2005 Ford F250 Intake Air Distribution

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    INTAKE AIR SYSTEM COMPONENTS - EXPLODED VIEW, 6.0L DIESEL

    Fig. 5: Exploded View Of Intake Air System Components - 6.0L Diesel Courtesy of FORD MOTOR CO.

    1. For additional information, refer to the procedures in this article.

    AIR CLEANER ELEMENT - 6.0L DIESEL

    Removal and Installation

    1. Release and remove the toggle clamps.

    2005 Ford Pickup F250 Super Duty

    2005 ENGINE PERFORMANCE Intake Air Distribution & Filtering - F250-F550 Super Duty Pickup

    2005 Ford Pickup F250 Super Duty

    2005 ENGINE PERFORMANCE Intake Air Distribution & Filtering - F250-F550 Super Duty Pickup

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    Tuesday, January 27, 2009 1:09:56 PM Page 1 2005 Mitche ll Repair Information Company, LLC.

    many waters gallery

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    Fig. 6: Removing Toggle Clamps Courtesy of FORD MOTOR CO.

    CAUTION: Rear cover tabs must be disengaged from the slots before pushing

    the rear cover or damage to the air cleaner element will occur.

    2005 Ford Pickup F250 Super Duty

    2005 ENGINE PERFORMANCE Intake Air Distribution & Filtering - F250-F550 Super Duty Pickup

    many waters gallery

    Tuesday, January 27, 2009 1:09:56 PM Page 2 2005 Mitche ll Repair Information Company, LLC.

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    Fig. 7: Disconnecting Rear Cover (Clean Side) From Filter Element Courtesy of FORD MOTOR CO.

    2. Disconnect the rear cover (clean side) from the filter element by pushing the cover to the rear and pullingup to disengage the tabs on the cover from the slots on the filter element.

    3. Push the cover to the rear under the coolant reservoir and behind the slot feature on the filter element.

    2005 Ford Pickup F250 Super Duty

    2005 ENGINE PERFORMANCE Intake Air Distribution & Filtering - F250-F550 Super Duty Pickup

    many waters gallery

    Tuesday, January 27, 2009 1:09:56 PM Page 3 2005 Mitche ll Repair Information Company, LLC.

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    Fig. 8: Pushing Cover To Rear Under Coolant Reservoir And Behind Slot Feature On FilterElement Courtesy of FORD MOTOR CO.

    CAUTION: Front cover tabs must be disengaged from the slots before pushingthe front cover or damage to the air cleaner element will occur.

    2005 Ford Pickup F250 Super Duty

    2005 ENGINE PERFORMANCE Intake Air Distribution & Filtering - F250-F550 Super Duty Pickup

    many waters gallery

    Tuesday, January 27, 2009 1:09:56 PM Page 4 2005 Mitche ll Repair Information Company, LLC.

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    Fig. 9: Disconnecting Front Cover (Dirty Side) From Filter Element Courtesy of FORD MOTOR CO.

    4. Disconnect the front cover (dirty side) from the filter element by pushing the cover forward and pullingup to disengage the tabs on the cover from the slots on the filter element while pulling up on the rear of the filter element.

    5. Pull up on the filter element to remove.

    2005 Ford Pickup F250 Super Duty

    2005 ENGINE PERFORMANCE Intake Air Distribution & Filtering - F250-F550 Super Duty Pickup

    many waters gallery

    Tuesday, January 27, 2009 1:09:56 PM Page 5 2005 Mitche ll Repair Information Company, LLC.

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    Fig. 10: Removing Filter Element Courtesy of FORD MOTOR CO.

    6. To install, reverse the removal procedure.The end of the auxiliary hose should be placed back into the hole in the front cowl near the back of the headlamp. Check all hose and wiring positions.

    AIR CLEANER - 6.0L DIESEL

    Removal and Installation

    1. Remove the air cleaner element. For additional information, refer to AIR CLEANER ELEMENT - 6.0LDIESEL .

    2. Remove the front cover.

    2005 Ford Pickup F250 Super Duty

    2005 ENGINE PERFORMANCE Intake Air Distribution & Filtering - F250-F550 Super Duty Pickup

    many waters gallery

    Tuesday, January 27, 2009 1:09:56 PM Page 6 2005 Mitche ll Repair Information Company, LLC.

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    Fig. 11: Removing Front Cover Courtesy of FORD MOTOR CO.

    3. Remove the rear cover.

    1. Disconnect the filter minder assembly.2. Disconnect the mass airflow sensor electrical connector.3. Loosen the clamp and remove the rear air cleaner housing.

    2005 Ford Pickup F250 Super Duty

    2005 ENGINE PERFORMANCE Intake Air Distribution & Filtering - F250-F550 Super Duty Pickup

    many waters gallery

    Tuesday, January 27, 2009 1:09:56 PM Page 7 2005 Mitche ll Repair Information Company, LLC.

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    Fig. 12: Removing Rear Cover Courtesy of FORD MOTOR CO.

    4. To install, reverse the removal procedure.

    2005 Ford Pickup F250 Super Duty

    2005 ENGINE PERFORMANCE Intake Air Distribution & Filtering - F250-F550 Super Duty Pickup

    many waters gallery

    Tuesday, January 27, 2009 1:09:56 PM Page 8 2005 Mitche ll Repair Information Company, LLC.