJWASANPIPELINE
BPCL 2006 16/8 775 MULTIPRODUCT
MUNDRA-DELHI PIPELINE HPCL 2006 18/16 1050 MULTIPRODUCT
Major Onshore Projects (..contd) (Completed)
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Pipeline Design
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DESCRIPTION CLIENT YEAR SIZE LENGTH(KM)
SERVICES
PUNE SOLAPUR PIPELINE HPCL 2007 14 / 12 182 / 161 MULTIPRODUCT
DABHOL PANVEL PIPELINE
PROJECT (PH-I)
GAIL 2007 30 187 REGASIFIED LNG
DABHOL PANVEL PIPELINEPROJECT (PH-II)
GAIL 2007 30 120 REGASIFIED LNG
PIPELINE DESIGNMajor Onshore Projects (contd)
(Completed)
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Pipeline Design
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DESCRIPTION CLIENT YEAR SIZE LENGTH
(KM)
SERVICES
VIJIPUR DADRI BAWANA PIPELINE
(VDBPL)
GAIL 2009 48/ 36/
20
500/ 38/ 55 REGASIFIED LNG
MUNDRA BATHINDA PIPELINE
(MBPL)
HMPL 2009 28/ 30 424/ 590 CRUDE OIL
BINA KOTA PIPELINE BPCL 2009 18 257 MULTI PRODUCT
VADINAR BINA PIPELINE BORL 2009 24 935 CRUDE OIL
NUMALIGARH SILIGURI PIPELINE OIL 2009 16 400 MULTI PRODUCT
COMPRESSOR STATIONS GAIL --- --- --- REGASIFIED LNG
IN-FIELD PIPELINES OF BOMBAY-HIGH, BASSEIN, HEERA, NEELAM, PANNA, MUKTA.
PIPELINE DESIGNMajor Onshore Projects
(Current)
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Pipeline Design
Slide Number - 12 of 77Engineers India LtdDelivering excellence throug h people
PIPELINE DESIGN
SECTION-1
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Pipeline Design
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PIPELINE DESIGN
CONTENTS
INTRODUCTION Modes of Transportation Benefits of Pipelines
PIPELINE DESIGN Stages of Pipeline Project Codes and Standards Design Installation, Testing & Commissioning
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Pipeline Design
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PIPELINE DESIGN
Oil and Gas Production in India
OIL 33 MMTPA
(ONGC, OIL, CAIRN, RIL)
GAS 115 MMSCMD
(ONGC, GAIL, OIL, GSPC, RIL)
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Pipeline Design
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Refining Scenario- India
70
149
235
302
0
50
100
150
200
250
300
350
1998-99 2006-07 2011-12 2016-17
(M
MT)
Source: Report of Working Group on P&NG Sector for the XI Plan
(Actual) Year
Capacity - 2006-07
NOC105.5 MMT
Others- 43.5 MMT
PIPELINE DESIGN
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Pipeline Design
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PIPELINE DESIGN
Modes of Hydrocarbon Transportation - India
Pipelines 32%
Road Tankers 32%
Rail Tankers 26%
Water Carriers 10%0%
5%
10%
15%
20%
25%
30%
35%
% Share
Pipelines
Road Tankers
Rail Tankers
Water Carriers
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Pipeline Design
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PIPELINE DESIGN
Benefits of Transportation by Pipelines
Safer mode of transportation
Environment friendly
Least energy requirement
Lowest maintenance costs Minimal impact on land use pattern
Negligible loss of product in transit
High reliability
Multi-product Transportation
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Pipeline Design
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PIPELINE DESIGN
Energy Savings
Energy Intensity for Various Modes
0.8
0.51
3.2
0.81.1
2
0
0.5
1
1.5
2
2.5
3
3.5
4
Liquid-Pipelines
Liquid-Coastal
Liquid-Trains
Liquid-Trucks
Coal-Trains
Coal-Coastal
N.Gas-Pipelines
E
nergyConsumptionin%o
fenergy
Transpo
rted
Pipel ines are the most energy eff ic ient modes of transpo rtat ion
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Pipeline Design
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ECONOMICS OF PIPELINE TRANSPORTATION
Transmission losses
0 0.1 0.2 0.3 0.4 0.5
% Loss of Total Volume Transported
Pipelines
Rail/Road
Losses During Transportation
Transm issio n los ses are lowest in Pipel ines
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Pipeline Design
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PIPELINE DESIGN
Products Transported
Crude Oil
Petroleum Products (MS, HSD, ATF, SKO)
Water & Effluents
LPG Natural Gas
Slurries
S G
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Pipeline Design
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PIPELINE DESIGN
Types of Pipelines
ONSHORE (LAND) & OFFSHORE
(SUBMARINE) PIPELINES
Trunk Pipelines
Spur/ Branch Pipelines
Marine Offloading Terminals & Outfalls
PIPELINE DESIGN
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Pipeline Design
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PIPELINE DESIGN
Capital cost: Typical breakup
Liquid Lines Gas Lines
1 Survey, ROW & Compensation 2% 1%
2 Line Pipe Steel Cost 33% 45%
3 Main line materials 2% 3%
4 Coating of Pipes 11% 6%
5 Mainline Construction 33% 25%
6 Cathodic Protection 1% 1%
7 Telecommunication, SCADA and RCPs 5% 2%
8 Pump / Compressor Stations 5% 12%
9 Delivery Terminal facilities 2% 1%
10 Project Management 5% 4%
11 SubTotal 100% 100%
Item DescriptionSr No. Percentage ofCapital
Cost.
.
.
. . . . .
Pipes, pr ime-overs and construc t ion cons t i tu te big t icket i tems
PIPELINE DESIGN
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Pipeline Design
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PIPELINE DESIGN
Marine Offloading Terminal
PIPELINE DESIGN
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Pipeline Design
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PIPELINE DESIGN
Open sea Jetty
PIPELINE DESIGN
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Pipeline Design
Slide Number - 25 of 77Engineers India LtdDelivering excellence throug h people
PIPELINE DESIGN
KEY PLAN
LEGEND
MADHYA PRADESH
RAJASTHAN
DADRI
JAGDISHPUR
UTTAR PRADESH
ANOLA
SHAHJAHANPUR
AURAIYA
BABRALA
ANTA
BIJAIPUR
JHABUA
INDIA
COMPRESSOR STATION
RECEIVING TERMINAL
DESPATCH STATION
GUJARAT
HAZIRA
DELHI
N
GADEPAN
ARABIANSEA
HBJ GAS PIPELINE NETWORK
PIPELINE DESIGN
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Pipeline Design
Slide Number - 26 of 77Engineers India LtdDelivering excellence throug h people
PIPELINE DESIGN
Major Pipelines in India
PIPELINE DESIGN
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Pipeline Design
Slide Number - 27 of 77Engineers India LtdDelivering excellence throug h people
PIPELINE DESIGN
Pipeline Construction Video
Video for Mangalore Bangalore Pipeline
PIPELINE DESIGN
http://localhost/var/www/apps/conversion/IIPM/Documents%20and%20Settings/raybk/Local%20Settings/Temp/Mangalore-Bangalore%20Pipeline%20Constr.wmvhttp://localhost/var/www/apps/conversion/IIPM/Documents%20and%20Settings/raybk/Local%20Settings/Temp/Mangalore-Bangalore%20Pipeline%20Constr.wmv8/10/2019 103479425 II Pipeline Design Codes and Standards MSG
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Pipeline Design
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PIPELINE DESIGN
SECTION-2
PIPELINE DESIGNCODES AND
STANDRADS
PIPELINE DESIGN
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Pipeline Design
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PIPELINE DESIGN
Stages of Pipeline Project
Conceptualization
Establish Requirement
Evaluate Alternatives
Finalize the Concept
Feasibility Study
Pipeline Route Study and Selection
Hydraulic Studies and Optimization
Establish Project Cost
Project Implementation Scheme
Environmental Impact Assessment & Risk Analysis
PIPELINE DESIGN
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Pipeline Design
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PIPELINE DESIGN
Stages of Pipeline Project
Basic Engineering
Process Design and Sizing
Optimization Studies
Route Surveys and Investigations
Detailed Engineering
Engineering Design Basis
Route Engineering and Engineering Analysis
Specifications and Job Standards
Engineering for Procurement
Installation Engineering and Construction Procedures
PIPELINE DESIGN
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Pipeline Design
Slide Number - 31 of 77Engineers India LtdDelivering excellence throug h people
PIPELINE DESIGNMajor Codes & Standards
Code/Standard Title
ASME B 31.8 (2003) Gas Transportation and Distribution Piping SystemsASME B 31.4 (2006) Pipeline Transportation Systems for Liquid Hydrocarbons and other
Liquids
OISD-141 (2003) Design and Construction Requirements for Cross-Country
Hydrocarbon Pipelines
OISD-214 (2006) Cross-Country LPG Pipelines
OISD-226 (2007) Natural Gas Transmission Pipelines and City Gas DistributionNetworks
API 5L / ISO 3183 : 2007 Specification for Line Pipe
API RP1102 Recommended practice for Rail and Highway crossings
API 1104 Standard for welding pipeline and related facilities
API 6D / ISO 14313 Pipeline Valves
DNV OS-F101 Submarine pipeline systems
Other References Applicable Standards / Specs of ASME, API, NACE, MSS, BS and
DIN
PIPELINE DESIGN
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Pipeline Design
Slide Number - 32 of 77Engineers India LtdDelivering excellence throug h people
PIPELINE DESIGN
Major Codes & Standards
Type of Crossing Approval Authority
ROU & Land Acquisition Central/State Govt. as applicable
(As per PMP Act 1962)
National Highway Crossings NHAI
SH/ MDR/ ODR Crossings PWD
Railway Track crossings Indian Railways
Crossing through Forest land Forest Authority
River/Canal crossings Irrigation/Canal Authority
LIST OF SOFTWARES USED IN PIPELINE
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Pipeline Design
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CAESAR-II
AUTOPIPE
IPMCS
MRPACK SORPS
PIPECALC
OFFPIPE PRISE
PIPECROSS
LIST OF SOFTWARES USED IN PIPELINE
ENGINEERING
PIPELINE STUDIO
TGNET
TLNET
HYSIS
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Pipeline Design
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Engineers India LtdDelivering excellence throug h people
Optimal sizes of various capacities
Econom y of scale
PIPELINE DESIGN
PIPELINE DESIGN
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Pipeline Design
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Engineers India LtdDelivering excellence throug h people
PIPELINE DESIGN
Route Selection
Rout ing Considerat ions Pipeline length
Obstructions & Sensitive areas
Installation Limitations
CrossingsSurveys
Topographical
Geo-technical
Population Density Index Soil Resistivity
Cadastral
PIPELINE DESIGN
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Pipeline Design
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Engineers India LtdDelivering excellence throug h people
:
:
.
.
.
- - . -
:
BHATINDACh. 1012.67 km
1. PIPELINE RO UTE SHOW N IS INDICATIVE ONLY.
LEGEND:
PROPOSED MUNDRA-BHATINDA PIPELINE (28" NB)
RECEIPT TERMINAL
DESPATCH TERMINAL AND PUMPING STATION
NOTES:
PROPOSED PIPELINE
INTERMEDIA TE PIGGING STATION (IP)
INTERMEDIA TE PUMPING STATION (IPS)
IPS-F
Ch. 226.72 km
JORAWARPURACh. 313.63 km
JUDCh. 593.88 km
RANSISARCh. 855.01 km
MUNDRACh. 0.00 km
GAILAWASCh. 527.87 km
2. CHAINAGES INDICATED ARE APPROXIMATE. JHEKDA
IPS-1
IPS-F
IPS-2
IP-1 & IPS-F
FUTUR E PUMPIN G STATION (IPS-F)
PIPELINE DESIGN
Typical Pipeline Route Map
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Pipeline Design
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Engineers India LtdDelivering excellence throug h people
PIPELINE DESIGN
PIPELINE DESIGN
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Pipeline Design
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Engineers India LtdDelivering excellence throug h people
PIPELINE DESIGN
Material Selection & Corrosion Control
Assessment Nature of the Product
Design Life
Product Temperature
Corrosion Protect ion
Material Chemistry
Internal Coatings
Product Conditioning
Corrosion inhibitors
Corrosion Allowance
Materials Carbon Steel (CS)
NACE Carbon Steel
CRA Clad CS
CS with internal
Coatings
Non-Metallic
Materials
PIPELINE DESIGN
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Pipeline Design
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Engineers India LtdDelivering excellence throug h people
PIPELINE DESIGN
Design and Analysis
Wall Thickness Calculations
Anti-Buoyancy Measures
Piping Stress Analysis
Buried Pipeline Analysis
Crossing Design
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PIPELINE DESIGN
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Pipeline Design
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Engineers India LtdDelivering excellence throug h people
PIPELINE DESIGN
Line Pipe Selection
Line Pipe Selection Parameters
Thickness and Grade
Selection
Handling andTransportation (d/t ratio)
Type of LinePipe
Installation Requirements
Type of Line Pipes
Seamless
Electric Welded
Longitudinal SeamSubmerged-Arc Welded
(LSAW)
Helical Seam Submerged-
Arc Welded
(HSAW)
PIPELINE DESIGN
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Pipeline Design
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PIPELINE DESIGN
Line Pipe Application
Submarine Pipelines
Seamless Pipes
(upto & including 16)
LSAW Pipes(18 & above)
Onshore Pipelines
Seamless Pipes
(upto & including 8)
LSAW Pipes(16 & above)
HSAW Pipes
(18 & above)
EW Pipes
(4 - 18)
PIPELINE DESIGN
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Pipeline Design
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Manufacturing of Helical PipesPIPELINE DESIGN
PIPELINE DESIGN
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Pipeline Design
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PIPELINE DESIGN
Anti-corrosive Coatings Coal Tar Enamel Coatin g (BS 4164, AWWA C203)
Primer
Two layers of coal tar enamel & glass fibre Inner wrap
One layer of coal tar impregnated outer wrap
Coating thickness 4.7mm
3 Layer PE/ PP Coatin g (DIN 30670) First layer of Fusion bonded epoxy
Second layer of extruded adhesive
Third layer of extruded PE/ PP
Coating thickness 2.0 to 3.7 mm
Fusion Bonded Epoxy Coating (CSA Z245.20) 350-500 micron thick single layer coating
600-800 micron thick dual layer coating
PIPELINE DESIGN
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Pipeline Design
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PIPELINE DESIGN
3 Layer PE Coating Application
PIPELINE DESIGN
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Pipeline Design
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PIPELINE DESIGN
Major Pipeline Components
Line Pipe & Coatings Scraper Traps & Pig Signallers
Long Radius (LR) Bends
Insulating Joints
Flow Tees
Sectionalizing Valves
Pumps / Compressors
Filters & Meters
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PIPELINE DESIGN
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Pipeline Design
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Engineers India LtdDelivering excellence throug h people
PIPELINE DESIGN
Sectionalizing Valve
Spacing ASME B 31.8 for Gas
pipelines
ASME B 31.4 for Liquid
Pipelines
Location
Pollution Concerns
Statutory Requirements
Prevention of Inventory
Loss
Approachability of ValveStation
Gas PipelinesLocation Class 1 32 km (20 miles)
Location Class 2 24 km (15 miles)
Location Class 3 16 km (10 miles)
Location Class 4 8 km (5 miles)LPG Pipelines
Industrial, 12 km (7.5 miles)
Commercial &
Residential Areas
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PIPELINE DESIGN
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Pipeline Design
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PIPELINE DESIGN
Ball valves
PIPELINE DESIGN
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Pipeline Design
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PIPELINE DESIGN
Plug valve
PIPELINE DESIGN
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Pipeline Design
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PIPELINE DESIGN
Check valve
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PIPELINE DESIGN
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Pipeline Design
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Typical Pipeline Alignment SheetINTERSECTION POINTS(IP/TP)
DEFLECTIONANGLE
STATE , DISTRICTANDMANDAL
SCALE:HORIZONTAL1:5000
VERTICAL1: 500
DISTANCEAS PER GROUNDPROFILE
21
23
25
27
29
31
33
35
37
39
41
43
45
10.621
37.325
33.366
35.411
33.560
32.587
31.496
30.300
29.815
27.370
25.362
27.904
24.858
25.138
24.341
24.675
24.828
24.604
23.667
22.175
25.884
30.557
29.219
29.135
28.935
30.893
32.444
33.622
37.219
40.816
39.741
42.491
43.684
43.034
384'58''(R)
T P 50 I P 50 / 1
298'20''(L)
T P5 1 IP 51/ 1
518'55''(R)
TP52
82'3''(L)
TP53
370'54''(L)
TP54
1354'57''(R)
TP55
1125'7''(L)
TP56
121'55''(L)
TP57
824'45''(R)
TP58 IP58/1
28'32''(L)
TP59
140'19''(R)
TP60
830'18''(L)
TP61 IP61/1
152'57''(L)
TP62
104'42''(L)
TP63
1025'50''(L)
T P6 4 I P6 4/ 1
518'12''(R)
TP65
DRAIN
CH10664.71m/RL33.366m
CANAL
CH10691.6m/RL35.411m
ROAD
CH10787.02m/RL32.587m
DRAIN
CH1182
4.63m/RL24.341m
ROAD
CH1206
0.88m/RL24.604m
DRAIN
CH12115.34
m/RL22.175m
CARTTRACK
CH13492.61m/RL33.622m
CANAL
CH14027.73m/RL39.741m
ROAD
CH14040.27m/RL42.491m
CARTTRACK
CH14115.31m/RL43.684m
CH.12848.455m
HIGH TENSIONLINE
TP57
CH. 1
1848.88m
ELECTRI C
LI N
E
CH
.11
824
.629
m
CH.11062.202m
CH.11401.298m
TP54
CH.11018.117m
ELECTRIC LINE 440V CH.12115.344m
CH.11577.761m
TP55
TP56
CH.11616.510m
CH.12060.877m
GRAVELROAD
CH.11939.218m
DRA
IN
DRAIN
CH.12747.397m
CH.10620.558m
MATCHLINEFORCONT.REFER
DWG
NO.4529-10-16-71-9003
DRAIN
CH.10664.71
0m
CH.10985.658m
CH.10797.803m
GRAVELROAD
CH.10787.022m
TP52
IP50/1
CH.10687.604mTP51
CH.10712.803mIP51/1
TP53
TP50
CH.12080.978m
TP58
CH.12455.060m
TP60
CH.12230.091m
TP59
DRAIN
CH.12903.743m
CH.1349
2.606mCAR
TTRACK
TP61
TP62
CH.13414.892m
CH.13741.534m
TP63
CH.14027.732m
RAIWADA LEFTCANAL
TP65
CH.14134.896m
CH.13979.211m
TP64
IP58/1
CH.12125.978m CH.13066.455m
IP61/1
IP64/1CH.14044.732m
KAJU GARDEN RICE FIELDS
VILLAGE BOUNDARY
AMRUTAPURAM IRUVADA
TBMW40 (RL37.514m)
TBMW49 (RL25.138m)
TEMP.HUTONC/L
TBMW57(RL42.533m)
HPCLCH.15.00Km HPCLCH.16.00KmHPCLCH.17.00Km
RAIWADA LEFTCANAL
(UNLINED)
CH.10691.604m
TOPEND
AAMRIT
APU
RAM
TOCH
INTAG
UTLA
SV-1 OFGAIL
CH.11960.218 m
T O P E N D A A M R U T H A P U R A M
TOAMRUTHAPURAM
K
K
OPENWELL 6mDIA7.648mFROMC/L
CH.11648.136m
OPENWELL 6mDIA
8mFROM C/LCH11577.761m
PUMPHOUSE 4m FROMC/L
12.2m HIGH&550KV
EARTHEN EMBANKMENT
LOW LYING AREA
EARTHEN EMBANKMENT
K
(UNLINED)
GRAVELROAD
CH.14040.275m
MATCHLINEFORCONT.REFERDWG
NO.4529-10-16-71-9005
METALLED ROAD(ASPHALTIC)CH.14115.309m
TOSTATE
HIGHWAY-SABBAVARAM
TOIRUVADA
ELEC. LINE440VCH.14132.231m
TELEPHONELINECH.14134.896m
DISTANCE BETWEENTP& IP's(m)
10.665
44.152
10.692
26.894
10.713
21.199
10.787
74.219
10.986
198.636
11.025
39.369
11.062
37.175
11.259
196.962
11.401
142.134
11.578
176.463
11.617
38.749
11.758
141.522
11.825
66.597
11.849
24.246
11.939
90.342
12.061
121.660
12.081
20.101
12.115
34.366
12.230
114.747
12.455
224.969
12.754
299.254
12.848
94.141
13.066
217.539
13.248
182.117
13.415
166.780
13.493
77.714
13.742
248.929
13.979
237.676
14.028
48.521
14.040
12.543
14.115
75.034
14.135
19.588
67.046
67.049
25.199
25.200
85.000
85.284
187.855
187.993
76.544
76.618
339.096
339.126
176.463
176.478
38.749
38.853
322.708
322.772
141.760
141.845
45.000
45.093
104.113
104.624
224.969
225.022
393.395
393.407
218.000
218.014
348.437
348.444
326.642
326.679
237.677
237.707
65.521
65.728
90.164
90.390
10.621
10.665
10.692
10.713
10.787
10.986
11.025
11.062
11.259
11.401
11.578
11.617
11.758
11.825
11.849
11.939
12.061
12.081
12.115
12.230
12.455
12.754
12.848
13.066
13.248
13.415
13.493
13.742
13.979
14.028
14.040
14.115
14.135
11.960
11.972
11.984
PIPELINE DESIGN
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Typical P&ID
PIPELINE DESIGN
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PIPELINE DESIGNTypical GA DRAWING
PIPELINE DESIGN
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Major Engineering Deliverables
Tenders
Survey Tender Pipe Coating Tender
Pipeline Installation Tender
Material Procuremen t
Line Pipes Valves & Actuators
Scraper Traps, QOEC, Pig Signallers
Flow Tees & Insulating Joints
Induction Bends Flow meters
Pumps & Compressors
OFC cables
PIPELINE DESIGN
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Installation, Testing & Commissioning
RoU Grading & Trenching Stringing of Linepipe
PIPELINE DESIGN
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Installation, Testing & Commissioning
Welding & NDT : Edge Preparation
Internal / External Line-up Clamps
Manual / Automatic Welding
NDT (X-Ray / UT / MPI etc.)
PIPELINE DESIGN
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Installation, Testing & Commissioning
Field Joint Coating Lowering & Backfilling Heat Shrink Sleeves
Cold applied tapes
PIPELINE DESIGN
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Pipeline Crossings
Crossing Installation
Crossings
River, Canal, Road & Rail
Utility Crossing
Methodologies
Open-Cut Method
Trench-less Method
Horizontal
Directional Drilling
Jacking and Boring Micro tunneling
PIPELINE DESIGN
http://localhost/var/www/apps/conversion/IIPM/Documents%20and%20Settings/raybk/Local%20Settings/Temp/HDD-%20Edited.mpghttp://localhost/var/www/apps/conversion/IIPM/Documents%20and%20Settings/raybk/Local%20Settings/Temp/HDD-%20Edited.mpghttp://localhost/var/www/apps/conversion/IIPM/Documents%20and%20Settings/raybk/Local%20Settings/Temp/HDD-%20Edited.mpghttp://localhost/var/www/apps/conversion/IIPM/Documents%20and%20Settings/raybk/Local%20Settings/Temp/HDD-%20Edited.mpg8/10/2019 103479425 II Pipeline Design Codes and Standards MSG
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The conventional HDD operations for river crossings.
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Pipeline Installation using Micro-tunnelling
Long Distance Micro Tunnelling
PIPELINE DESIGN
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Overviewof Micro tunneling
PIPELINE DESIGN
http://localhost/var/www/apps/conversion/IIPM/Documents%20and%20Settings/raybk/Local%20Settings/Temp/Micr%20tunneling%20EDited.MPGhttp://localhost/var/www/apps/conversion/IIPM/Documents%20and%20Settings/raybk/Local%20Settings/Temp/Micr%20tunneling%20EDited.MPG8/10/2019 103479425 II Pipeline Design Codes and Standards MSG
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Testing & CommissioningTESTING
Gauging and Pigging Test Pressure
Test Medium
TEST PRESSURE
LIQUID PIPELINES
Ref. ASME B 31.4 : 437.4.1
1.25 t imes design pressu re
GAS PIPELINES
Ref. ASME B 31.8 : Tab le 841.322(f)Class 1 and 2: 1.25 * des pr
Class 3 and 4: 1.4 * des pr
DRYING
Swabbing
Methanol Drying
Super Dry Air
Method
Vacuum Drying
COMMISSIONING
Nitrogen Purging
Product Charging
PIPELINE DESIGN
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Pigging
Requirements
Pipeline Cleaning
Displacement
Internal Inspection
Batching
Types of Pigs
Brush pigs
Gauge Pigs
Spheres
Intelligent Pigs
Cleaning pigs Gauge Pigs Spheres Intelligent Pig
(MFL)
PIPELINE DESIGN
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RECENT DEVELOPMENTS
TECHNICAL IMPROVEMENTS
Automatic Welding & Automatic UT
Micro-Tunneling for pipeline construction
Internal flow coating on line pipes for gas pipelines
3LPP coating on High Temperature pipelines
PIPELINE DESIGN
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Comparison of LSAW & HSAW Pipes
Description LSAW HSAW
Method of
Manufacture
UOE/COE/JCO/3 roll bending Formed by Twisting of Coil
Weld Length Equal to pipe joint length Approximately 1.5 to 2 times the
length of pipe joint
Position of weld Longitudinalpositioned in
upper quadrant during
construction
Spiralpresent all around the
pipe
Corrosion Coating Specified thickness throughout
entire body.
Weld seam is tracked to ensure
coating thickness on weld seam
Thickness normally increased all
over the body, resulting in
proportional increase in coating
cost by 15-20%
Geometry Controlled to the desired level
with cold expansion
Controlled during forming only
and no cold expansion is carried
out
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CTE 3LPE 3LPP FBE
Long Term Ageing
Heat & Light Ageing Fair Very Good Very Good Very Good
Application & Field RepairEase of Application Easy Relatively difficult Relatively difficult Relatively difficult
Damages during
handling &
transportation
High Low Low High
Ease of Field Repair Difficult Easy for small repair,
Cumbersome for
larger repair
Easy for small repair,
Cumbersome for
larger repair
Easy for small repair,
Cumbersome for
larger repair
Coating Comparison
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