1st Year Curriculum

7/27/2019 1st Year Curriculum

1/67

w. e. f Academic Year 2009-10 E Scheme

MSBTE - Final Copy Dt. 25/05/2009

CURRICULUM FOR

ADVANCE DIPLOMA PROGRAMINDUSTRIAL SAFETY (IT)

DURATION: ONE YEAR PATTERN:

ELIGIBILITY: B.Sc. In Physics / Chemistry / Agriculture / Horticulture / B.Sc. In Life Sciences ostatutory University/ Board or Degree / Diploma in Engineering, Technology with 2 maintenance or safety department of a factory OR Two Years Experience in Research

Safety OR Two Years experience in enforcement of Legislation pertaining to safety.

(To be implemented from the Academic Year 2009 2010)

[[[

MAHARASHTRA STATE BOARD OF TECHNICAL EDUC

(AUTONOMOUS)ISO 9001-2000 Certified

49, Kherwadi, Aliyawer Jung Marg, Mumbai 400 0


2/67


3/67


MSBTE - Final Copy Dt. 25/05/2009 2

ADVANCED DIPLOMA PROGRAMME IN INDUSTRIAL SAFETY

1.0 INTRODUCTION

Education is an arrangement with objectives of learning and development. Curriculumdevelopment is scientific process. It is guided by the needs of the systems of users. The needs,expectations and aspirations of stakeholders/ clients in the technician education system must be

reflected in the curriculum. All academic activities are to be followed as per the curriculum.

Design, development and implementation of the academic curriculum must be done withutmost care for its effect and effectiveness. The design, review or revision of curriculum should bebased on scientific principles of theories of educational /technology. Since 1995-96 the process ofcurriculum development has been designed to make curriculum development on strong base ofscientific principles backed by hard data and authentic information rather than course committeeapproach.

There are four domains of development to execute process of curriculum development:

1. Personal development domain

2. Social development domain3. Learning skills domain4. Professional skills domain

1.1 ACTIONS :

1] To constitute a Core Group to provide necessary guidance to the process and professionals inthe area of Occupational Safety, Health and Environment (SHE).

2] To create a wider platform for involvement of the experts from industries and facultymembers, in the process of curriculum development and to be motivated through searchconference and field experience.

3] To identify some polytechnics as Project Institutions and Associate institutes for conductingworkshop for necessary guidance on curriculum development and to execute process ofcurriculum development . The guidance is provided by Core Group Members.

4] To form Subject Groups from experienced faculty members, professionals and experts to takeresponsibility to develop suitable curriculum to meet the latest development in the area ofSafety, Health and Environment (SHE).

5] To establish The Project Office in MSBTE to coordinate all activities regarding curriculumdevelopment and development of learning resources . The Project office has undertaken the

following Curriculum Development

1.2 Projects at present :

1) Curriculum Development Project for Phase- I for 22 specialised Post / Advanced / Diplomacourses.

2) Curriculum Development Project for Conventional Courses in four groups viz.

Civil Engg. Group

Mechanical Engg. Group


4/67



Electrical Engg. Group

Electronics Engg. Group

3) Curriculum Development Project for five specialised courses through Industry Participation.

4) Curriculum Development Project for Generic Skills.

2.0 APPROACH TO DESIGN OF REVISED CURRICULUM :

The revised curriculum has been designed on scientific principles of curriculum development to meetthe needs of the latest development in the specialised field of Safety, Health and Environment(SHE).This approach is firmed up with meeting with Management and other Experts in the field,examination of documents, reports etc., Visit to the field to confirm the data collected throughDocuments and Management. Interview with the Select Target Groups, Safety Officers,Management, Safety Committee Members, Enforcement Authorities and others.

The steps of curriculum development are in following logical sequence

2.1 Conducting Search Conferences :

'Search Conference' is a process for collecting the relevant data from the industries /field persons,research studies, case studies, reports of accidents, ILO, WHO, EPA , UNO, other InternationalBodies. For the Search Conference, the Experts from Industries, Professional Institution,Enforcement Authorities and other Organisation are invited to share their experience for revising thepresent Curriculum. Preparation of questionnaire, field test of the questionnaire developed by ExpertCommittee. The data is collected as under:

1) By sending questionnaires to the Management, Safety, Health and Environment Professionals,Associations, Institutions, Faculty Members, Experts in Industries, Govt. Bodies, EnforcementAuthorities, Workers Representatives etc.

2) Through observations

3) By interviews

4) By study of International Documents, Reports and trade literatures etc.

For Search Conference, Experts from industries and other organizations are invited to give theirviews on the curriculum . Search conference brings up needs of the different stakeholders and alsogives the information about

Attitude, Skill and Knowledge, Competence, Building etc. required to be possessed by the

successful candidates.

- As the basis for curriculum modifications, information about emerging technologies in practice iscollected and also about technology which have become outdated is collected for deletions fromthe curriculum. The search conference gives details information about the attitude, skill andknowledge, competence etc. to be acquired by the successful candidates.


5/67



2.2 Describing Roles/ Responsibilities:

Advanced Diploma in Safety, Health and Environment (SHE) holders get opportunities towork in the Management Cadre in the industry positions to carry out jobs preferably in enhancementof quality of life and higher productivity through applied Research and Development as under :

1) Research & Development

2) Design3) Organisation at Site4) Production, Installation, Inspection5) Quality Control & Quality Assurance6) Maintenance of Instruments7) Purchase and Store8) Marketing and Sales

2.3 Analyzing the job :

The job analysis reveals the roles and responsibilities as well as Core Attitude Skills andKnowledge required to perform tasks and responsibilities.

2.4Deriving objectives of curriculum , curriculum areas (subjects) and hierarchical order :

The curriculum objectives are decided according to the output to be designed. curriculum areas insubjects. and supporting subjects Basic in categories a) Human Science, b) Basic Science, c)Engineering Science, d) Core Technology and e) Technology Subjects.

2.5 Designing contents for each curriculum area

A 'Block Diagram is drawn for each subject in curriculum. The block diagram gives relationwith other subjects in the hierarchy and also connects its relationship to job profile andcurriculum objectives.

Objectives of the subjects.

From the subject objectives 'Graphical Structure' ('Tree Diagram')of the subject, is derived whichfurther connected into development. It is based on content analysis.

The graphical structure the content outline of a subject is derived with chapters and chapter intotopic outline.

Content outline has two components1) Theory (cognitive) components i.e. knowledge

2) Practical (behavioral ) i.e. skills After content outline i.e. Theory and Practical of each subjects, following terms are decided

1) Time required for theory and practice2) Number of years3) Total no. of contact hours required to teach the entire subject4) Total no. of contact hours per year, as the case may be.5) Total no. of lectures and practicals per week.

It is necessary to ensure that contact hours/per week do not exceed 36.


6/67



After finalization of above details assessment scheme is designed, it has two compounds (a)continuous evaluation ( term-work and class-tests etc) and (b) Yearly examination.(Theory andpracticals)

Implementation strategies.

1) Learning resources material for students were prescribed such as-2) Text-books

3) Monographs, handbooks, periodicals, articles, journals etc.4) Data-books, manuals and relevant literature etc.

The list of learning resources like print, non-print, books, equipment etc. required to teach thesubject effectively and efficiently must be identified.

In all these activities, views of senior faculties regarding relevance of course contents andimplementation strategies being presently followed were also elicited through curriculum analysisinstruments. The data gathered was suitably analysed and curricula were revisedaccordingly, keeping their recommendations in mind.

2.6 A programme structure finalisation

Programme structure consisting of teaching and examination schemes for the One Year Diploma

/Advanced Diploma in Industrial Safety, Health and Environment.

2.7 Curriculum Development Process Execution

3.0 AIMS OF THE ADVANCED DIPLOMA PROGRAMME IN INDUSTRIAL SAFETY:

Modern life is dependent on things provided by Industry. The curriculum honours expectations of theIndustry. The Industries employ the successful candidates in the Management Cadre in Safety,

Planning Meeting

Identification Project and associatedInstitutes

Conduct of Search conference,

workshop for analysis of existingCurriculum

Workshop of finalisation

of contents

Validation ofcurriculum draft

Implementation


7/67



Health and Environment at the level of Safety Professionals as required under the EnvironmentProtection Act, enlisting Legislation. and other Acts in various capacities like Consultant, ExpertSafety Auditor under the Statutes of the Government of India and Govt.of Maharashtra.supervisory/Inspector cadre, as management cadre which has respect in the society.

The aims of this course are:

1) To induce life long learning knowledge skills, attitudes for social & personal development.

2) To provide trained Human Resource.

3) To provide leadership qualities.

4) To create awareness of The Quality of Life Protection through Safety, Health andEnvironment.

5) To create awareness of hazards & operational hazards.

6) To assist in development of new methods & process of Safety ,Health and Environment skills

and analytical techniques.

7) To develop managerial abilities and analytical skills ,training, communicate with the communityand interaction with government and statutory authorities

8) To train the people concerned.

Attempts have been made in this document to address to the expectations of the user system fromthe Safety Professionals. If implementation is in right earnest, it would pay much better dividends, itis hoped.

4.0 TYPES OF INDUSTRIES AND CAPACITY IN WHICH SUCCESSFUL CANDIDATES

HOLDER GET EMPLOYMENT

A) Wage Employment

Sr.

No.Types of industries organisation

Capacity (Designation) in which

employed

1.

Chemical, Petro-chemical, Engineering,Textile, Construction, Pharmaceutical,Food & Paint Industries in which Safety,Health & Environment (SHE) matters

involving and activity is carried out forraw, intermediate and finished products,designs and processes includingTransportation.

a) Safety officerb) Advisor / Consultantc) Expertd) SHE Department

B) Self Employment / Opportunities

Sr. No. Nature of Work Capacity


8/67



1.

To start own Consultancy / Advisory Services,Auditing of SHE and Co-ordinate with approvalBy and MSPCB (Maharashtra State PollutionControl Board ) DISH, MOE&Fto carry outAnalysis as per the recommended Standards forvarious products and as well as for air,waterand industrial effluents

Self EmploymentConsultantAdvisor

5.0 JOB FUNCTIONS OF THE INDUSTRIAL SAFETY DIPLOMA HOLDERS

Sr. No. Position of Employment Job function to be Performed

1. Safety Analyst

To carry out analysis of various Productsamples such as pharmaceuticals food, oilpetroleum products, paper pulp, coal,water, industrial effluents, cosmetics etc.

2. Senior Safety Analyst

To do all the job functions as stated in Sr.No. 1 as well as he/she has to supervise the

methods employed are as per the I.S.IF.D.A.,G.M.P. etc. and also to see theroutine functions of Instruments

3. Safety OfficerPlanning & Supervising the work of analysiscarried out and also check the properfunctioning of instruments.

4. Safety ManagerPlanning of Analysis to do overallsurveillance of the SHE activity.

6.0 IDENTIFYING SUBJECT AREAS (MAIN SUBJECTS AND SUPPORTING SUBJECTS)

FROM CURRICULUM OBJECTIVES

FOLLOWING TABLE IS BASED ON THE OUTCOMES OF CURRICULUM ANALYSIS

AND SEARCH CONFERENCE

Sr.

No.Curriculum Objectives Main Subjects

Supporting subjects

1. Personal developmentrelated values / attitudes

Values in- Safety, Health and

Environment- Work commitment- Hard working- Honesty, Sincerity,

Faithfulness- Problem solving- Punctuality- Loyalty, Commitment,

Devation

Safety Management

Quality control in safety

Industrial Hygiene andOccupational Health

Environment Management

Thinking and

analytical Skills


9/67



Sr.

No.Curriculum Objectives Main Subjects

Supporting subjects

2.

3.

4..

5.

- Independent study

Social development

related skills / values /attitudes

- Social responsibility- Professional ethics- Concern for Safety,

Health andEnvironmentalconservation

Skills in

Communication

Life long learning skills

Professional skills

- To supernise the safework conditions, work

procedure etc.- Safe operations of

Processes- Quality Control- Quality Assurance- Safety Management

System- Environmental

Management System

Safety, Health and EnvironmentalLegislation

Advanced Safety Managementand Engineering

Environmental Management

Applied Ergonomics

Training, Promotional Activities Seminar

Group Discussion

Workshop

In plant training

Visits to Laboratories &industries

Safety Management

Safety Engineering I

Safety Engineering II Quality Control in Safety

Safety in Chemical Engineering

Safety in Engineering Industry

Safety in Textile Industry

Safety in Construction Industry

Safety in Docks

Environment Management

Better compliancewith statutoryrequirements underFactory Act etc.

Principles ofManagementSkills

Principles ofstandardmanagementpractices andsystems


10/67



7.0 (A) CONTEXT IN THE FORM OF BLOCK DIAGRAM SHOWING

INTERRELATIONSHIP OF SUBJECT AREAS

HUMAN

SCIENCES

SeminarGroupDiscussionProject

CORE

TECHNOLOGY

Safety, Health &Environmental Mgt.

Safety in otherindustry

Quality control inoccupational safety,health &environment

Safety, Health &Environmentallegislation

Industrial Hygiene& OccupationalHealth

TECHNOLOGY

SUBJECTS Safety in Chemical

Industry

Safety in Engg. Industry

Safety in TextileIndustry

Safety in Docks

Adv. Safety Mgt. &Engg.

Environmental Mgt.

Applied ErgonomicsENGINEERINGSCIENCES

1. Safety inEngineering

2. AdvanceSafetyManagementandEngineering

BASICSCIENCES

AppliedChemistryApplied PhysicsApplied

Mathematics

JOB PROFILE

1. Better

compliance ofOSHMS

2. Quality Control/QualityAssurance

3. Safety Officer4. Safety

Consultant5. Safety Advisor6. Safety Expert7. Member of

Society

8. Safety Auditor9. Auditor

Safety, Health &Environment

10.Life LongLearner

CURRICULUMOBJECTIVES

Skill of Management ofSafety, Health &EnvironmentTechnical Skills

- Identification- Detection- Analysis- Estimation- Quality Control- Fire fighting &

Safety- Preparation of

On-Site and Off-Site EmergencyManagement Planetc.


11/67



7.0(B) VERTICAL AND HORIZONTAL ORGANISATION CHART

Professional Skills Weightage

Operation of Various Firefighting equipments

VE

Analysis of various Safetyproducts

VE

Quality ControlVE

Safety, Health &EnvironmentalManagement

VE

Curricul-umarea

Name of the Subject Area IYear

Seminar

Group Discussion

HumanScience

Project

Appl. Chemistry

Appl. Physics

BasicScience

Appl. Mathematics &Statistics

T 4*Safety Engineering p 2

T 4

Engg.science

*Adv. Safety Management& Engineering p -

T 4* Safety, Health &

Environmental Mgt. P -T 4

* Safety in other industryP -

T 4* Quality control inoccupational safety, health& environment

P-

T 4* Safety, Health &Environmental legislation P -

T 4

Core

techno-logy

* Industrial Hygiene &Occupational Health P 2

T 4*Safety in ChemicalIndustry P -

T 4*Safety in Engg. Industry

P -

T 4*Safety in Textile Industry

P -

T 4

*Safety in Docks P -T 4

*Adv. Safety Mgt. & Engg.P -

T 4*Environmental Mgt.

P -

T 4

Techno-logy

*Applied ErgonomicsP -

AttitudesWeigh-tage

Values in Health E

Work Commitment EHard Working VE

Honesty VEProblem Solving E

Punctuality ELoyalty E

Independent Study D

Social skills Weigh-tage

SocialResponsibility VE

Professional EthicsVE

Concern forEnvironmental &Ecological Balance

VE

STUDENTWITHRE

COGNISEDDEGREE/DIPLOMAINENGINE

ERING/THECHNOLOGYORRECOGNISE

DDEGREE

INPHYSICS/CHEM

ISTRY/B.SCAGRICULTURE

ANDB.SCHORTICULTURE

WITH

2YEARSEXPERIENCE. Curriculum Objectives

Tonextpage

INPUT

LEGEND* - Theory ExaminationT Theory Period / WeekP Practical period / Week

VE Very EssentialE EssentialD Desirable


12/67


13/67


MSBTE - Final Copy Dt. 25/05/2009 13360 IT1

12

COURSE NAME : ADVANCE DIPLOMA IN INDUSTRIAL SAFETY

COURSE CODE : IT

YEAR : FIRST

SUBJECT TITLE : SAFTY, HEALTH AND ENVRIOMENT MANAGEMENT

SUBJECT CODE : 13360

Teaching and Examination Scheme:

TEACHING SCHEME EXAM SCHEME & MAXIMUM MARKS

TH TU PRPAPERHRS.

TH PR OR TW TOTAL

3 -- -- 3 100 -- -- -- 100

NOTE:

Two tests each of 25 marks to be conducted as per the schedule given by MSBTE.

Total of tests marks for all theory subjects are to be converted out of 100 and to be

entered in mark sheet under the head Sessional Work. (SW)

RATIONALE:

To inculcate the Management Principles and Techniques for better practices ofSafety, Health and Environment (SHE).


14/67



13

Learning Structure:

Application

Procedures

Principles

Concepts

Facts

DETAILED CONTENTS:

Chapter Contents Marks Hours

1

1.1 Introduction:Management and Management Principles andTypes of Management

1.2 General principles of Management. Managerial

Role, Authority, Responsibility and Power.Span of Management, Delegation and decentralisation ofauthority.

1.3 Safety, Health and Environment Management.(SHE). Occupational Safety, Health and Environmental SafetyManagement Principles & practices

1.4 Role of Management in Industrial Safety.

10 08

To develop management skills and understand basic functioning of Safety,Health & Environment Management.

Organising,Directing &Monitoring forSHE

CompilationandCollation

Application ofStandards

Developmentof TrainingPro ramme

StatutoryEnactments

Analysis andProgramming

Principles ofAccidentPrevention

TrainingMethods andStrategy

Strategic Planning

DataInformationSystem

Theories andModels ofAccidentPrevention

C.B.T.CompetenceBuilding Techniques

PlanningManagementInformation

Accident,Injury, UnsafeCondition

Education and

Training


15/67



14

1.5 Organisation Behaviaraion Human factors contributing toaccident.

2

2.1 Planning for Safety : Planning : Definition, purpose,nature, scope and procedure. Range of planning, variety ofplans.

2.2 Strategic planning and tools of implementation.Management by objectives and its role in Safety, Health andManagement (SHE). Policy formulation and implementation.

10 08

3

3.1 Organising for Safety :

Organising: Definition, need, nature and principles. Organisingfor Safety, Health and Environment Organisation structure,functions and responsibilities.

3.2 Safety Committee : Structure and functions.3.3 Line and Staff Functions for Safety, Health and

Environment.

10 08

4

4.1 Directing for Safety :

Direction: Definition, process, principles and techniques,Leadership: Role, functions an attributes of a leaderCommunication: Purpose, process, types and channels Essentialrules in communication, Two ways communication. Barriers incommunication, essentials of effective communication.Communication and group-ynamics, Team building.

10 08

5

5.1 Monitoring for Safety, Health & Environment :

Occupational Safety, Health and Environment Management

System, Bureau of Indian Standards on Safety and Health :14489 1998 and 15001- 2000, ILO and EPA Standards.

10 10

6

6.1 Principles of Accidents Prevention :

Definition: Incident, accident, injury, dangerous, occurrences,unsafe acts, unsafe conditions, hazards, error, oversight, mistakesetc.

6.2 Accident Prevention: Theories/Models of accidentoccurrences .Principles of accident Prevention. Accident andFinancial implication.

10 10

7

7.1 Safety, Health and Environment (SHE)

Education and Training :

SHE : Element of training cycle, Assessment of needs.Techniques of training, design and development of trainingprograms. Training methods and strategies types oftraining. Evaluation and review of training programs.

7.2 Competence Building Techinque (CBT), Concept fortraining,safety as a on-line function. Role of Multi-Media,Communication, Applications of Computers. Relevance of

10 10


16/67



15

WTO regarding Safety, Health and Environment.

8

8.1 Employee Participation in Safety :

Employee Participation :Purpose, areas of participation,methods. Role of trade union in Safety Health and EnvironmentProtection. Safety Promotion and Safety Awards and

Suggestion Schemes, Safety Competitions Safety IncentivesPublicity Schemes, Audio Visual Publicity, other PromotionalMethods.

10 10

9

9.1 Global warming and mitigation measures.

9.2 Human behavior :Individual differences, behavior asfunction of self and situation, perception of danger andacceptance of risk, knowledge, and responsibility vis-a-vissafety performance, theories of motivation and theirapplication to safety, role of, supervisors and safetydepartments in motivation.

9.3Conflict & Frustration :Identification of situations leading toconflict and frustration and techniques of management.

10 12

10

10.1 Management information System :

Sources of information on Safety, Health and EnvironmentProtection. Compilation and collation of information, Analysis &use of modern methods of programming, storing and retrieval ofMIS for Safety, Health and Environment.

10.2 QCC HS Computer Software Application and Limitations.

10.3 Status and future goals of computer utilization in Safety,

Health and Environment (SHE) Services in Industries.

10 12

TOTAL 100 96

Reference:Books:

Sr.No.

Author Title Publisher

1 Packet Book of Labour Statistics, 1979.Labour Bureau,Simla

2 Heinrich H.W Industrial Accident Prevention Md Graw-Hill, 1959.

3 Health & Safety : Manufacturing andService Industries, 1977.

Her MajestysStationery Office

4 Accident Facts, 1977.National SafetyCouncil, USA

5 IS : 3786 1968Method for computation of Frequency andSeverity Rates for Industrial Injuries andClassification of Industrial Accidents

Indian StandardsInstitution, NewDelhi,

6, Antiac(Lepburn, H.A.),

The Fundamental Causative Factors of anIndustrial Accidents,

The British JournalIndustrial Safety,


17/67



16

Vol. I, No. 13, 1950.

7 Eapburn, H.A The Causation of an Industrial AccdientBritish Journal ofIndustrial Safety,Vol. 6, No. 63, 1963

8 Schulzinger M.S. The Accident Syndrom,Charles C. ThomasCo., Springfield,

111, 1956

9 Ghiselli, F.E., The Myth of Accident Pronenessthe British Journal ofIndustrial Safety,Vol. 6, No. 71, 1963.


18/67



17


COURSE CODE : IT

YEAR : FIRST

SUBJECT TITLE : SAFTY IN ENGINEERING -I




TH TU PRPAPERHRS.

TH PR OR TW TOTAL

3 -- 2 3 100 -- 50 -- 150

NOTE:




RATIONALE:

Acquire the Knowledge, Skill and Mechanism of functioning of machine, tools and safe use of thesame.


19/67



18

Learning Structure:

Application

Procedures

Principles

Concepts

Facts

DETAILED CONTENTS:


1

1.1 Machine Operation and Guarding :

Principles in machine guarding. Ergonomics of machineguarding. Type of guards, their design and selection. Guardingof different types of machinery including specialprecautions for wood working, paper, rubber and printingmachinery, machine, tools etc. Built-in-safety devices,maintenance and repairs of guards, incidental safety devicesand tools.

04 07

2

2.1 Safety in the use of Machines :

Safety in the use of 1) power presses (all types), 2) shearing, 3)bending, 4) rolling, 5) drawing, 6) turning, 7) boring, 8) milling,

08 07

Engineering Techniques being applied to use of machines and materialsin safe manner.

Ergonomicsof MachineGuarding

ProperDesign andProcedure

Work PermitApplicationandEnforcement

Safe use ofTools andGadgets etc.

Operationand Guarding

In-builtSafety

SafetySystem

Centralisedand PersonalTool IssueSystem

PreventiveMaintenance

SafetyPreventionand Handling

Preventionand Controlof Accidents

Use ofMachines

Working atdifferent sites

HazardsHandling ofMaterials


20/67



19

shaping, 9) planning broaching, planting, 10) grinding, 11)CNCS.

2.2Need for selection and care of cutting tools.

2.3Preventive maintenance, periodic checks for safeoperation.

2.4 Associated hazards and their prevention.

3

3.1 Material Handling and Storage of Materials :

3.1.1 Manual :Kinetics of manual handling. Maximum loads that could becarried. Lifting and carrying of objects of different shapes, sizeand weight. Safe use of accessories for manual handlingStorage of materials. Safety in stacking and unstacking, floorloading conditions. Layout condition for safety in storage,ergonomics of manual handling and storage.

3.1.2 Mechanical :Lifting machinery, lifts and hoists; safety aspects in design andconstruction, testing, use and care, signaling, inspection andmaintenance. Safety in design and construction, operation,inspection and maintenance of industrial trucks, lifting tacklesand loose gears, conveyors. Safety features, safe locations,testing, inspection and maintenance of lifting tackles,safeworking load for all mechanical material handling equipment.The competent persons in relation to safety legislation - dutiesand responsibilities.

08 07

Working at Different Levels :

4.1 Working at Heights :

Incidence of accidents. Safety features associated with design,construction and use of stairways, ramps, working platforms,gangway, ladders of different types, scaffolds of different typesincluding Boatswain's chair and safety harness working onroofs. Other safety requirements whileworking at heights.

08 07

4.2 Working in Confined Spaces :

4

4.3 Working Underground :04 06

5

5.1 Hand Tools and Power Tools :

Main causes of accidents, prevention and control of accidents.Centralised and personal tool issues System. Purchase, storageand supply of tools. Inspection, maintenance and repair of tools.Detectable causes of toolfailures. Tempering, safe end in and dressing of certain tool.Safe use of various types of hand tools used for metal cutting,

04 07


21/67



20

wood cutting, miscellaneous cutting work, otherhand tools such as torsion tools, shock tools, non-sparkingtools. Portable power tools and their selection, inspection,maintenance, repair and safe use.

6

6.1 Plant Design and Housekeeping :

Plant layout, design and safe distance. Need for planning and

follow-up. Safety and good house-keeping. Typical accidentsdue to poor housekeeping. Disposal of scrap and othertrade wastes. Prevention of spillage. Marking of aisles spaceand other locations. Use of colour as an aid for goodhousekeeping. Housekeeping contest. Cleaning methods.Employee assignment. Inspections and check-lists. Benefits ofgood housekeeping. Role of preventive maintenance in safetyand health. Importance of standards and codes of practice forplant and equipment.

08 07

7.1 Industrial Lighting & Illumination :

Purpose of lighting. Benefits of good illumination. Phenomenonof lighting and safety. Lighting and the work. Sources andtypes of artificial lighting. Principles of good illumination.Recommended optimum standards of illumination. Design oflighting installation. Maintenance. Standards relating to lightingand color.

7

PRACTICE

Measurement of illumination Photometer level

08 07

8.1 Ventilation and Heat Stress :

Purpose of ventilation. Physiology of heat regulation. Thermalenvironment and its measurement. Thermal comfort. Indices of

heat stress. Thermal limits for comfort,efficiency and freedom from health risk. Natural ventilation.Mechanical ventilation. Air conditioning. Control of heatexposures at source, dilution and local ventilation.Recommended values for air changes required for various areasas per Factories Act, 1948 and National Standards. IS:3103-1975-Code of practice for Industrial Ventilation, NationalBuilding Code Part VIII, Building Services.

Measurement of Ventilation

8

PRACTICE

(a) Measurement of thermal(i) Dry Bulb Temperature

(ii) Wet Bulb Temperature(b)Determination of relativehumidity and effectivecorrective effective.

1) Aspirator HygrometerParameters.

2) Kata-Thermometer3) Globe-Thermometer

08 07


22/67



21

9.1 Noise and Vibration :

Continues and impulse noise. The effect of noise on man.Measurement and evaluation of noise. Noise isolation. Noiseabsorption techniques, silencers. Practical aspects ofcontrol of noise.

9

PRACTICE

Noise Level Measurement. (a)Measurement of Soundpressure level in dbAand db linear.(b) Frequency analysis of

noise.

1) Sound Level Meter2) Octave filter set

08 07

10

10.1 Electrical Hazards

14.1.1 Hazards of electrical energy. Safe limits of amperages,voltages. Safe distance from lines. Capacity and protection ofconductor. Joints and connections. Means of cutting offpower. Overload and short circuit protection. No load

protection. Earth fault protection. Earth insulation andcontinuity tests. Earthing Standards. Protection against sureand voltage fluctuation.14.1.2 Hazards arising out of 'borrowed' neutrals. Othersprecautions. Types of protection for electrical equipment inhazardous atmosphere. Electrical area classification. Criteria intheir selection, installation, maintains and use.

08 07

11

11.1 Static Electricity :

Introduction, Electro-Static charging where charging canoccur contact electrification. Electro Static dischargers (sparks)

. Electro Static hazards and their control. Earthing andbonding. Recommended earthling resistance for control ofelectricity.

08 07

12

12.1 Lightning Arrestors :

Definition, lightning splash, lightning strokes, lightningprotection systems. Characterisation of health effects oflightening stroke (electrical effects, side flashers, thermaleffects, mechanical effects. Function of lightning. Wherelightning protection is required System design, material ofconstruction, component of a lightning arrestors, earth terminal

/ network.

08 07

13

13.1 Safety Check list for buying new machinery for theplant 08 07

TOTAL 100 96


23/67



22

Reference:Books:

Sr.

No.Author Title Publisher

1 --Safety code for Scaffolds and Ladders, (PartII) Ladders

IS : 3696 , (Part II) -1966

2 -- Safety in Construction Work : Scaffolding H.M.S.O London,1977.

3 -- 1979 Glossary of terms relating to wire ropes IS 2363

4 --1977 Steel wire ropes for general engineeringpurposes

IS 2266

5 -- 1964 Wire rope slings and sling legs IS 2762

6 --1977 Steel wire suspension ropes for lifts,elevators and hoists.

IS 2365

7 --1967 Code of practice for the selection,installation and maintenance of wire ropes

IS 3973

8 -- Accident Prevention Manual for IndustrialOperations

National SafetyCouncil444, NorthMichigan Avenue,Chicago, I 11 60611

.


24/67



23


COURSE CODE : IT

YEAR : FIRST

SUBJECT TITLE : SAFTY IN ENGINEERING -II




TH TU PRPAPERHRS.

TH PR OR TW TOTAL

03 -- -- 03 100 -- -- -- 100

NOTE:




RATIONALE:

The subject paper is based for various industries for which National classification is considered

to be based for selection of new industries. Since no. of industries under classification is very large,

the scope is limited to only certain industries.


25/67



24

Learning Structure:

Application

Procedures

Principles

Concepts

Facts

DETAILED CONTENTS

The industries have been selected keeping in view of degree of risk frequency and severity ofaccidents caused in the specific industries and the safety, health & environment measures to be taken


1

1.1 Agro-Industry / Sugar Industry.1.2 Harvesting and activities related to harvesting,

such as preparation of crop by cleaning, triming,grading, drying, decorticating, retting, cooling orbulk packaging. Includes cotton picking.

10 10

2

2.1 Manufacture of Basic Metals : Ferrous andNon Ferrous

2.2 Metallurgy : Foundary, Steel Plant.2.3 Hazards in the Process of melting (furnaces) casting,

forging, working on hot rolling and cold rolling, N. D. Test

10 08

Engineering Techniques being applied to use of machines and materials insafe manner.

Ergonomicsof MachineGuarding

ProperDesign andProcedure

Work PermitApplicationandEnforcement

Safe use ofTools andGad ets etc.

Operationand Guarding

In-builtSafety

SafetySystem

Centralised andPersonal ToolIssue System

PreventiveMaintenance

SafetyPreventionandHandling

Prevention andControl ofAccidents

Use of MachinesWorking atdifferent sites

HazardsHandling ofMaterials


26/67



25

& heat treatment

3

3.1 Automobile Manufacturing activity like pattern making,melting, moulding, machining, forging, chipping, grinding,heat treatment N. D. Test, Pollution control measures.

10 10

4

4.1 Textile Industry :4.2 Introduction to Textile process involving cotton, jute

and man made fibre. Significant hazards andpreventive measures.

10 10

5

5.1 Construction Industry :5.2 Basic philosophy peculiarities and parameters

governing the safety in construction such assite planning and layout, safe access, goodhousekeeping, safety in the use of constructionmachinery, signs and indication liaison for safety withlocal authorities,structural soundness accident and hazardstheir causes and effects.

10 08

6

6.1 (IT Industry)6.2 Manufacture of Computers, Radio, Television and

communication Equipment and Apparatus6.2.1 Manufacture of electronic valves and tubes

and other Electro-Magnetic Devices.6.3 Safety in semiconductor industry.

10 10

7

7.1 Safety in docks7.2 Handling of cargo7.3 Container operation7.4 Lifting appliance7.5 Responsibility of different agency for safety, health &

environment involved in dock work.

10 10

8

8.1 Safety in Boilers8.2 Safety precautions and operations of boilers8.3 Different type of boilers8.4 Preservations of boilers when not in use8.5 Steam pressure, Pressure gauge.8.6 Treatment of feed water etc.

10 08

9

9.1 Environment protection9.2 Principles & practices for prevention and control of air

pollution, water pollution, solid and hazardous wastemanagement.

9.3 Cleaner technologies.

10 10

10

10.1 Work Permit Application, Adoption andEnforcement : 04 06

11

11.1 Welding, Gas Cutting11.2 Precautions in welding, gas cutting, brazing, soldering, and

other operations.06 06

TOTAL 100 96


27/67



26

Reference:

Books

Sr.


1 -- The Chain Testers HandbookChain Jesters Association ofGreat Britain, 430 Barking

Road, London E 13 BHG.

2 -- Rigging Manual

Construction SafetyAssociation of Ontario, 74Victoria Street, Toronto,Ontaric, Cananda, M 5C2A5.

3 W.E. RossnagelHandbook of Rigging forConstruction and IndustrialOperations

McGraw- Hill Book Co.,1221, Avenue of theAmericans, New York, N.Y.10020

4 N.C. Weston Report No. 67 (1945)Great Britain MedicalResearch Council IndustrialHeath Research Board,.

5H.R Blackwoll : Illumination Engineering Vol. 54,

P-317-353, 1959.--

6 V R & B.K.S: Ind. J. of Tech. Vol. 2 No. 3, P.102-106, 1964

--

7 V.R & B.K.S Forthlight roofsInd. J. of Tech. Vol. 3. No.3, Pg. 72-74, 1965

8 ArsultProcoadings of C.I.B. DeylightTechnial Committee, 1953. --

9 TIIum . ng.Society Technical Report No.2,

London 1951.

--

10 -- Rigging Manual

Construction SafetyAssociation of Ontario, 74Victoria Street, Toronto,Ontaric, ananda, M 5C2A5

11 W.E. RossnagelHandbook of Rigging forConstruction and IndustrialOperations

McGraw- Hill Book Co.,1221, Avenue of the

Americans,New York, N.Y. 10020.


28/67



27


COURSE CODE : IT

YEAR : FIRST

SUBJECT TITLE : QUALITY CONTROL IN OCCUPATION SAFTY, HEALTH AND

ENVRIOMENT




TH TU PRPAPERHRS.

TH PR OR TW TOTAL

04 -- -- 03 100 -- -- -- 100

NOTE:




RATIONALE:

To equip the student with skills and techniques for prevention and control of risks and hazards

and mitigation of the same in efficient manner.


29/67



28

Learning Structure:

Application

Procedures

Principles

Concepts

Facts

DETAILED CONTENTS:


1

1.1 Plant and Equipment : Safety Appraisal &

Control Techniques.

1.2 Plant Safety Rules and Procedure, Safe OperatingSystems, Safety Check List, Plant Safety Inspection.

Safety Sampling. Safety Surveys. Jobs SafetyAnalysis. Safety Inventory system. Product Safety.Safety tag system. Total Loss Control & Prevention.

14 18

Effective Quality Control to prevent and control of Accidents and Losses.

Quantitativeand QualitativeH & R analysisFMEA, MORT

Identificationof key factorsimmediate andbasic causes

Compliancewith Acts &Rules

Check List, TagSystem, LossControl andPrevention

Hazard andRisk.IdentificationTechniques

Rules of SHE Principle ofMinimisationof injuries,

frequency ofaccidents

Analysis andInvestigation

Identificationof Risk

CorrectiveAction

Reportable andNon ReportableFatal and Non-Fatal Accidents

Sampling Surveyand Rules

Risk Appraisal andControl

Measurementand Evaluation

Safety


30/67



29

2

2.1 Hazard and Risk Identification Techniques.

2.2 Hazard and Risk Analysis : Quantitative andQualitative : Failure, Mode and Effect Analysis(FMEA) & Maximum Credible Accident Analysis(MCAA). Fault Tree Analysis, event treeanalysis.Example of each. HAZAN, HAZOP, Managerial

Oversight Review Technique (MORT), IncidentRecall Technique. Critical Incident Review Techniquesafety integrity levels (SIL) etc.

16 13

3

3.1 Accident and Incident Investigation :

Reporting and Analysis

3.1.1 Accident and Incident Investigation :Philosophy, purpose, process and types ofinvestigations. Identifying the key factors andthe immediate and basic causes. CorrectiveAction. Agencies investigating accident.Accident reporting : Report forms, writingreports, essential elements.

3.1.2 Accident and Incident Analysis : Standardclassification of factors associated withaccident. Methods of collating and tabulatingdata. Record keeping.

14 13

4

4.1 Measurement & Evalution of Performance.

4.2 Definition of Accident, Reportable, Non- Reportable,Fatal, Non-Fatal.

4.3 Near miss accident. Lost time accident. Disablinginjury. Accidents reportable under the Factories Actand ESI Act. Frequency Rate, Severity Rate, IncidenceRate, Frequency Severity Index, Safety Score .

4.4 Temporary Disablement and Permanent DisablementPartial and Total Disablement. Time Chargesscheduled in Workmen's Compensation Act 1928 andthe National and International Standards.

14 13

5

5.1 Major Accident Hazards (MAH) Control System

5.2 Major Accident Control : Definition, Major AccidentHazards, Identification and Assessment of MAHUnits. Role of Govt., Role of Management, LocalAuthorities and Public.

14 13

6

6.1 Preparation and Assessment of Safety Audit.6.2 Report as BIS 14489 : 1998, Safety Report,

Standards, ILO Code of Practice for Major AccidentControl.

14 13

77.1 Major Accident Control System : Local , State,

National and International 14 13

TOTAL 100 96


31/67



30

Reference:

Books

Sr.

No.Title Publisher

1Accident Prevention Manual for Ind.Operations. Vol. II

2 National Building Code of India 1970 Chapters IV & VIII

3Code of Practice : Safe guarding of MachineryBS 5504:1975

British Standards Institution

4Indian Standard is under printing DOC:EDC 11(3218)

5 Accident Prevention Manual National Safety Council, C , USA

6 1979 Glossary of terms relating to wire ropes IS 2363

71977 Steel wire ropes for general engineeringpurposes

IS 2266

8 1964 Wire rope slings and sling legs IS 2762

9 1977 Steel wire suspension ropes for lifts,elevators and hoists

IS 2365

101967 Code of practice for the selection,installation and maintenance of wire ropes

IS 3973

11Accident Prevention Manual for IndustrialOperations

National Safety Council, 444, NorthMichigan Avenue, Chicago, I 11 60611.


32/67



31


COURSE CODE : IT

YEAR : FIRST

SUBJECT TITLE : SAFTY, HEALTH AND ENVRIOMENTAL LEGISLATION




TH TU PRPAPERHRS.

TH PR OR TW TOTAL

04 -- -- 03 100 -- -- -- 100

NOTE:




RATIONALE:

To acquaint the student with National and International Acts, Rules, Conventions pertaining to

Safety, Health and Environment.


33/67



32

Learning Structure:

Application

Procedures

Principles

Concepts

Facts

DETAILED CONTENTS:

Chapter Content Marks Hours

1.1 ILO Convention and Recommendationconcerning Occupational Health & Safety

1.2 Relevant Conventions and Recommendationof ILO in the furtherance of Safety, Health

and Environment (SHE). SHE a humanright issue. Trade Policy affecting OHS.

1

Year Convention

Recommendation

20 16

Effective compliance of SHE Legislation at work and prevention of injury, accident anddanger to Health and Property and Environment.

Compliancewith the Statusand Interaction

AwarenessandEducation

National andInternationalDeliberation

Education,Training SystemChanges andQuality Control

Acts andRules ofLegislative

Act and Rules ofESI, PublicLiability, Insurance,Workmens

Compensation

ILO, WHO,UNEP, UNDP,EPA, WTO

ISOBISIS :Codes of SHE

Prevention andControl of Injuryand Accidents

Accountability Safety, Health andEnvironment

MinimumNationalStandards

ActsSocial Security Convention

Standards


34/67



33

1981 155-OHS 164-OHS1985 161-OHS 171-OHS1988 167-Safety & Health 175-Safety &

in construction Health inconstruction

1990 170-Chemicals 177-Chemicals1993 174-Prevention of 181- Prevention of

major industrial major industrialaccidents accidents

2

2.1 The Factories Act, 1948 (Amended) and Rules :2.1.1 Factories Act. Provisions under the Act andRules made there-under with Amendments Case Lawsunder the Factories Act.

20 20

3

3.1 Social Security Legislations :

3.1.1 Workmen's Compensation Act and Rules.

3.1.2 ESI Act and Rules. Contract Labour (Abolitionand Regulation) Act.3.1.3 Public Liability Insurance Act.3.1.4 Social Accountability 8000 SA-8000.

20 20

4

4.1 Safety, Health and Environment (SHE)

related Important Legislation :

Salient feature :

4.1.1 Sections pertaining to SHE.

4.2 Indian Boilers Act, 1923 with allied Regulations,1961.

Indian Electricity Act, 2003 and Rules, IndianExplosives Act,1984 and Rules. Petroleum Act andRules. Gas Cylinders Rules. Calcium Carbide Rules.The Insecticides Act and Rules.

4.3 Radiation Protection Rules. Hazardous MaterialTransportation Rules.

4.4 Static and Mobile (Unfired) Pressure VesselRules,1981 as amended in 2000.

4.5 The Dock Workers (Safety, Health & Welfare) Act1996 and Rules and Regulations.

4.6 The Building and other Construction Workers(Regulation of Employment and Conditions of Service)

Act, 1996.

4.7 The Building and other Construction Workers(Regulation of Employment and Conditions of Service)Central Rules, 1998.

4.8 The Building and other Construction Workers WelfareCess Act, 1996 Cess Rules, 1998.

20 20


35/67



34

5

5.1 Environment Protection Legislations :

5.2 Water (Prevention & Control of Pollution) Act 1974and Rules. Air (Prevention and Control of Pollution) Act 1981and1982 and Rules. Motor Vehicles Act, 1988 as amended in2000, The Central Motor Vehicles Rules, 1989 as amended in2000, The Maharashtra Motor Vehicles Rules, 1989 and Transport

of Hazardous Goods Rules.

5.3 Environment Protection Act 1986 (Amended) and Rules.MSIHC Rules. Noise Pollution Act, 1998, Bio-Medical Waste,Hazardous Waste Management Rules.

5.3 Chemical accidents (Emergency preparedness, planningand response) Rule 1986.

20 20

TOTAL 100 96

Reference:

Books

Sr.


1 Peterson, D Techniques of Safety Management McGraw Hill, P.

2 --American Society of SafetyEngineers Journal, April 1971, P.16-20

--

3 --American Society of SafetyEngineers Journal, April 1972, P.26-29

--

4 --American Society of SafetyEngineers Journal, July 1973, P.8-10

--

5 --American Society of SafetyEngineers Journal, March 1974, P.34-38

--

6 -- Safety Practices pamphlet no. 68National Safety Council,Chicago

7 --ICI Engineering codes andregulations, Group B, Vol. 1.4,

The Royal Society for thePrevention of Accidents,London

8 Larry M.Soring Pressure Vessels for Industry

McGraw Hill Book Co. Inc.

New York


36/67



35


COURSE CODE : IT

YEAR : FIRST

SUBJECT TITLE : INDUSTRIAL HYGIENE AND OCCUPATIONAL HEALTH




TH TU PRPAPERHRS.

TH PR OR TW TOTAL

04 -- 02 03 100 -- 50 -- 150

NOTE:




RATIONALE:

Acquire knowledge of interaction of Man and Machine to maintain Hygiene and Health whileworking to prevent exposure to dangers.


37/67



36

GRAPHICAL STRUCTURE OF THE SUBJECT AREA -

Application

Procedures

Principles

Concepts

Facts

Designing proper work station based on ergonomics and hygiene andprotect health while working.

Sampling andAnalysis Assessment

of WorkCapacity

Training andMaintenanceof PPE

MonitoringandEvaluationHealthManagementServices

WorkEnvironmentMonitoring

Physiologyof HumanBeing

Selection ofPPE

Biology ofDisease andDiagnosticMethod, Acts.

hold limitsof affectionfor humanbeing

Workstationand its design Protection from

injuries andaccident andhealth affection

Disease

Hygienceand Health

Ergonomics PersonalProtectiveEquipment(PPE)

OccupationalDisease


38/67



37

DETAILED CONTENT:

SECTION I


1.1 Industrial Hygiene.

1.2 Definition of Industrial Hygiene, IndustrialHygiene : Control Methods, Substitution, Changing theprocess, isolation, wet method, local exhaust ventilation,personal hygiene, housekeeping and maintenance, wastedisposal, special control measures.

1.3 Introduction to chemical hazards, dangerous properties ofchemical, dust, gases, fumes, mist, vapours, smoke andaerosols.

1.4 Route of entry to human system, recognition, evaluation andcontrol of basic hazards, concepts of dose responserelationship, bio-chemical action of toxic substances.

1.5 Concept of threshold, limit values, air sampling strategies,

personal exposure monitoring.1.6 Work environment monitoring biological sampling &analysis.

Name of the Experiment Equipment/Glass Wares to beused

1) Demonstration andCalibration of ArtSampling Equipment

Personal Sampler. High xVolume Sampler. Instan-taneous Gas Delegator. MidgetImpinger Tubes.

Rotameter. WetGasBrow Meter.Spectrophotometer.

Automic AbsorptionSpectrometer. Gas Liquid

Chromatograph. PhaseContrast Microscope.

1

Practice

2) Sampling and Estimation ofGases in Work Environ-ment by Colorimetry(a) Oxides of Nitrogen

(b)Sulpur Dioxide(c) Ammonia(d)Chorine

Personnal, Sampler. All GlassBubbler. Rotameter.Spectrumpotometer,DragerDemonstaration.

-do- do -

- do -

16

18


39/67



38

3) Sampling and Estimation ofSolvent vapours in workenvironment.Benzene-Sampling by

Activities Charcoal andAnalysis by Gas LiquidChromotograph CS2

Sampling by AsphiratoryBottle Analysis byColorimetric Method.

Low flow Personnal Sampler.Rotameter. Activities CharcoalTubes Gas LiquidChromatograph. AspiratorBottle. All glass Impenger tubes.

4) Sampling and Analysis of.Mercury

Personnal Sampler. All glassImpinger Tubes Rota-meter.Mercury Analyser.

5) Sampling and Estimation ofDust-Gravi-Metric Method.

Personnal Sampler. Rotameter.Bottle Holders, ElectronicBalance.

6) Personnal ProtectiveEquipment

Respiratory and Non-respiratorydemonstration of testingfacilities.

2

2.1 Personal Protective Equipment :

2.1.1 Need for personal protection equipment,selection, applicable standards, supply, use,care & maintenance respiratory andnon-respiratory personal protective equipment.

2.1.2 Non-respiratory personal protective devices :Head protection, Ear protection. Face and Eyeprotection. Hand protection, Foot protection,body protection.

2.1.3 Respiratory personal protective devices :Classification of hazards. Classification of respiratorypersonal protective devices. Selection of respiratorypersonal protective devices

2.1.4 Instructions and training in the use,maintenance and care of self containing breathing apparatus.Training in the use of breathing apparatus (open circuitsand close unit).

2.2 Testing Procedures and Standards.

12 12

33.1 Occupational Health :3.2 Definition:As per WHO. 12 06


40/67



39

4

4.1 Common Occupational Disease :

4.1.1 Occupations involving risk of contracting thesedisease - mode of causation of the diseases and itseffects - diagnostic methods.4.1.2 Biological monitoring - Method of preventionCompensation for occupational diseases.4.1.3Evaluation of injuries

4.1.4 Occupational Health Management Services atthe work place.4.1.5List of notifiable diseases Schedule III ofFactories Act - 1948.

12 12

5

5.1 Occupational Health Hazards :

3.1.1 Adverse health effects of noise, vibration, cold, heatstress, improper illumination, thermal radiation,lonising and non-lonising radiations.

5.2 Permissible threshold exposure limits - short term and

long term effects of exposures Preventive andcontrol measures.

12 12

6

Practice

4.1 Common Occupational Diseases as per the ScheduleIII of the Factories Act.

4.2 Pre-employment, periodic medical examination ofworkers. Medical surveillance for control ofoccupational diseases and health records.

4.3 Fundamentals of First-Aid-Burns, Fractures,Suffocation, Toxic Ingestion - Bleeding Wounds andBandaging, Artificial Respiratory, Techniques.

OCCUPATIONAL HEALTH :

1. Lung Function Test on Medspirator.2. Ear Testing on Audiometer & Demonstration of various

models of Audiometer, BakeryAudiometer, BA-3, Arphi.

3. Study of Notificable Diseases by use of models.4. Study of various models of lungs. (Sections of lungs).1. Demonstration of medical laboratory equipment such as

tetanus. Vision tester, blood analyser, electrocardiography etc.2. Explanation on the charts of Industrial Noise. Notificable

diseases. Physical Health Hazards. Chemical Health Hazards.Industrial Dermatosis. Prevention and Control.

7. Explanation of various notifiable occupationaldiseases with photographic models.

8. Explanation on the charts of control of noise inindustry, noise levels in some industries And permissible

level of exposure to noise in Industry.

12 12


41/67



40

7.1 Physiology and Ergonomics at Work :

5.1.1 Physiology of respiration, cardiac cycle, muscle contraction,nerve conduction system etc. Assessment of Workloadbased on Human Physiological reactions. Permissible limitsof load for manual lifting and carrying. Criteria for fixation

limits.5.1.2 Working posture : Its effect on cardio-vascular and

musculo-skeletal system and implications on health.Nutrition and its importance in manual work. Nutritionalrequirements and nutritional of diet.

5.1.3 Assessment of Work Capacity Fatigue and RestAllowances. Physiological Test for Assessment ofOccupational Health. Nutrition : Nutritional requirementsand the Diets for Exercise,Work and Physical Fitness.

5.1.4 Aerobic work capacity (physical workcapacity), methods of its determination ( use of bicycle,

ergometer, treadmill, step-stool ergometer). Factorsaffecting aerobic capacity and work performance.

5.1.5 Environmental Physiology.

1) Evaluation ofEnvironment Stress(Heat)

Thermal Kit Containingi) Sling Psychrometerii)Kata Thermometer (ofdifferent range)Iii) Globe Thermometer(OC to OC)Iv) Stop-watch

v) AirVelo-ChartsPsychrometric Chart.vi) ET/CET Chart.

2) Physical Fitness test(PFI Test)

i) Step Test Stool. (HT 46CM)ii) Metronome.iii) Stop-Watches-2 Nos.

3. Respiratory Physiology forevaluation of Pulmonaryfunction impairment.

i) Spirameter, Peak FlowMeter

7

Practice

4 .Anthropometry PracticalMeasurements of a few body.

dimension, its treatment andapplication

i) Anthropometerii) Calipers

iii) Skin Fold Caliperiv)Weighing Machine

12

12

8

8.1 Introduction to Ergonomics, Definition,Aims and Scope, Man-machine (Job), Environment System,Constituents of Ergonomics, Application of Ergonomicsin industry for Safety, Health and Environment.

6.1.2 Ergonomics of Automation / Assembly, Visual Fatigue,

12 12


42/67



41

Ergonomics of Rehabilitation while assigning alternate jobs.Anthrapometry and fundamental of bio-mechanics : Basicand applied aspects : Anthropometric measurements andtheir usefulness in industry.

6.1.3 Ergonomic Design of Work Station : Concept ofworkstation and its design. Improving safety andproductivity through work station design. Technical and

Engineering control measures. Economics consideration.

TOTAL 100 96

Reference:

Books

Sr.


1 --C.I.S. Information S ..Ergonomics ofMa (ILO)

--

2 -- Heath & Safety At Work BookletsDepartment of Employmentand Productivity, U.K

3 --Model Code of Safety Regulation

for Industrial Establishments (ILO)--

4 --Encyclopaedia of OccupationalHealth and Safety (ILO)

--

5 --Accident Prevention Manual forIndustrial Operations

National SafetyCouncil, 444, NorthMichigan Avenue, Chicago,I 11 60611.

6 -- The Chain Testers Handbook

the Chain Jesters

Association of GreatBritain430 Barking Road,London E 13 BHG

7 Cotes J.ELung function assessment andapplication in Medicine

3rd Edn. BlackwellScientific Publications 1969P.g. 385 to 387

8 Morris J.P.Spirometric Standards for normal

males and females,.Am. Rev. Resp. Dis. 1971,03, 57

9 Kamath S.R. et allPredictor equation for Lung function

in IndiansJr. Ass. Phys. Ind. Vol. 25,Aug. 1977

10 Horvath P.E Proper Training, Techniques Vital topulmonary testing Pg. 23-27.

11 S.F.Cleary (Ed.),Biological effects and

health,implications ofmicrowave radiation.

US HEW Report BRH(DBE2-70), Rockville, 1971

12 S.F.Cleary

Uncortainties in the evaluation of thebiological effects of microwave andr-f radiations, 387-404, 1973

HIth. Phys. 25,


43/67



42

13 --a Physical investigation of heatproduction in human tissues whenexposed to microwaves.

Brit. J. Apply. Phys. 3 1-,6,1952

14 P.Czerski et. all(Eds.),

Biological effects and health hazardsof microwave radiation. .

PolishMedical Publ. Warsaw 1974

15 R.P.Delahaye,.

Biological and Medical problems

raised by the use of radar ultrashortwaves.

Radioprotection, Dunod, 12,199-216, 1977


44/67



43


COURSE CODE : IT

YEAR : FIRST

SUBJECT TITLE : SAFETY IN CHEMICAL & PETROCHEMICAL INDUSTRY




TH TU PRPAPERHRS.

TH PR OR TW TOTAL

04 -- -- 03 100 -- -- -- 100

NOTE: Two tests each of 25 marks to be conducted as per the schedule given by MSBTE.



RATIONALE:

Study the nature and functions of chemicals, chemical process, receiving, storing and handling

of chemicals and understand Safety, Health and Environment Systems to be followed for sustainable

development.


45/67



44

GRAPHICAL STRUCTURE OF THE SUBJECT AREA -

Application

Procedures

Principles

Concepts

Facts

DETAILED CONTENTS:


1

1.1 U.N Classification of Hazardous materials.1.1.1 Safety in chemical industry,1.1.2 Criteria for sitting and layout of Chemical andPetrochemical Plants

1.1.3 Plant Area classification.1.1.4 Instrumentation for safe plant operations.

12 10

2

2.1 Hazard in Unit Processes and Unit Operations,2.1.1 Control, precautions and prevention, specificsafety measures for certain chemical industry likefertiliser, insecticide, pesticides-choler-alkali,explosives, polymer plants.2.1.2 Sampling technique for toxic and flammables,

12 10

Prevention and Control of Fire, Explosion, Toxic Gas Leak and imminent danger toHealth, Community, Property and Environment.

Start up andshut downprocedure

Use ofMSDS byTraining andEducation

Prevention andMinimisationof Risks,Hazards

Use of UNClarification,Colour Codes

Properties ofChemicals

StandardsRules and Actsfor Storage,Handling andTransportation

Criteria forsiting, layout andprinciples ofInstrumentation

Compatibility ofChemicals

Information

Safety,Protection ofHealth andEnvironment

Safe Operations

ChemicalsMSDS

Receive, Store,Handle andTransport

Siting andLayout of Plants


46/67



45

pharmaceuticals, petro-chemical etc.

3

3.1 Precautions in the process and operations involvingexplosives, flammables, toxic substances, dusts, gases,vapour cloud formations and combating.

04 06

44.1 Receiving, Storing and Handling of chemicals.4.2 Chemicals Compatibility Considerations.

04 05

5

5.1 Transportation of Hazardous material .l5.2 Safety Precautions for transporting hazardous / toxic /

flammable /explosive/ radioactive substances by all modes.06 06

6

6.1 Transfer of chemicals by pipelines within and outsideinstallations,above and under ground and submarines.

04 04

7

7.1 Colour coding identification of contents.7.2 Safety Precautions for working on pipelines, safe

entry procedures to confined spaces includingreaction vessels.

7.3 Safe procedure of start up and shut down procedures.7.4 Safety in preventive and emergency maintenance

operations.

12 06

88.1 Use of Material Safety Data Sheets.

02 03

9 9.1

Work permit system. Confined space, hot work, workingat height. 04 10

10

10.1 Fire & Explosion :

10.1.1 *Chemistry of fire, Factors contributing towardsfire, Classification of fires. Common causes of industrialfires.

10.2 Determination of fire load.. Design of building plant, exists,etc. for fire safety and Fire resistance of building materials.

10.3 Prevention of fire. Portable extinguishers. Hydrant system,

sprinkler system, introduction to. Carbon-di-oxide systems.Foam extinguisher system. Dry chemical Extinguishingsystems Halon replacement of fire fighting products.

10.4 Fire detection and alarms system.10.5 Special safety precautionary measures for control of fire and

explosion in handling / processing flammable liquids, gases,vapors, mists and dusts etc. BLEVE (Boiling liquidsexpanding vapor Explosion , Vapor Cloud Explosion)including pesticides.

10.6 Fire emergency action plan. Deflagration and detonation.

20 10


47/67



46

11

11.1 Salient features of fire explosion and toxicity index,Dow, dispersion, Probability analysis, modeling.

11.2 Pressure vessels fired and unfired, codes of practices

governing their safety.

06 06

1212.1 Assessment of reliability of vessels, test checks. 04 04

13

13.1 Inspection techniques for plants, reaction vessels, checklist for routine inspection, checklist for specificmaintenance and break down.

06 10

1414.1 Corrosion and erosion, location, causes inspection andprevention

04 06

TOTAL 100 96


48/67



47


COURSE CODE : IT

YEAR : FIRST

SUBJECT TITLE : SAFTY IN ENGINEERING INDUSTRY




TH TU PRPAPERHRS.

TH PR OR TW TOTAL

4 -- --- 3 100 -- -- -- 100

NOTE:




RATONALE:

This subject deals with the engineering industries as the safety aspects are very much important

because in this industry there are various hot working operations are involved viz. Foundry, forging,

hot rolling and heat treatment etc. as well as cold working. There is a need of preventive maintenance,

periods check for safe operation.


49/67



48

DETAILED CONTENTS:


1

1.1 Introduction :1.1.1 Introduction to various hot and cold processesin Engineering industry including manufacture of variousgrades of steel.

20 20

2

2.1 Hot Working

2.1.1 Foundry operation :

Flow sheet for foundry operation including use ofdifferent types of furnaces in each of the operation.Health hazards and safe methods of operation. Diecasting. Fettling operations, Short blasting, sandblasting etc.

2.2 Forging Operation :

Hazards in forging operations. Preventive maintenance of

forging machines. Safework practices in forgingoperations. Safety in the use, handling and storage of dies.Safety on die changing.

2.3 Hot Rolling Mills Operation :

Hazards in hot rolling operations and their controlmeasures, safety in hot rolling mills.

20 20

3

3.1 Cold Working :

3.2 Safety in the use of 1) power presses (all types) 2)shearing, 3) bending, 4) rolling, 5) drawing, 6) turning, 7)drilling, 8) boring, 9) milling, shaping 10) planning broaching,

11) grinding, 12) Computerized Numerically Controlled Systems.Need for selection and care of cutting tools. Preventivemaintenance, periodic checks for safe operation. Associatedhazards and their prevention.3.3 Safety in the machine tools.

20 20

4

4.1 Other Operations :4.2 Safety precaution in 1) Welding 2) Cutting

3) Brazing, 4) Soldering and Metalising andChiseling, Blasting Operations. Safety in selection,care and maintenance of the associated equipment andinstruments. Safety in finishing operation like

a) cleaning b) polishing and c) buffing and theirc) related hazards. Safety in maintenance and use of these

machines.

20 20

5

5.1 Heat Treatment :

5.1.1 Hazards in various heat treatment operations.Control and Prevention.

20 16

TOTAL 100 96


50/67



49

Reference:

Books

Sr.


1 --Forging Safety Manual (Chapter onHeat Treatment

National Safety Council,U.S.A.

2 H.I.Sax Hand Book of Dangerous Materials Reinhold PublishingCorporation, M.Y.U.S.A.

3Raymond A.Higgins

Engineering MetallurgyThe English Language BookSociety, London

4 -- National Fire Codes, Vol. INational Fire ProtectionAssociation, Boston,Massachusetts, U.S.A


51/67



50


COURSE CODE : IT

YEAR : FIRST

SUBJECT TITLE : SAFTY IN TEXTILE INDUSTRY




TH TU PRPAPERHRS.

TH PR OR TW SW

04 -- -- 03 100 -- -- -- 50

NOTE:




RATONALE:

Textile industry generally deals with spinning machineries of various types, and the process of

spinning is carried out on various types of fiber material. Even hazardous chemicals are also used for

processing of fabrics. Thus safety aspects are of paramount importance.

DETAILED CONTENT:


1

1.1 Introduction of Process Flow Charts ofi) Short Staple Spinning,ii) Long staple spinning,iii) Viscose Rayon and Synthetic Fiber, Manufacture,

iv) Spun and Filament Yarn to Fabric anufacture,v) Jute Spinning and Jute Fabric Manufacture. Types

of Accident guarding of machinery and safetyprecautions in opening, carding, combing, drawing,flyer frames and ring frames, doubles, rotorspinning, winding, warping, softening/spinninginter-link industry.

25 24


52/67



51

22.1 Risk and Hazards in Sizing Processing and

Looms : 25 24

3

3.1 Hazards of Chemicals :

3.2 Safety precautions in chemical processes likebleaching dyeing, printing and effluents in textile /

jute processes.25 24

4

4.1 Occupational Health :4.2 Health Hazards in Textile Industry due to dust, humidity,heat, vibration and noise hazard etc., prevention and controlmeasures, Occupational diseases as per the Legislation, PersonalProtective Equipments,

25 24

TOTAL 100 96


53/67



52


COURSE CODE : IT

YEAR : FIRST

SUBJECT TITLE : SAFTY IN DOCKS




TH TU PRPAPERHRS.

TH PR OR TW TOTAL

04 -- -- 03 100 -- -- -- 100

NOTE:




RATIONALE:

This subject deals with the ILO conventions and recommendation and also under various

provisions under the different National statutes relating to safety, health and welfare those working in

docks and carrying out the work of boarding and alighting of heavy material from ships. This process

involves the use of various cranes, fork lifters, lifting trucks, loaders and other allied machinery where

any mistake in handling may cause danger human life i.e. workers.

DETAILED CONTTNTE SUBJECT 1.10


1

1.1 History of Safety Legislation :1.2 Various ILO Conventions and recommendations relating

to safety, health and welfare of dock workers.08 07

2

2.1 Dock Safety Statutes in India :2.2 History of Dock Safety Statues in India, background

of present Dock Safety Statutes Dock Workers(Safety Health & Welfare) Act, 1986 and the Rulesand Regulations framed there under. Other Statuteslike Marking of Heavy Packages Act, 1951 and theRules framed thereunder, Manufacture, Storage andImport of Hazardous Chemicals Rules, 1989 framed

under the Environment (Protection) Act, 1989. Few

08 12


54/67



53

case laws to interpret the terms used in the dock safetystatutes.

3

3.1 Responsibility of different agencies for safety, health

and welfare involved in dock work :

3.1.1 Responsibilities of port authorities, Dock LabourBoard, Owner of ship, Master and agent of ship, ownerof Lifting appliances and loose gear etc. employers ofdock workers like stevedores, clearing and forwardingagents, competent persons and dock worker.

08 07

4

4.1 Working on board the ship :

4.2 Types of cargo ships, working on board ships, safetyin handling of hatch beams, hatch covers including itsmarking. Mechanical operated hatch covers of

different types and its safety features, safety inchipping and painting operations on board ships, safe

means of accesses, safety in storage etc.,Illumination of decks and in holds and other workingplaces various hazards of working inside the hole of theship and on decks, and safety precautions needed, safetyin use of transport equipment, with internal combustibleengines like fork-lift trucks, pay-loaders etc. in the holds.

08 07

5

5.1 Lifting Appliances :5.2 Different types of lifting appliances, its construction,maintenance and use, various methods of rigging of derricks,testing, examination and certification of lifting appliances

06 07

6

6.1 Loose Gears, Ropes and Chains :6.2 Use and Care of synthetic and natural fibre ropewire rope chains, different types of slings and loosegears. Methods of testing examination and certification ofhooks, shackles, blocks, container spreaders, magneticlifting devices grabs, wire rope and chains.

6.3 Testing establishments :Details of facilities, approval, duties and responsibilitiesof competent persons.

08 07

7

7.1 Handling of Cargo:

7.1.1 Handling of different types of cargo, stackingand unstacking both on board the ship and on shore,loading and unloading of cargo from ship to shore and

vice versa, restriction on loading and unloadingoperations, covered under regulations and port by-laws,modern methods of handling bulk cargo, like mechanicalhandling plants, pneumatic suction methods, continuousloaders, etc., handling, storage and transportation ofdangerous goods, IMO's classification of dangerousgoods, identification, labelling and packaging ofdangerous goods, introduction to IMDG Coads, IMO'srecommendations relating workers by water.

08 07

8 8.1 Major Accident Hazards Control in parts : 06 07


55/67



54

8.2 Occupiers responsibilities, inspection of hazardousinstallations in ports, like isolated storages and pipelines.Preparation of on-site emergency plan and safety report,Conduction of mock drills.

9

9.1 Container Operations : International Convention forSafe Containers (CSC) including procedure for testing,examination and inspection of containers.

9.2 Safety in handling, storage and transportation ofcontainers inside the port, safety in freight containerterminals, inland container, depots, safety in stuffingand destuffing of containers, safe use of special lift trucksinside containers, examination and inspection ofcontainers, carriage of dangerous goods in containers andmaintenance and certification of containers for safeoperation.

08 07

10

10.1 Transport Equipment :10.1.1 Safety in the use of the different types ofequipment for transporting containers and safety in theiruse, safety in the use of self loading container vehicleslike container side lifter, fork lift truck, pay loaders etc.,Safety in dock railways, conveyors and ports.

08 07

1111.1 Investigation of Accident and dangerous occurrences and

their system of investigation and classification. Few casestudies of accidents and dangerous occurrences.

08 07

12

12.1 Health and Welfare :12.2 Occupational diseases, personal protective equipment,

health and welfare measures, first-aid facilities and otherappropriate measures, hospitals, medical examination ofdock workers, clinics, special precautions for specificwork environment, canteen facilities.

08 07

13

13.1 General :13.2 Forums for promoting safety and health in ports Safety

Committees and Advisory Committees. Their functions,training of dock workers, responsible persons, authorisedperson etc. Emergency Action Plants for fire andexplosions, collapse of lifting appliances and buildings,sheds etc., Gas leakages and precautions concerningspillage of dangerous goods etc.

08 07

TOTAL 100 96


56/67



55


COURSE CODE : IT

YEAR : FIRST

SUBJECT TITLE : SAFTY CONSTRUCTION INDUSTRY




TH TU PRPAPERHRS.

TH PR OR TW TOTAL

04 -- -- 03 100 -- -- -- 100

NOTE:




RATIONALE:

This subject deals with the scope of safety in construction operation as well as in the

demolition operations. It also deals with importance of safety with regards to storage, stocking and

handling of materials of construction.


57/67



56

DETAILED CONTTNTE:


1

1.1 Meaning and Scope of Safety in Construction :1.2 Basic philosophy peculiarities and parameters

governing the safety in construction such as site

planning and layout, safe access, goodhousekeeping.

1.3 Safety in the use of construction machinery.1.4 Seismic structural soundness. Structural safety, accident

and hazards their causes and effects.

14 10

2

2.1 Safety in Construction Operations :(a) Underground Works : Excavation, drilling and blasting

prematic, trenching, shorting porklain type of shoring,strutting, tunnelling, piling and Safety in using andoperating machinery and equipment relating to the aboveworks. Foundations : Plant & Machinery and Structure

(b) Above Ground Works : Scaffolding, shuttering / formwork,ladders, concrete, cofferdams and special operationconnected with irrigation work. Safety in use and portion ofrelated machinery and equipments. Safety on working onfragile roof. Working at Hights.

(c) Underwater portions : Well sinking, caissons underwaterconcreting, cofferdams and special operations connectedwith irrigation work. Safety in use of machinery andequipments related to underwater portions.

(d) Movement of Construction Machinery : Heavy/Long Items.Earth Movers equipmentsRailway wagons, motor trucks,Materials Vehicles etc., Hazardous Materials, Material

handling equipments.(e) Special Works : High rise buildings, bridges and tunnels,

roads, railways, asphalting, pneumatic caissons, electricalinstallations and lifts.

(f) Safety in Prevention and Protection at Work Site includingthe collapsing of the structure.

(g) Safety in use of explosives : Open cost machinery,quarrying. Project Management and Constructions inSafety : Introduction,Manpower utilisation, utilisationof material, equipment and tools. Temporaryinstallation and structures.

16 16

3

3.1 Safety in Demolition Operations :

3.2 Planning and Permit.3.3 Planning the sequence of demolition.3.4 Safety Precautions to be taken for and during

demolition carrying out repairs, additions andalterations.

14 10


58/67



57

4

4.1 Safety with regard to storage, stocking and

handling of Materials of Construction :4.2 He